Professional Documents
Culture Documents
Gpcoewg Gecol: Document Cover Sheet
Gpcoewg Gecol: Document Cover Sheet
Gpcoewg Gecol: Document Cover Sheet
Rev. A
Dec 01, 08
FOR APPROVAL
K.K.J
Y.K.H
S.O.C
REV.
DATE
DESCRIPTION
DGN
CHK
APP
CLIENT
GECOL
GPCOEWG
GENERAL ELECTRIC
COMPANY OF LIBYA
PROJ. CONSULTANT
A R A B I A N C O N S U LT I N G A N D E N G I N E E R I N G S E RV I C E S C
O
PROJECT TITLE
K.K.J
Dec 01 08
GESCO
CHECKED BY
Y.K.H
APPROVED BY
S.O.C Dec 01 08
Dec 01 08
TITLE
PROJ.NO.
DOCUMENT NO.
NO. OF SHT.
N/A
10026
142007-SR00-MDTA-C501
Cover Sheet +
30
REV.
A
page
CONTENTS
PAGE
1 .
DESIGN DATA
----------
2 .
TANK CAPACITY
----------
3 .
WEIGHT SUMMARY
----------
4~5
4 .
----------
6~8
5 .
----------
6 .
----------
10
7 .
DESIGN OF ROOF
----------
11
8 .
----------
12
9 .
----------
13 ~ 14
10 .
----------
15 ~ 26
11 .
DESIGN OF ANCHOR
----------
17 ~ 30
of
30
page
of
DESIGN DATA
SERVICE
RO PERMEATE TANK
CODE
FLUID
RO PERMEATE
CAPACITY
DESIGN PRESSURE
OPERATING PRESSURE
(NOMINAL)
141
(WORKING)
120
(INTERNAL)
ATM.
(EXTERNAL)
(INTERNAL)
ATM.
(EXTERNAL)
ATM.
m3
mmH2O
mmH2O
DESIGN TEMPERATURE
60
OPERATING TEMPERATURE
50
PNEU.
TEST PRESSURE
mmH2O
mmH2O
RADIOGRA. TEST
NO
P.W.H.T.
CORROSION ALLOWANCE
FULL WATER
(SHELL)
(ROOF)
(BOTTOM)
(STRUCTURE)
mm
mm
WIND VELOCITY
45
Km/sec.
SEISMIC FACTOR
2A (UBC)
INSULATION
30
page
TANK CAPACITY
1.
CAPACITY CALCULATION
NOMINAL CAPACITY
Vtotal
x Di2
Ht
141
m3
m3
141
m3
Vslope
x Ri2 x Hs
2
Vnomonal
Vtotal - Vslope
WORKING CAPACITY
Vworking
x Di2
(HLL - LLL)
120
m3
Where,
Di
5.000
Ri
2.500
Ht
HEIGHT OF TANK
7.200
HLL
6.612
LLL
0.500
Hc
0.021
of
30
page
of
WEIGHT SUMMARY
( 1 Kg = 9.8 N )
PART
TH'K
WIDTH
LENGTH
Q'TY
NAME
(mm)
(mm)
(mm)
(EA)
(NEW)
(CORRODED)
1513
15723.7
934
934
A240-304L
1513
15723.7
934
934
A240-304L
1513
15723.7
934
934
A240-304L
1513
15723.7
934
934
A240-304L
1148
15723.7
708
708
A240-304L
15708.0
A240-304L
15724
93
93
SS.304L
SHELL
L65x65x6
TOP ANGLE
WEIGHT (Kg)
MATERIAL
BOTTOM PLATE
1017
1017
A240-304L
ROOF PLATE
1295
1295
A240-304L
30
page
of
WEIGHT SUMMARY
PART
TH'K
WIDTH
LENGTH
Q'TY
WEIGHT (Kg)
NAME
(mm)
(mm)
(mm)
(EA)
(NEW)
(CORRODED)
NOZZLE
1 LOT
1000
1000
SS.304L
1 LOT
1000
1000
CS.
OTHERS
1 LOT
442
442
SS.304L
INSULATION
1 LOT
OPERATING LIQUID
129826
129826
TEST WATER
141372
141372
ERECTION WEIGHT
9291
9291
EMPTY WEIGHT
9291
9291
OPERATING WEIGHT
139117
TEST WEIGHT
150663
MATERIAL
30
page
of
PART NAME :
SHELL
1. DESIGN CONDITION
D
Ht
7.2
Hd
6.612
Hn
6.612
DT
DESIGN TEMPERATURE
60
HT
Pi
mmH2O
Pe
mmH2O
Gi
CA
mm
CAr
mm
CAb
mm
trs
tcs
td
tt
tms
mm
Fy
Ft
Sd
St
45
m/sec.
JOINT EFFICIENCY
0.85
162.0
Km/h
30
page
2. ALLOWABLE STRESS
(para 5.6.2)
Sd
FROM APPENDIX S
St
FROM APPENDIX S
COURSE
MATERIAL
Fy
Ft
Sd
St
(Mpa)
(Mpa)
(Mpa)
(Mpa)
A240-304L
170
485
139.8
155
A240-304L
170
485
139.8
155
A240-304L
170
485
139.8
155
A240-304L
170
485
139.8
155
A240-304L
170
485
139.8
155
of
30
page
of
(para 5.6.3.2)
DESIGN CONDITION
4.9D.(H + Pi/1000G - 0.3).G
td
CA
Sd.E
TEST CONDITION
tt
4.9D.(HT - 0.3)
St.E
COURSE
HT
td
tt
tcs
tms
trs
used
(m)
(m)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
7.2
6.612
1.30
1.28
1.30
5.00
5.00
5.687
5.099
0.99
1.00
1.00
5.00
5.00
4.174
3.586
0.68
0.72
0.72
5.00
5.00
2.661
2.073
0.37
0.44
0.44
5.00
5.00
1.148
0.56
0.05
0.16
0.16
5.00
5.00
30
page
of
PART NAME :
(para 5.9.7)
1. DESIGN CONDITION
ta
(UNIFORM THICKNESS)
: ORDERED THICKNESS OF TOP SHELL COURSE
H1
: MAXIMUM DISTANCE BETWEEN THE WIND GIRDER AND TOP ANGLE OR TOP WIND GIRDER
Wtr
Ea
193000 Mpa
Ed
191400 Mpa
H1
9.47ta
H1
>
x
Htr
(ta/D)3
7.200
(190/V)
mm
(ta/t)5
162.0
Ed/Ea
Km/h
45
45.805 m
Wtr
(mm)
(m)
(m)
1.513
1.513
Wtri
1.513
1.513
Htr
SUM OF Wtri
1.513
1.513
1.513
1.513
1.148
1.148
COURSE
7.200
(ta/t)5
m/sec.
30
page
10
of
PART NAME :
BOTTOM
(para 5.4)
MATERIAL
A240-304L
1. DESIGN CONDITION
7.2
CAb
tb
tmb + CAb
tmb
mm
USED :
mm
mm
mm
mm
30
page
11
of
DESIGN OF ROOF
(FROM API 650)
PART NAME :
ROOF
(para 5.10.4)
MATERIAL
A240-304L
1. DESIGN CONDITION
Nominal Thickness
mm
tr
5.00
mm
tc
Corroded Thickness
mm
CAr
mm
tm
mm
Lr
Live Loads
1.2
Kpa
Ld
Dead Loads
0.65
Kpa
Ls
Snow Loads
Kpa
La
Additional Loads
0.2
Kpa
Lv
Vacuum Loads
Kpa
Sa
139.8
Mpa
2.05
Kpa
Pd1
2.05
Kpa
Pd2
Ld + 0.4(Lr or Ls) + Lv + La
1.33
Kpa
0.164
9.46
sin
Roof Slope
(1 :
Angle of Cone
Em
199000 Mpa
Required Thickness
tr
D
4.8sin
T
2.2
0.5
CAr
6.11
mm
USED
mm
30
12
page
of
DESIGN CONDITION
D
tc
mm
th
mm
Rc
2500
mm
R2
Rc/sin
Wc
0.6(Rc.tc)0.5
67.08
mm
Wh
0.3(R2.th)0.5
97.88
mm
L65x65x6
Wu : Unit Weight
57.9
N/m
752.7
mm2
D2/(0.432sin)
352.0
mm2
Ar
1773.3 mm2
Required Area
Ar
<
Aa
OK.
Available Area
Aa
As +Arf + Ata
1773.3 mm2
At Top Angle
Ata
752.7
mm2
At Shell
As
Wc x tc
335.4
mm2
Wh x th
685.2
mm2
At Roof
Arf
15206.9 mm
30
page
13
of
1. DESIGN CONDITION
(para 5.11)
HT
7.356
Hr
Height of Roof
0.156
6.612
57145
by the Shell
Wsc
44457
Wrc
12688
Fi
tb
mm
Fby
170
Mpa
2. WIND LOAD
Fwv
860Afv
(V/190)2
Afv
Wind Velocity
25295
40.5
=
=
162.0
Km/h
3. WIND MOMENT
Mw
Fwv.(HT/2)
93039
N-m
Mpi
Fi.(D/2)
N-m
5. MOMENT DUE TO WEIGHT OF THE SHELL AND ROOF SUPPORTED BY THE SHELL
Mdl
W .(D/2)
142864
N-m
m2
30
page
14
of
Wa
59 x tb.(Fby.H)0.5
Ff
Wa..D
279644
Mf
Ff.(D/2)
699110
N-m
17803
N/m
7. OVERTURNING STABILITY
0.6Mw + Mpi =
55824
<
Mdl/1.5
95242
N-m
(UNANCHORED TANK)
Mw + 0.4Mpi =
93039
<
(Mdl + Mf)/2
420987
N-m
(UNANCHORED TANK)
30
page
15
of
DESIGN DATA
I
SUG Group
D
: Tank Diamenter
5.000
6.612
1.000
Site
: Site Class
: Importance Factor
1.25
Sds
0.375
0.375
2.5Q.Fa.So
Sp
0.15
0.667
1.5
So
0.150
S1
0.188
0.2
0.6
So = 0.4 Ss
spectral response acceleration parameter at one second
(S1=1.25 Sp)
C1
Fa
1.5
Fv
2.224
Rwi
(Impulsive)
Rwc
(Convective)
Tc
2.33
0.117
Where,
Tc
Ks
1.8Ks.(D)0.5
2.33
TL
(E.4.5.2-a)
sec.
0.578 / tanh(3.6H/D)0.5
(Refer to Sds)
(E.4.5.2-c)
0.578
Ai
Sds(I/Rw)
0.117
2.5Q.Fa.So(I/Rw)
(E.4.6.1-1)
sec.
sec.
30
page
16
Ac
When, TC < TL
Ac
=
=
2.5K.Q.Fv.So(Ts/Tc)(I/Rwc)
Ai
(E.4.6.1-4)
0.112
When, TC > TL
Ac
=
=
2.5K.Q.Fv.So(Ts.TL/Tc2)(I/Rwc)
0.117
Ts
=
=
Since :
Ac
Tc :
=
2.327
0.117
TL
Ai
(E.4.6.1-4)
0.117
of
30
page
W1s
5.758
Ton
5758
Kg
W1b
1.017
Ton
1017
Kg
W1r
2.516
Ton
2516
Kg
Kg
W1
9.291
Ton
9291
5) Content Weight
W2
129.826
Ton
129826
Kg
Wt
9.291
Ton
9291
Kg
COURSE
WEIGHT
CG.
MOMENT
NO.
(N)
(m)
(N-m)
9151
0.757
6923
9151
2.270
20768
9151
3.783
34613
9151
5.296
48458
6943
6.626
46006
TOTAL
43546
3.600
156767
17
of
30
page
18
Where, Av shall be taken as 0.14 Sds or greater for ACE 7 method unless otherwise
specified by purchaser. (refer to API 650, para E.6.1.3)
Av
0.14 x Sds
0.05250
Ws
Xs
56424.9796 N
6.875
of gravity of shell
27121.836 N
Wr
Xr
1.2725
Wi
1062777
Wc
Wc
=
=
Wp
0.230(D/H).tanh(3.67H/D) x Wp
221305
22573
Kg
(E.6.1.1-3)
{[( x D2)/4] x H} x G
129761
Kg
1272561
Wi
D/H =
0.756
1.333
>
tanh [ 0.866D/H]
0.866D/H
1117238
113958
Kg
Wp
(E.6.1.1-1)
9969.41232 N
221305
0.053
of
30
19
page
of
When)
0.756
D/H =
Wi
D/H
Wi
Xi
1.333
(1.0 - 0.218D/H) x Wp
Since,
<
1062777
108403
Kg
1.333
<
(E.6.1.1-2)
1062777.
108403
Kg
2.836
When,
D/H
Xi
0.7562
0.375H
1.3333
(E.6.1.2.1-1)
D/H
Xi
2.480
Xc
>
=
Where,
1.0 -
cosh(3.67H/D) - 1
(3.67H/D)sinh(3.67H/D)
6.111
x H
2.836
6.111
(E.6.1.2.1-3)
cosh(3.67H/D) - 1
23.5826
(3.67H/D)sinh(3.67H/D)
310.9524
(Vi2 + Vc2)0.5
137962.6
Vi
Ai x (Ws+Wr+Wf+Wi)
135503.1
(E6.1-2)
Vc
Ac x Wc
25934.2
(E6.1-3)
(E6.1-1)
<
(0.5 - 0.094D/H)H
0.7562
1.3333
30
page
20
of
30
When,
D/H =
Ni1
When,
21.4Ai.G.D.H(Y/H - 0.5(Y/H)2)tanh(0.866D/H)
0.7562
D/H =
Ni2
When,
1.333
<
1.333
>
and
13.16Ai.G.D2{Y/(0.75D) - 0.5(Y/0.75D)2}
0.7562
D/H =
1.333
>
(E-6.1.4-1a)
<
0.75d
(E-6.1.4-2a)
and
>
0.75d
6.6Ai.G.D2
(E-6.1.4-3a)
33.1Ac.G.D2cosh{3.68(H - Y)/D}
(E-6.1.4-4a)
NI3
Nc
Nh
9.8G.D.Y/2
h s
tc
cosh(3.68H/D)
(E-6.1.4-6)
tc
s = 1.33S JUDGE-
tc
Ni1
Ni2
Ni3
Ni
Nc
Nh
(m)
(mm)
(N/mm)
(N/mm)
(N/mm)
(N/mm)
(N/mm)
(N/mm)
(Mpa)
or 0.9Fy
MENT
6.612
23.8
8.0
19.3
19.3
1.5
162.0
8.6
153.0
OK
5.099
22.6
16.8
19.3
22.6
2.5
124.9
9.1
153.0
OK
3.586
18.8
19.2
19.3
18.8
7.0
87.9
7.8
153.0
OK
2.073
12.6
15.4
19.3
12.6
21.1
50.8
7.4
153.0
OK
0.56
3.9
5.3
19.3
3.9
64.2
13.7
13.6
153.0
OK
COURSE
page
21
of
OVERTURNING MOMENT
Mrw
432769.9
N-m
517144.4
N-m
Mrw
: Slab moment (used for pile cap and pile cap design)
.
.
.
2
.
2
{Ai(Wi Xi + Ws Xs + Wr Xr)} + {Ac(Wc Xc)}
432769.9
=
Ms
517144.4
Xis
0.375 x
0.835
Xis
D/H
=
Xcs
0.866D/H
tanh(0.866D/H)
0.6549
0.5749
3.606
- 1.0
x H
(E.6.1.2.2.-1)
0.866 D/H
<
1.333
(E.6.1.2.2.-2)
1.333
<
Xis
1.0 + 1.333 x
( 0.5 + 0.06D/H) x H
=
Since,
1.333
>
0.7562
D/H =
(E.6.1.5-2)
N-m
0.7562
D/H =
When,
N-m
.
.
.
2
.
{Ai(Wi Xis + Ws Xs + Wr Xr)} + {Ac(Wc Xcs)}
When,
(E.6.1.5-1)
3.606
1.0 -
5.291
cosh(3.67H/D - 1.937)
(3.67H/D).sinh(3.67H/D)
x H
cosh((3.67 x H)/D)-1.937)
62.1423
3.67H/D x sinh(3.67H/D)
310.9524
(E.6.1.2.2.-3)
30
page
22
of
6343.7
N/m
6.5
mm
Fy
205.0
Mpa
Ge
0.98
1.000
6.612
5.000
ta
6.5
24656
Wa
99ta
Fy.H.Ge
23441.4
196H.D.Gc
6343.7
mm
(E-6.2.1.1-1a)
a)
Mrw
J
(E.6.2.1.1.1-1)
2.
D (Wt(1 - 0.4Av) + Wa
Wt
1.519
Wt
Wrs :
Ws/(.D) + Wrs/(.D)
5164.4
(E.6.2.1.1.1-2)
N/m
30
page
23
30
of
Criteria
No calculated uplift under the design seismic overturning
J < 0.785
moment.
The tank is self anchored.
j > 1.54
Where,
1.519
J=
Therefore,
1.54
<
0.175
EA
=
=
0.01723ta
.
Fy/(H Ge)
0.630
0.035D
0.175
=
=
(E.6.2.1.2-1)
N/m
Na
W AB(.D/Na)
33341.5
: Number of anchors
(E.6.2.1.2-2)
N
page
24
of
0.785
<
c1
=
When)
Mpa
0.785
>
c2
(E.6.2.2.1-1a)
Wt(1 + 0.4Av) + Wa
0.607 - 0.18667(J)2/3
5.2
- Wa x
(E.6.2.2.1-2a)
1000ts
Mpa
c
ts
5.5
Mpa
5.5
Mpa
(E.6.2.2.2-1a)
G.H.D2/t2
Fc1
83ts/D
G.H.D2/t2
Fc2
>
44
(E.6.2.2.3-1a)
83.0
=
When)
6.61
6.61
Mpa
<
8ts/(2.5D) + 7.5(GH)0.5
22.5
Fc
22.5
Mpa
5.5
Mpa
44
<
0.5Fy
<
102.5
<
Fc
(E.6.2.2.3-2a)
(It's Stable.)
mm
30
page
FREEBOARD
s
0.5D.Af
0.830
(E.7.2-1)
m
2.327
Af1
2.5K.Q.Fv.So.I(Ts/Tc)
4
(E.7.2-2)
0.332
Ts
When)
Tc
Fv.S1/Fa.Ss
Tc
2.327
Af2
2.5K.Q.Fv.So.I(4Ts/Tc2)
>
0.741
4
(E.7.2-3)
0.571
=
For SUG III
When)
2.327
Af3
2.5K.Q.Fv.So(Ts/Tc)
TL
=
(E.7.2-4)
Tc
2.327
Af4
2.5K.Q.Fv.So(Ts.TL/Tc2) (E.7.2-5)
Af
0.457
0.332
>
TL
0.266
=
When)
Tc
0.581
(Table E-7)
25
of
30
page
26
SLIDING CHECK
Sliding Resistance
Vs
=
Vs
>
(E.7.6-1)
N
137962.6
0.4
of
30
page
27
of
DESIGN OF ANCHOR
1. DESIGN CONDITION
(TBL 5-21a)
Mw
Wind Moment
93039
N-m
Ms
Seismic Moment
517144
N-m
Tank Diameter
5.000
5.200
Number of Anchors
EA.
Sa
140
Mpa
W1
Dead Load of Shell minus any Corrosion Allowance and any Dead Load other
W2
91051
78362
57145
0.00
Kpa
Dead Load of Shell Using As-built Thickness and any Dead Load other
than Roof plate Acting on the Shell Using As-built Th'k
78362
Dead Load of Shell minus any Corrosion Allowance and any Dead Load Including
Design Pressure
Pt
Test Pressure
0.00
Kpa
Pf
Failure Pressure
-1.57
Kpa
th
mm
Fy
205
Mpa
Ab
502.96
mm2
Db
25.31
mm
Cab
3.00
mm
390.8
mm2
Abc
(M30)
4A/
= (Db - Cab) /4
LOAD CASE
DESIGN PRESSURE
-11169 /
-11169 N
140
-79.8 mm2
-79.8 mm2
TEST PRESSURE
-11169 /
-11169 N
140
30
page
DESIGN OF ANCHOR
FAILURE PRESSURE
-16962.7 N
-16962.7 /
205
-82.7 mm2
-12.7 mm2
245.9 mm2
-13.3 mm2
247.2 mm2
(Fy)
WIND LOAD
{(4Mw/D) - W2} / N
-2077.39 N
-2077.39 /
164
(0.8Fy)
SEISMIC LOAD
{(4Ms/D) - W2} / N
40333
40333.1 /
164
(0.8Fy)
-1865.09 N
-1865.09 /
140
40545.4 N
40545.4 /
164
(0.8Fy)
EFFECTIVE ARAE =
390.8 mm2
247.2 mm2
(It'S OK)
28
of
30
page
DESIGN OF ANCHOR
(para 5.11.3)
DUE TO WIND
tBw
4Mw/(d.N) - W/N
1802.9
REQUIRED AREA
Ar
tBw/Sa
13
mm2
EFFECTIVE AREA
Ae
mm2
391
Ar
<
Ae
( It's
OK.
29
of
30
page
30
of
DESIGN OF ANCHOR
1. DESIGN CONDITION
Mw
Wind Moment
93039
N-m
Fw
Wind Load
25295
Fs
Seismic Load
137963
We
91051
Wo
Operating Weight
1363349
Friction Factor
0.4
5.200
Number of Anchors
EA.
Sa
78
Mpa
2. SLIDING CALCULATION
DUE TO WIND
FRICTION FORCE
Fr
U x We
36420
STABILITY CHECK
Fw
25295
< Fr
DUE TO SEISMIC
FRICTION FORCE
Fr
U x We
545339
STABILITY CHECK
Fs
137963
< Fr
30