Section 4.1 Automation and Electrical - Line Equipment: Danieli

DANIELI CENTRO COMBUSTION
SECTION 4.1
File: 201501F2-03-s4.1-Automation
SECTION 4.1
AUTOMATION AND ELECTRICAL

LINE EQUIPMENT
Technical Offer
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF DANIELI & C.OFFICINE MECCANICHE SPA NOT DISCLOSABLE, NOT REPRODUCIBLE. ALL RIGHTS RESERVED.
Page 1 of 16
SECTION 4.1
Table of Contents
1
INTRODUCTION........................................................................................................................................................... 3
1.1
1.2
1.3
1.4
1.5
GENERAL STANDARDS FOR ELECTRICAL ...................................................................................................................... 5

2.1
2.2
2.3
2.4
2.5
ENTRY SECTION .......................................................................................................................................................... 9

PROCESS SECTION ...................................................................................................................................................... 9
EXIT SECTION .............................................................................................................................................................. 9
AUTOMATION .......................................................................................................................................................... 10
AUTOMATION EQUIPMENT DATA ............................................................................................................................ 12
LINE COMMON FUNCTION CONTROL ...................................................................................................................... 13
AUXILIARY FUNCTION CONTROL .............................................................................................................................. 13
ELECTROMECHANICAL .............................................................................................................................................. 14
4.1
4.2
4.3
4.4
4.5
MV FEEDERS ............................................................................................................................................................... 5
380V UPS AND UPS PANEL FOR AUTOMATION SYSTEM ............................................................................................. 5
DRIVES ........................................................................................................................................................................ 6
MCC BOARDS.............................................................................................................................................................. 6
AC MOTORS ................................................................................................................................................................ 8
ELECTRICAL AND AUTOAMTION SYSTEM PROPOSED .................................................................................................. 9

3.1
3.2
3.3
3.4
3.5
3.6
3.7
LANGUAGE ................................................................................................................................................................. 3
ELECTRICAL DATA ....................................................................................................................................................... 3
SITE CONDITIONS ....................................................................................................................................................... 3
STANDARDS FOR SYSTEM ........................................................................................................................................... 4
BASIC DESIGN DATA ................................................................................................................................................... 4
DESIGN CONCEPT ..................................................................................................................................................... 14

CLIENT WORKSTATION ............................................................................................................................................. 14
CONTROL DESKS ....................................................................................................................................................... 14
SHOP FLOOR STATIONS ............................................................................................................................................ 15
GENERAL SPECIFICATION OF CD, CP ......................................................................................................................... 15
PACKAGES AND AUXILIARY ....................................................................................................................................... 16

5.1
5.2
5.3
5.4
5.5
PACKAGES CONTROL SYSTEMS................................................................................................................................. 16

SENSORS AND INSTRUMENTS .................................................................................................................................. 16
CABLES ..................................................................................................................................................................... 16
EARTHING................................................................................................................................................................. 16
AUXILIARY SYSTEMS (CCTV/INTERCOM) .................................................................................................................. 16
Technical Offer
Page 2 of 16
SECTION 4.1
1 INTRODUCTION
This document is a generalised outline of the electrical & automation system that will be supplied by Danieli
Centro Combustion for line control. We will provide an automation system that fulfils the process requirement.
The system will be completely tested and will meet high quality standards set by Danieli Centro Combustion
before being handed over to the end user.
The automation system will cover the following process areas in the line:
- Coil Loading and Line Entry Section
- Line Process Section
- Line Exit Section
- Coil Unloading and Delivery
1.1
LANGUAGE
Computer video pages, operator manuals and plates on the equipment will be written in English. All the
remaining specifications (functional specifications, descriptions and other manuals) will be also written in
English.
1.2
ELECTRICAL DATA
Item
1.3
Electrical Network Frequency

M. V. Electrical Distribution (3 Phase)
L. V. Electrical Distribution Network (3 Phase)
Rated Voltage for Main Drives
Basic Design Data

Value
Tolerances
50 Hz
2%
22 KV
10%
380 VAC
10%
690/660 VAC 10%
Rated Voltage for Aux. Drives
380 VAC
Solenoid Valve Voltage
24 VDC
Signal Lamp Control Desks only

PLC Digital In/ Out (DI,DO)
PLC Analog In/ Out (AI, AO)
24 VDC
24 VDC
4-20 mA
10%
SITE CONDITIONS
Item
Altitude above sea level
Climate
Pollution
Min./ Max. Ambient Temperature
Basic Design Data

< 1000 m
Tropical environment
Due to metallurgic plant
0 C / 40 C
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Page 3 of 16

1.4
STANDARDS FOR SYSTEM

Item
Design Rating
Measuring System
Construction & Documentation
Noise Regulations
Paint of Switchboards
Paint of Control Desk on Main Pulpit
Paint of Shop Floor Stations
1.5
SECTION 4.1
Basic Design Data

IEC/ IS
Metric
IEC/ IS
ISO
RAL7035
RAL7032
RAL7032
BASIC DESIGN DATA

Item
Equipment Storing Temperature
Electrical Cabin Temperature
Pulpit Cabin Temperature
Relative Humidity
Basic Design Data

> 0 oC/ < 40 oC
> 5 oC/ < 35 oC
> 10 oC/ < 25 oC
> 15% / < 96% (Not Condensing)
Technical Offer
Page 4 of 16
SECTION 4.1
2 GENERAL STANDARDS FOR ELECTRICAL

2.1 MV FEEDERS
It is envisaged that the MV feeders, as per single line diagram attached will be supplied by Buyer. Further details
will be during engineering development.
The MV/LV transformers are designed to feed the LV distribution system (Power Center / L.V. Low voltage
switchgear).
Supply of the MV/LV transformer is in Customer scope of work (As per section -).
The supplied three-phase transformers have the following main characteristics:
Type
Frequency
Primary winding material
Insulation class
Over temperature class
Installation
Cooling
No-load tapping range
2.2
:
:
:
:
:
:
:
:
cast resin distribution transformer

50 Hz
Aluminum / Copper
F
F
indoor
AN
+/- 2x2,5%
380V UPS AND UPS PANEL FOR AUTOMATION SYSTEM
Uninterrupted Power Supplies are foreseen to feed the users which require a secure feeding even if a power
failure occurs. The cabinet includes incoming line with magnetic circuit breaker and V-A measurement set.
Basic characteristics
Type of construction
:
Modular self-supporting panel
Degree of protection
:
IP3X closed doors / IPXXB opened doors
UPS Type
:
Controlled voltage and frequency
Load
:
100% continuous,150% 5s
Rated input voltage
:
380V 10%
Rated frequency
:
50Hz 2%
Output voltage
:
380VAC 50Hz 3ph.
Control transformer
:
380VAC/110VAC, 3 phases
Qty.
1 Customer Scope
UPS system, 20 min. back-up, for automation system, necessary to feed the following apparatus:
HMI (Clients, Servers PCs)
Basic automation
Panel for PLC (I/O unit included)
Privileged output boards
Safety logic
Networks
Technical Offer
Page 5 of 16

2.3
SECTION 4.1
DRIVES
2.3.1
AC VVVF BOARDS
AC Variable Voltage Variable Frequency Inverters for industrial application are used, to permit the speed of AC
motors to be varied continuously between zero and maximum speed. The power converter technology is
THYRISTOR based. The control system is microprocessor based allowing full programmability and providing
larger flexibility. Output voltage is realized through low-loss power semiconductor devices and optimized sine
modulated PWM (Pulse Width Modulation) thus ensuring high efficiency of the inverter.
Inverters will be sized according to the duty. All the main drives will be vector controlled. All the inverters will be
equipped with the Electronic board suitable to interface the automation system by means of the chosen field
bus.
2.3.2
COMMON DC BUS CONFIGURATION
AC VVVF boards for Multi drive Lineup are equipped with:

Incoming line with: Three-pole disconnecting switch; Measure instrument (voltage).
Set of auxiliary power supply to feed: Panel lighting, oscilloscope sockets and space heaters (220V, 50Hz);
Thyristor reversible bridge: to feed DC bus bar (forward) and for regenerative power recovery (reverse)
(regenerative braking).
Common intermediate DC link
Set of Variable frequency drives as per application each equipped with: Two-pole load disconnecting switch
with fuses
Variable Frequency Inverter with following characteristics:
Type
:
IGBT, Vector controlled,
Operation
:
Reversible,
Control
:
Full digital,
Size
:
according to the rated data of the Motor List.
Output reactor (if necessary)
2.3.3
COMMON AC BUS CONFIGURATION
AC VVVF boards for Auxiliary Single drive Lineup are equipped with:
Incoming line with: Three-pole disconnecting switch; Measure instrument (voltage).
Set of auxiliary power supply to feed: panel lighting, oscilloscope sockets and space heaters (220V, 50Hz);
2.4
MCC BOARDS
2.4.1
-
GENERAL SPECIFICATIONS
Metal clad, indoor type floor mounted, single incomer, outgoing MCCB feeders shall be provided.
The outgoing 380 V switchgear section comprise factory assembled 380 V switchboard of indoor, totally
enclosed, Double front, fixed type, cubicle type with compartmental arrangement.
The cubicles shall be arranged to form a continuous self-supporting board.
The Motor feeders shall be sequenced by the PLC control.
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Page 6 of 16
SECTION 4.1
The operation of the motor feeders shall be accomplished via Remote I/O.
10% Spare feeders of each type & 10% Spare cubicles for each type shall be provided.
Status of each feeder (On, Off, tripped etc.) from MCC shall be made available in HMI screens.
The MCC shall be designed taking into account following design data
Voltage supply
Frequency
Fault level
System Earthing
Control voltage
Mounting
Type
Degree of protection
Enclosure
Painting, Colour
Cable entry
Bus bar
Earth bus
Earthing terminal
Control wiring
2.4.2
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
380 V
50 Hz
50 kA rms for 1 sec
Neutral solidly earthed
220 or 110 VAC
Floor mounting, free standing
Double front, fixed type, Single Incomer, compartmentalized.
IP42
2.0 mm thick CRCA, with base channel (75mm)
Powder painting, RAL 7032
From bottom through removable un-drilled gland plates
Aluminium
Should run in bottom throughout the panel
On either side of panel
1.1kV grade 1.5 sq. mm single core Cu.
MOTOR STARTERS EQUIPPED AS FOLLOWS (WHERE NECESSARY)
DOL (direct on line) starter

Automatic circuit breaker
Power contactor (AC3 class suitable for starting and stopping with the interruption of the squirrel cage
motor supply)
RDOL (direct on line) reversible starter
Equipped as the preceding one but with two contactors
SS (soft starter) not reversible starter (for motors 75 kW)
Soft starter
Power feeders
Aux feeders
Reducing transformer
Set of two poles fuse-holders with fuses
Technical Offer
Page 7 of 16
2.5
SECTION 4.1
AC MOTORS
VVVF and FIXED speed motors scope will be as per scope table provided in section 2.5.1
VVVF MOTORS
Main characteristics
Construction
: According to the EN and IEC Standards
Degree of protection : see the motor list as per section
Cooling
: see the motor list as per section
Insulation class
: Class F
Over temperature class : Class B
Duty cycle
: S1 except where otherwise indicated at the motor list
Overload
The motors are normally able to carry out a load equal to 150% of the rated torque up to 60s.
The motors will be sized in order that the rms load value of the complete load cycle does not exceed the
continuous motor rating (the temperature of the motor never reaches the limit defined by the temperature
class)
Operation at the overload current shall be followed by light load operation such that the rms load value of the
complete load cycle does not exceed the continuous motor rating.
Special features
Painting cycle according to the environmental conditions (normal, alkali, acid, etc.)
Second shaft extension: if required for the installation of the brake and encoders.
Consider insulated bearing for motors having P>75 kW or frame size above 315
Accessories
Thermal detector into the windings
Built in brake or external brake according to the design .
2.5.2
FIXED SPEED MOTORS
Main characteristics
Fixed speed motors are used for generic applications such as blowers, pumps, positioners. All these motors will
be manufactured according to the standard. They will be supplied together the driven machine.
Technical Offer
Page 8 of 16
SECTION 4.1
3 ELECTRICAL AND AUTOAMTION SYSTEM PROPOSED

AC/DC/AC main Frequency Converters
AC drives are chosen, for their robustness and their cost saving potential, to feed and control the AC VVVF
Motors of the line. The AC drives systems are of the fully digital type. They are organized in a multiple drive
system with a common DC-bus. It means that several DC/AC inverter units that feed the relevant AC motors
with variable frequency and voltage are grouped and fed by the same AC/DC input converter.
The electrical parameters used in digital variable speed system will meet the requirements of dynamic response
and accuracy for the process line. The chosen drive system will meet required power factor for the line.
LV Switchboards: These switchboards are made with standard type panels. The cubicles are front access, thus
allowing cubicle installations with back direct to wall or back-to-back arrangement if required.
3.1
ENTRY SECTION
Tension Setting: Required tension for the uncoiler and accumulator is set in Kgs from the entry control desk.
Entry Accumulator: Position control of the motor decides strip in the accumulator and the speed positioning of
the Entry Section
Auto Slow Down: This puts the strip end near the welder based on the id of the coil.
Wobbling: Entry acc. motor oscillates near set point for protection of motor armature.
3.2
PROCESS SECTION
Tension: Set from the OI on the Process CD, tension feedback is from the load cell tensio-meter before the
furnace after the accumulator.
Slow-down: In case the strip in entry accumulator reaches 10% mark due to welding delay process speed slows
down to 10 mpm , and complete stop when there is 5%
strip. Similar slow down takes place when the
reverse takes place at the exit accumulator.
Oscillation: To avoid bending of furnace rolls the rolls in the section are moved in fwd/rev direction in a group
Line speed: Line speed in the process section is defined by the SPM in the process section.
Tension: In the furnace is set by hot bridle.
Skin pass mill: Three modes of operation & tension with SPM, without Tension Leveller, with Tension Leveller
without SPM both SPM and t/l in operation elongation control outer loop, using encoder on the entry and exit
bridle.
3.3
EXIT SECTION
Exit tension: Recoiler in the exit section and accumulator decides the tension in the exit section
Exit speed: Exit speed is decided by the exit bridle and the strip in the exit accumulator
Tension: Is controlled by the Recoiler
Sleeveing: artificial sleeve is provided to avoid collapsing of the coil on the Recoiler by a higher tension in the
starting
Technical Offer
Page 9 of 16

3.4
SECTION 4.1
AUTOMATION
The structure of the system we propose is based on the integrated, open type philosophy and therefore easily
expandable.
The levels of Automation that will be available are:
a) LEVEL 0
b) LEVEL 1
3.4.1 Level 0 Automation System
Field instruments and sensors, transmitters, actuators and final control elements that are required to send and
receive the analogue and/or digital signals to/from the basic automation level (Level 1) belong to this level.
3.4.2 Level 1 Automation System
The monitoring, control and regulation of the process and the supervision of single parts of the equipment are
carried by the basic automation system using programmable logic controllers (PLC).
The data transmission to and from the instrumentation systems and the field are done via input/output signals
(digital, analogue and serial). PLCs are provided for all control loops, sequences and other special functions.
3.4.3
INTERFACES TO EXTERNAL SYSTEMS

3.4.3.1 Interfaces with other Automation Systems
In order to properly handle the sequences, control loops and interlocks included in the present scope of supply,
one or more signals of the following types may be required from any external systems controlling the other
mechanical equipment in the plant:
Field Bus Local area network
AI, AO, DI, DO etc.
Communication software and hardware for external systems are not included in the scope of supply of the
present offer and the connection port to access our network is physically located in an automation switchboard
in the electrical room.
3.4.3.2 Interfaces with Equipment Control Systems
In order to properly handle the sequences, control loops and interlocks of the equipment included in the scope
of supply, signals with the following features can be required:
Field Bus Local area network
AI, AO, DI, DO etc.
The terminal strips for the connection of the described signals is physically located in our switchboard located in
the electrical room.
3.4.4
OPERATING MODES
Here following there is the Table of Operating Modes of Line for the main line functions, per each Section:
Manual: when the operator starts an elementary movement, controlled by the automation to prevent
the damaging of the machine.
Semiautomatic: it is an automatic sequence started by operator. Well defined conditions of the plant
are controlled by the automation system to prevent the damaging of the machines.
Automatic: it is an automatic sequence started automatically by a dedicated working event. Well
defined conditions of the plant are controlled by the automation system to prevent the damaging of the
machines.
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Page 10 of 16

Line
Section
Equipment
Coil Car
Pay-off Reels
Entry
Bridle Rolls
SECTION 4.1
Function
Traverse moving (forward
reverse )
Up and Down
Tension Control
Centering (CPC)
Jog control
Mandrel collapse/expand
Speed and Tension control
Jog control
Open/Close
Cutting cycle
Welding cycle
Strip Centering control
Position control
AUTO
/
Pinch-Rolls
Shear
Welder
Steering Rolls
Entry Looper
Pumps of Hydraulic stations and
ON/OFF
Fans
Cleaning Section
Rolls, Pumps, Brushes
Speed and Tension control
Bridle Rolls
Jog control
Rolls moving
Furnace
Heating cycle control
Process
Air Knives
Coating control
Pumps and Fans
ON/OFF
Tension, Force and Elongation
Skin-Pass mill
control
Tension Leveller
Tension and Elongation control
Exit Looper
Position control
Cutting cycle
Exit Shear
Automatic slow down (weld
detection)
Tension control
Exit
Tension Reel
Belt wrapper control
Coil unloading
Edge Position Control (EPC)
Position control of strip edges
Traverse
moving
(forward/reverse)
Coil unloading car
Up and Down
SEMIAUTO
MANUAL
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Technical Offer
X
X
X
X
X
X
Page 11 of 16

3.5
SECTION 4.1
AUTOMATION EQUIPMENT DATA
3.5.1
HMI
The client workstations are implemented on Personal Computer Hardware which have as a minimum the
features listed below:
CPU:
RAM memory:
Hard disk:
Case:
Housing:
Removable media drives:
Network interface:
Operating system:
Network protocol:
SCADA package for OWS:
Application software:
3.5.2
Pentium-based
2.0 GB
500 GB
Desktop /LCD
IP 21
DVD-RW
Ethernet adapter
Microsoft Windows
TCP/IP, Ethernet
Will be decided in KOM
Development , run-time license
PRINTER (Level 1)
Printers used by the Main Processing Units can be located in the control cabin or in the office. Printers in the
control cabin are mainly used for printing of events/alarms.
3.5.3
PLC UNIT
Programmable Logic Controllers features:
PLC brand and type:
Will be decided in KOM
Analogue I/O signal types:
4-20 mA and/or 0-10 V DC
Digital I/O signal types:
24 V DC
Remote I/O interface:
Profi-bus
Network interface:
Ethernet
Spare memory:
10 % minimum of total memory
Spare I/Os:
10 % minimum of total I/Os (on rack)
Provision line data storage
One year data stored in system
The CPU and I/O racks of PLC are mounted, along with the power suppliers, relays, signal conditioners
and other auxiliary devices.
All the I/O and the power supply of field devices are wired to terminal blocks providing an easy and
efficient way at connecting the cables.
Grounding bars, short circuit protection for digital I/O and power supplies, covers for hazardous voltage
parts and suitable labels will be provided to guarantee a safe and reliable operation of the automation
panels.
Remote I/O units used wherever possible (basically for control desks, local boxes and control of
hydraulic/lubrication units).
All wires and components will be labeled for easy identification.
Technical Offer
Page 12 of 16

3.6
3.6.1
SECTION 4.1
LINE COMMON FUNCTION CONTROL

Line speed set-point generation
The automation system keeps the process section speed at fixed value during production (master reference);
the control of the carriage position of the Loopers regulate entry and exit section speed to synchronize the three
sections and to manage the speed differences during entry coil ending and exit reel change.
In order to improve the control dynamics of the line, the control function consists essentially of the ramp
generator with a smoothed characteristic (s-curve) at the beginning and at the end of the acceleration (to avoid
inter-turn slip of the coils and consequent possible surface damages) for the line speed. The output of the
generator is supplied to the drives as a feed-forward component.
3.6.2 Strip tension control
Strip tension in each section is controlled using feedback on tensiometer and tension estimation from motor
torque. The set points for the strip tension regulators are downloaded from upper levels in form of tables
specifying strip tension values (depending on width and thickness of the strip) in several points of each section
for each product type. The drive peripheral force pre-sets will be converted into torque and distributed on all
motors to match tension table values.
Motors involved with strip tension are grouped as follows:
Speed master units: one for each zone, controlled by drives in speed control mode
Tension generator: controlled by drives in torque mode
Power generator: machines doing mechanical work, controlled by drives in droop mode.
For motors controlled by torque regulator a stand-by speed regulator loop is provided to be operated in jog
mode and also for automatic immediate intervention as alternative to the torque loop in case of cobbles or strip
breakage.
3.6.3 Bridles control
Speed master bridles are speed controlled by tachometer feedback. If the bridle is composed by more driven
rolls a master-slave control is applied, i.e. the main roll is speed controlled while for the other driven rolls a
positive or negative lead speed is imposed in respect of the main roll. In such a manner a suitable tension
between the bridle rolls is generated and controlled. The other bridles are tension controlled imposing a
positive or negative lead speed to all driven rolls of each bridle in order to set tension control as above reported.
3.7
AUXILIARY FUNCTION CONTROL
The following auxiliary services are supported by the automation and controlled by the operator by means of
manual commands available on the HMI and/or local control stations:
Hydraulic units
Lubrication units
Pneumatic system
Water services
The main functions furnished are:
local and remote management for all pumps and valves,
Automatic sequence to start each system,
Active pumps and standby pumps automatic switching,
Pressure loss, suction valves open, dirty filters and liquid tanks levels monitoring.
Technical Offer
Page 13 of 16
SECTION 4.1
4 ELECTROMECHANICAL
4.1
DESIGN CONCEPT
Interface between Operator & Automation Systems: The operator accesses the available functionality through
the set of control stations, designed to suit the requirements of the plant.
All the units are designed according to: Economic design, Relational layout of the control command, signalling
and instrumentation devices to facilitate operations, Reduced number of manual commands, Simple wiring
connections with utilisation of remote I/O where applicable.
The interface has been categorised into three components as mentioned below:
Client Workstation
Control Desks
Shop Floor Stations
4.2
CLIENT WORKSTATION
Function: It is the interface between the operator in the pulpit and Process and Equipment in the field.
Location: Main control pulpit is adjacent to process section.
Description: The traditional process section Control Pulpit will be provided, complete with HMI terminals
installed on floor-mounted desk, main control desk and all typical pulpit auxiliary equipment. The Pulpit room
structure will be out of Danieli scope of supply.
The Level 1 workstation provides the graphical video pages and windows that interface the operator with the
Equipment Control Functions, running on the Level 1 PLC units:
Equipment Mimics,
Pay Off Reels, Tension Reels, Bridles tension and speed display,
PID controllers status, set-point and parameters tune,
Strip transport motors status,
Real-time Trend Curves,
Alarms Management etc.
Further, a system will be incorporated in the automation wherein real time data will be stored for review and
analysis. These reports will be made in a format exportable in excel file.
PC & Printer Configuration
Each PC is provided with software and hardware configuration require for process excellence.
4.3
CONTROL DESKS
Function: It is the interface between the operator working on the line and Process and Equipment in the field.
Location: Adjacent to the line, not in the pulpit.
Control desks to be provided are mentioned below:
Entry Control Desk (Entry, Process, Exit)
Special Control Desk (SPM, TLL, Coater)
Description: A set of dedicated Light Push Buttons and Selectors directly wired to the PLC via remote I/O units, is
installed close to the line. These are used for on/off, start/stop operations.
Technical Offer
Page 14 of 16

4.4
SECTION 4.1
SHOP FLOOR STATIONS
Function: It is the interface between the operator working on the line, close to the equipment and Process and
Equipment in the field.
Location: Parallel and adjacent to the line, close to the equipment.
Description: The Shop Floor Stations (SFS) are equipped with the devices required to operate the equipment or
process functions concerning a portion of the technological area. The stations are located in view of the area
controlled. The main SFS are equipped with a key lock. When it is switched to local control mode, the use of
the commands is enabled. For safety reasons, the operator should select the remote control mode and extract
the key, before leaving the shop floor station.
Stations will be provided for necessary functions:
Welder desk with Puncher (external package),
Air knives (stabilizing rolls, air knife, baffle rig, elevator/positioner)
Final cooling (nozzles spray, water quench, dryer),
Skin-pass mill,
Tension leveller,
Final quantity and location of the shop floor stations will be decided during detailing of electrical and
automation.
4.5
-
GENERAL SPECIFICATION OF CD, CP

The control desks / posts shall be manufactured using 2/1.6 mm2 CRCA sheet.
The doors / side covers should be1.6 mm CRCA sheet. The class of protection should be IP54.
The wiring shall be 1.5 mm2 PVC flexible.
The same is properly ferruled and lugged at either end. The terminals are 2.5 mm2
Control Desk & Control post will be of Stainless Steel top.
The control posts should be floor-mounted with pedestal
Technical Offer
Page 15 of 16
SECTION 4.1
5 PACKAGES AND AUXILIARY

5.1
PACKAGES CONTROL SYSTEMS
All the third party Packages that DCCIPL purchases complete with own control system.
Interface of this system is considered in automation system as per requirement and with customer advice.
This includes CPC, EPC, Hydraulic, Furnace etc. Detailing of this system is described in section
5.2
SENSORS AND INSTRUMENTS
They include the following:

Coil and strip handling machines:
Limit switches
Proximity switches
Photocells
Position transducers
Weld hole detectors
Encoders connected to the machines for evaluating the stroke, positioning.
Hydraulic and pneumatic circuits sensors and instruments:
Level switches/ transducers
Pressure switches/ transducers
Temperature switches/ transducers
Flow switches
5.3
CABLES
LV power cables: It includes the power cables of the plant.
Normal control cables: It includes the cables for signalization, control, on/off logic signals.
Shielded and twisted control cables: It includes the cables for analogues signals, encoders.
Special control cables: It includes the special control cables purchased together the equipment,
Data and fiber optic cables: It includes Ethernet cables & Profi-bus cables
5.4
EARTHING
Plant must have instrument earthing and power earthing separately. The function and differentiation Will
discussed in detailed engineering.
5.5
AUXILIARY SYSTEMS (CCTV/INTERCOM)
Danieli Centro combustion will supply the auxiliary system for line as per the scope table.
*Rating, Quantity, Type s and figures mentioned in TS is only for reference / preliminary use of customer. If there
is any contradiction in words we will follow the scope table as parent document.
Technical Offer
Page 16 of 16
201501F - Automation Configuration of GI-GL Line

For Hoa Sen,Vietnam.
Legends:
OFC - PDA
PLC
C
C
PROFIBUS
Engg PLC
TCP/IP - LEVEL 1
A4-Printer
D
OFC - Drive
Window
RIO'S
E
PRELIMINARY - FOR TENDER PURPOSE

03
Basic
Drawn
Checked
Approved
Released
REV.
ALL RIGHTS RESERVED FOR THIS DOCUMENTS. A PRIOR PERMISSION HAS TO BE TAKEN BEFORE
REPRODUCING AND HANDING OVER THIS DOCUMENT TO THIRD PARTY.
Drive
MDB
RC
LJ
20.06.2015
2
Project No.
201501F
GI-GL Line
Hoa Sen
Vietnam
Client
3
Automation Configuration
Drawing No.
201501F-03-S-4.1-ABD
4
SHEET
TOTAL
Entry Desk
SCM Desk
5
Process Desk
L1 HMI
TLL Desk
Exit Desk
L1 Run Time
A4-Printer
PROFIBUS
PROFIBUS
Electrical Room
B
B
PN Switch
A4- Printer
L1 RUN + DEV
L1 Engg Stn PLC
L1 Engg Stn Drive
TCP/IP -- LEVEL 1
PN Switch
C
OFC - PDA
TCP/IP
Entry, Exit & Process Drives
SCM Control
TLL Control
Aux. Drives
Auto Sequence
Emgcy. Drive
Furnace Control
Field Instruments
D
Centering System
Field Instruments
Remote IO'S
WELDER
Remote IO'S
THICKNESS GAUGE
EMERGENCY SINGLE DRIVE
HEATER PANEL
Module BUS
Tensiometer
F
Weighing Scale
MULTI DRIVES
SINGLE DRIVES
PRELIMINARY - FOR TENDER PURPOSE
03
REV.
ALL RIGHTS RESERVED FOR THIS DOCUMENTS. A PRIOR PERMISSION HAS TO BE TAKEN BEFORE
REPRODUCING AND HANDING OVER THIS DOCUMENT TO THIRD PARTY.
PLC
Basic
Drawn
Checked
Approved
Released
1
MDB
RC
LJ
20.06.2015
2
201501F
GI-GL Line
Hoa Sen
Vietnam
Project No.
Client
3
Automation Configuration
Drawing No.
201501F-03-S-4.1-ABD
4
SHEET
TOTAL

Section 4.1 Automation and Electrical - Line Equipment: Danieli

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Section 4.1 Automation and Electrical - Line Equipment: Danieli

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DANIELI CENTRO COMBUSTION

AUTOMATION AND ELECTRICAL

DANIELI CENTRO COMBUSTION

GENERAL STANDARDS FOR ELECTRICAL ...................................................................................................................... 5

ENTRY SECTION .......................................................................................................................................................... 9

ELECTRICAL AND AUTOAMTION SYSTEM PROPOSED .................................................................................................. 9

DESIGN CONCEPT ..................................................................................................................................................... 14

PACKAGES AND AUXILIARY ....................................................................................................................................... 16

PACKAGES CONTROL SYSTEMS................................................................................................................................. 16

DANIELI CENTRO COMBUSTION

Electrical Network Frequency

Basic Design Data

Rated Voltage for Aux. Drives

Solenoid Valve Voltage

Signal Lamp Control Desks only

Basic Design Data

DANIELI CENTRO COMBUSTION

STANDARDS FOR SYSTEM

Basic Design Data

BASIC DESIGN DATA

Basic Design Data

DANIELI CENTRO COMBUSTION

2 GENERAL STANDARDS FOR ELECTRICAL

cast resin distribution transformer

380V UPS AND UPS PANEL FOR AUTOMATION SYSTEM

DANIELI CENTRO COMBUSTION

COMMON DC BUS CONFIGURATION

AC VVVF boards for Multi drive Lineup are equipped with:

COMMON AC BUS CONFIGURATION

DANIELI CENTRO COMBUSTION

MOTOR STARTERS EQUIPPED AS FOLLOWS (WHERE NECESSARY)

DOL (direct on line) starter

DANIELI CENTRO COMBUSTION

FIXED SPEED MOTORS

DANIELI CENTRO COMBUSTION

3 ELECTRICAL AND AUTOAMTION SYSTEM PROPOSED

DANIELI CENTRO COMBUSTION

INTERFACES TO EXTERNAL SYSTEMS

DANIELI CENTRO COMBUSTION

DANIELI CENTRO COMBUSTION

AUTOMATION EQUIPMENT DATA

DANIELI CENTRO COMBUSTION

LINE COMMON FUNCTION CONTROL

AUXILIARY FUNCTION CONTROL

DANIELI CENTRO COMBUSTION

DANIELI CENTRO COMBUSTION

SHOP FLOOR STATIONS

GENERAL SPECIFICATION OF CD, CP

DANIELI CENTRO COMBUSTION

5 PACKAGES AND AUXILIARY

PACKAGES CONTROL SYSTEMS

SENSORS AND INSTRUMENTS

They include the following:

AUXILIARY SYSTEMS (CCTV/INTERCOM)

201501F - Automation Configuration of GI-GL Line

PRELIMINARY - FOR TENDER PURPOSE

L1 Engg Stn PLC