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PLC HỌ FX CỦA MITSUBISHI PDF
PLC HỌ FX CỦA MITSUBISHI PDF
PLC HỌ FX CỦA MITSUBISHI PDF
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MC LC:
Trang
Chng 1: GII THIU CC LOI PLC H FX CA MITSUBISHI ................5
I. FX0S PLC ...........................................................................................................5
1. c im ....................................................................................................5
2. c tnh k thut........................................................................................6
3. Cc loi FX0S PLC ...................................................................................7
II. FX0/FX0N PLC ..................................................................................................7
1. c im .....................................................................................................7
2. c tnh k thut .........................................................................................8
3. Cc loi FX0/FX0N PLC............................................................................9
III. FX1S PLC ........................................................................................................10
1. c im ..................................................................................................10
2. c tnh k thut......................................................................................10
3. Cc loi FX1S PLC .................................................................................13
IV. FX1N PLC .......................................................................................................14
1. c im ..................................................................................................14
2. c tnh k thut......................................................................................14
3. Cc loi FX1N PLC .................................................................................17
V. FX2N PLC .......................................................................................................18
1. c im ..................................................................................................18
2. c tnh k thut......................................................................................19
3. Cc loi FX2N PLC .................................................................................21
VI. FX2NC PLC.....................................................................................................23
1. c im ..................................................................................................23
2. c tnh k thut......................................................................................23
3. Cc loi FX2NC PLC ..............................................................................24
Trang 1
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n v phc v ........................................................................................94
Bi 2.
Bi 3.
Bi 4.
Bi 5.
Bi 6.
Bi 2.
Bi 3.
Bi 4.
Bi 5.
Bi 6.
Bi 2.
Bi 3.
Bi 4.
Bi 5.
Bi 6.
Bi 7.
Bi 2.
Trang 3
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Trang 4
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CHNG 1:
c im:
2.
c tnh k thut:
MC
Dung lng chng trnh
Cu hnh
Vo/Ra
(I/O)
R le ph
tr (M)
8000 bc
Vo
Ti a 18 ng: X0 X17
Ra
Ti a 16 ng: Y0 Y15
Thng thng
S lng: 512
Cht
c bit
R le trng Thng thng
thi (S)
Khi to
100 mili giy
B nh th
Timer (T) 10 mili giy
B m
(C)
C IM
Thng thng
Cht
1 pha
1 pha hot ng
B m tc bng ng vo
cao
(HSC)
2 pha
Pha A/B
Thng thng
Cht
Thanh ghi c iu chnh
d liu (D) bn ngoi
c bit
Ch mc
Dng vi lnh
Con tr (P)
CALL
S lng: 56
S lng: 64
S lng: 10 (tp con)
S lng: 56
S lng: 24
S lng: 16
S lng: 2 (tp con)
S lng:
4
Tn s m t
S lng: 14kHz tr xung
3
S lng: Tn s m t 2kHz
3
tr xung
*Lu : mi b
S lng: m u c cht
3
S lng: 32
S lng: 2 (tp con)
T M8000 M8255
T S0 S63
T S0 S9
T T0 T55
T T32 T55 (khi
M8028 = ON)
T C0 C15
T C14 C15
T C235 C238
C241, C242, C244
C246, C247, C249
C251, C252, C254
T D0 D31
T D30 D31
S lng: 1
D8013
S lng: 27
S lng: 2
T D8000 D8255
V, Z
S lng: 64
T P0 P63
Trang 6
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GHI CH
S dng b nh
EEPROM bn trong
Tr FX0S-30M c 16
ng
Tr FX0S-30M c 14
ng
T M0 M511
T M496 M511
S mc
lng nhau
(N)
3.
Dng vi cc
ngt
S lng: 4
Dng vi lnh
MC/MCR
S lng: 8
T N0 N7
Ng vo
FX0S
FX0S-10
FX0S-14
FX0S-20
FX0S-30
FX0S-16
FX0S-24
FX0S-10
FX0S-14
FX0S-20
FX0S-30
FX0S-14
FX0S-30
S
lng
MRES/UL
MRUA1/UL
MR-DS
v
MT-DSS
MR-D12S
v MTD12SS
6
8
12
16
10
14
6
8
12
16
8
16
Loi
Sink/Source
24 VDC
110 VAC
Sink/Source
24 VDC
Sink/Source
12 VDC
S
lng
4
6
8
14
6
10
4
6
8
14
6
14
Ng ra
Loi
R le
Transistor
Ngun cung
cp
Kch thc
(Di RngCao)
(mm)
60 90 75
MRES/UL
75 90 75
100 - 240VAC,
+10%, -15%,
50/60 Hz
105 90 75
v
MRUA1/UL
60 90 47
MR-DS
MT-DSS
(Source)
24 VDC,
+10%, -15%
MR-D12S
MRD12SS
(Source)
12 VDC,
+20%, -15%
75 90 47
105 90 47
60 90 47
105 90 47
2. c tnh k thut:
MC
FX0N
2000 bc (c EEPROM bn
trong)
Thng thng
FX0
800 bc (c EEPROM bn
trong)
T X0 X17 (tr FX0-30M c
16 ng)
T Y0 Y15 (tr FX0-30M c
14 ng)
T M0 M511 (s lng 512)
T M496 M511
(s lng 11)
T M8000 M8255
(s lng 56)
T S0 S63 (s lng 64)
Khi to
T S0 S9 (s lng 10)
T S0 S9 (s lng 10)
Vo
Ra
Thng thng
R le ph
tr (M)
Cht
c bit
R le
trng thi
(S)
B nh
th Timer
(T)
B m
(C)
T Y0 Y77
Ti a c
128 ng
vo/ra
Trang 8
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T X0 X123
S lng 2:
D8013{D8030+RTC}, D8131
T D8000 D8255
(s lng 27)
2 thanh ghi V, Z
c bit
Con tr
(P)
Ch mc
Dng vi lnh
T P0 P63 (s lng 64)
CALL
Dng vi cc
T 100 130 (s lng 4)
ngt
S mc
Dng vi lnh
lng nhau
T N0 N7 (s lng 8)
MC/MCR
(N)
T D8000 D8255
(s lng 45)
2 thanh ghi V, Z
T P0 P63 (s lng 64)
T 100 130 (s lng 4)
T N0 N7 (s lng 8)
3. Cc loi FX0/FX0N:
Ng vo
FX0/FX0N
FX0-14
FX0-20
FX0-30
FX0N-24
FX0N-40
FX0N-60
MRES/UL
FX0N-40
MRUA1/UL
FX0-14
FX0-20
FX0-30
FX0N-24
FX0N-40
FX0N-60
MTE/UL
MR-DS
v
MT-DSS v
MT-D/E
S
lng
8
12
16
14
24
36
24
Loi
24 VDC,
Sink/Source
(Tr E/UL
Sink)
S
lng
6
8
14
10
16
24
MRES/UL va
MRUA1/UL
MT-E/UL
(Sink)
AC 110V
16
8
12
16
14
24
36
24 VDC,
Sink/Source
(Tr MTD/E Sink)
6
8
14
10
16
24
MR-DS
MT-DSS
(Source)
v MTD/E (Sink)
24
Sink/Source
16
ERES/UL v
ER-DS
ET-DSS
24 VDC
Sink/Source
AC 110V
ER-ES/UL
FX0N-40
Ng ra
Loi
R le
Transistor
ER-DS
ET-DSS
FX0N-8EX-ES/UL
FX0N-8EX-UA1/UL
FX0N-8EYR-ES/UL
R le
8
FX0N-8EYT-ESS/UL
FX0N-8ER-ES/UL
24 VDC
Trang 9
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Transistor
(Source)
R le
Ngun
cung
cp
110
240
VAC,
+10%, 15%,
50/60 Hz
24 VDC,
+10%, 15%
24 VDC,
+20%, 15%
100 240
VAC,
+10%, 15%,
50/60 Hz
24VDC,
+10%, 15%
Ghi ch:
y l
cc lo i
FX0N
m
rng
Kch thc
(Di Rng Cao)
(mm)
100 80 75
130 80 75
170 80 75
130 90 87
150 90 87
185 90 87
185 90 87
100 80 47
130 80 47
170 80 47
130 90 87
150 90 87
185 90 87
150 90 87
43 90 87
FX0N-16EX-ES/UL
FX0N-16EYR-ES/UL
16
FX0N-16EYT-ESS/UL
Sink/Source
R le
16
Transistor
(Source)
70 90 87
c im:
FX1S PLC c kh nng qun l s lng I/O trong khong 10-34 I/O. Cng ging nh
FX0S, FX1S khng c kh nng m rng h thng. Tuy nhin, FX1S c tng cng thm
mt s tnh nng c bit: tng cng hiu nng tnh ton, kh nng lm vic vi cc u vo
ra tng t thng qua cc card chuyn i, ci thin tnh nng b m tc cao, tng cng 6
u vo x l ngt; trang b thm cc chc nng truyn thng thng qua cc card truyn
thng lp thm trn b mt cho php FX1S c th tham gia truyn thng trong mng (gii
hn s lng trm ti a 8 trm) hay giao tip vi cc b HMI i km. Ni chung, FX1S
thch hp vi cc ng dng trong cng nghip ch bin g, ng gi sn phm, iu khin
ng c, my mc, hay cc h thng qun l mi trng.
2.
c tnh k thut:
MC
X l chng trnh
Phng php x l vo/ra
(I/O)
Thi gian x l lnh
Ngn ng lp trnh
Dung lng chng trnh
C IM
GHI CH
Thc hin qut chng trnh tun hon
Cp nht u v cui chu k
C lnh lm ti ng ra
qut (khi lnh END thi hnh)
i vi cc lnh c bn: 0,55 0,7s
i vi cc lnh ng dng: 3,7 khong 100 s
C th to chng trnh
Ngn ng Ladder v Instruction
loi SFC
C th chn ty b nh
2000 bc EEPROM
(nh FX1N-EEPROM8L)
Trang 10
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S lnh
Cu hnh Vo/Ra
(I/O)
Thng thng
Cht
c bit
R le trng Thng thng
thi (S)
Khi to
R le ph
tr (M)
B m
(C)
Thng thng
Cht
1 pha
1 pha hot ng
B m tc bng ng vo
cao
(HSC)
2 pha
Pha A/B
S lnh c bn: 27
S lnh Ladder: 2
S lnh ng dng: 85
Trang 11
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C ti a 167 lnh ng
dng c thi hnh
T M0 M383
T M384 M511
T M8000 M8255
T S0 S127
T S0 S9
T T0 T62
T T32 T62 (khi
M8028 = ON)
T63
T C0 C15
Loi: b m ln 16 bit
T C16 C31
Loi: b m ln 16 bit
T C235 C240
T C241 C245
T C246 C250
T C251 C255
Thng thng
S lng: 128
T D0 D127
Loi: cp thanh ghi lu tr
d liu 16 bit dng cho
thit b 32 bit
T D128 D255
Cht
Thanh ghi
d liu (D)
S lng: 128
Ch mc
S lng: 16
Dng vi lnh
CALL
S lng: 64
T P0 P63
Dng vi cc
ngt
S lng: 6
S mc
lng nhau
(N)
Dng vi lnh
MC/MCR
S lng: 8
T N0 N7
Hng s
Thp phn
(K)
Thp lc phn
(H)
Con tr (P)
Trang 12
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3. Cc loi FX1S:
Ngun AC, u vo 24 VDC
FX1S
Tng
cc
ng
Ng vo
S lng
Loi
Ng ra
S lng
Loi
Vo/Ra
Kch thc
(Di Rng Cao)
(mm)
R le
FX1S-10MR-ES/UL
10
Sink/Source
FX1S-10MT-ESS/UL
Transistor
(Source)
FX1S-14MR-ES/UL
R le
14
Sink/Source
FX1S-14MT-ESS/UL
Transistor
(Source)
FX1S-20MR-ES/UL
R le
20
12
Sink/Source
FX1S-20MT-ESS/UL
Transistor
(Source)
FX1S-30MR-ES/UL
R le
30
16
Sink/Source
14
FX1S-30MT-ESS/UL
Transistor
(Source)
60 75 90
60 75 90
75 75 90
100 75 90
R le
FX1S-10MR-DS
10
Sink/Source
FX1S-10MT-DSS
Transistor
(Source)
FX1S-14MR-DS
R le
14
Sink/Source
FX1S-14MT-DSS
Transistor
(Source)
FX1S-20MR-DS
R le
20
12
Sink/Source
FX1S-20MT-DSS
Transistor
(Source)
FX1S-30MR-DS
R le
30
16
Sink/Source
FX1S-30MT-DSS
Trang 13
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14
Transistor
(Source)
60 49 90
60 49 90
75 49 90
100 49 90
IV.
FX1N PLC:
1.
c im:
c tnh k thut:
MC
X l chng trnh
Phng php x l vo/ra
(I/O)
Thi gian x l lnh
Ngn ng lp trnh
C IM
GHI CH
Thc hin qut chng trnh tun hon
Cp nht u v cui chu k
C lnh lm ti ng ra
qut (khi lnh END thi hnh)
i vi cc lnh c bn: 0,55 0,7s
i vi cc lnh ng dng: 3,7 khong 100 s
C th to chng trnh
Ngn ng Ladder v Instruction
loi SFC
Trang 14
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S lnh
Cu hnh Vo/Ra
(I/O)
Thng thng
Cht
c bit
R le trng Cht
thi (S)
Khi to
R le ph
tr (M)
10 mili giy
B nh th
Timer (T)
B m
(C)
Thng thng
32 bit
Cht 32 bit
B m tc
1 pha
cao
8000 bc EEPROM
S lnh c bn: 27
C ti a 177 lnh ng
S lnh Ladder: 2
dng c thi hnh
S lnh ng dng: 89
Phn cng c ti a 128 ng Vo/Ra, ty thuc vo ngi
s dng chn
(Phn mm c ti a 128 u vo, 128 u ra)
S lng: 384
T M0 M383
S lng: 1152
T M384 M1535
S lng: 256
T M8000 M8255
S lng: 1000
T S0 S999
S lng: 10 (tp con)
T S0 S9
Khong nh th: 0 3276,7
giy
T T0 T199
S lng: 200
Khong nh th: 0 327,67
giy
T T200 T245
S lng: 46
Khong nh th: 0 32,767
giy
T246 T249
S lng: 4
Khong nh th: 0 3276,7
giy
T250 T255
S lng: 6
Khong m: 1 n 32767
T C0 C15
S lng: 16
Loi: b m ln 16 bit
T C16 C199
S lng: 184
Loi: b m ln 16 bit
Khong m: -2.147.483.648
T C200 C219
n 2.147.483.647
Loi: b m ln/xung
S lng: 20
32 bit
Khong m: -2.147.483.648
T C220 C234
n 2.147.483.647
Loi: b m ln/xung
S lng: 15
32 bit
Khong m: -2.147.483.648
n 2.147.483.647
Trang 15
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C th chn ty b nh
(nh FX1N-EEPROM8L)
T C235 C240
(HSC)
1 pha hot ng
bng ng vo
2 pha
Pha A/B
Thng thng
T C241 C245
T C246 C250
T C251 C255
T D0 D127
Loi: cp thanh ghi lu tr
d liu 16 bit dng cho
thit b 32 bit
T D128 D7999
Cht
Thanh ghi
d liu
(D)
Con tr
(P)
S mc
lng nhau
(N)
Tp tin
S lng: 7872
S lng: 7000
Ch mc
S lng: 16
Dng vi lnh
CALL
T D1000 D7999
Loi: thanh ghi lu tr
d liu 16 bit
D liu chuyn t bin
tr iu chnh in p t
ngoi vo thanh ghi
D8030 v D8031
T D8000 D8255
Loi: thanh ghi lu tr
d liu 16 bit
T V0 V7 v Z0 Z7
Loi: thanh ghi d liu
16 bit
S lng: 128
T P0 P127
Dng vi cc
ngt
S lng: 6
Dng vi lnh
MC/MCR
S lng: 8
T N0 N7
Trang 16
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Thp phn
(K)
Thp lc phn
(H)
Hng s
3. Cc loi FX1N:
Ngun AC, u vo 24 VDC
FX1N
Tng
cc
ng
Ng vo
S lng
Loi
Ng ra
S lng
Loi
Vo/Ra
(mm)
R le
FX1N-14MR-ES/UL
14
Sink/Source
FX1N-14MT-ESS/UL
Transistor
(Source)
FX1N-24MR-ES/UL
R le
24
14
Sink/Source
10
FX1N-24MT-ESS/UL
Transistor
(Source)
FX1N-40MR-ES/UL
R le
40
24
Sink/Source
16
FX1N-40MT-ESS/UL
Transistor
(Source)
FX1N-60MR-ES/UL
R le
60
36
Sink/Source
24
FX1N-60MT-ESS/UL
Transistor
(Source)
90 75 90
90 75 90
130 75 90
175 75 90
R le
FX1N-14MR-DS
14
Sink/Source
FX1N-14MT-DSS
Transistor
(Source)
FX1N-24MR-DS
R le
24
14
Sink/Source
10
40
24
Sink/Source
16
FX1N-24MT-DSS
FX1N-40MR-DS
Kch thc
(Di Rng Cao)
Trang 17
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Transistor
(Source)
R le
90 75 90
90 75 90
130 75 90
FX1N-40MT-DSS
Transistor
(Source)
FX1N-60MR-DS
R le
60
36
Sink/Source
FX1N-60MT-DSS
24
Transistor
(Source)
175 75 90
V. FX2N PLC:
1.
c im:
y l mt trong nhng dng PLC c tnh nng mnh nht trong dng FX. FX2N c
trang b tt c cc tnh nng ca dng FX1N, nhng tc x l c tng cng, thi gian
thi hnh cc lnh c bn gim xung c 0.08us. FX2N thch hp vi cc bi ton iu khin
vi s lng u vo ra trong khong 16-128 u vo ra, trong trng hp cn thit FX2N
c th m rng n 256 u vo ra. Tuy nhin, trong trng hp m rng s lng I/O ln
256, FX2N s lm mt li th v gi c v khng gian lp t ca FX2N. B nh ca FX2N
l 8Kstep, b nh RAM c th m rng n 16Kstep cho php thc hin cc bi ton iu
khin phc tp. Ngoi ra, FX2N cn c trang b cc hm x l PID vi tnh nng t chnh,
cc hm x l s thc cng ng h thi gian thc tch hp sn bn trong. Nhng tnh nng
vt tri trn cng vi kh nng truyn thng, ni mng ni chung ca dng FX1N a
FX2N ln v tr hng u trong dng FX, c th p ng tt cc i hi kht khe nht i vi
cc ng dng s dng trong cc h thng iu khin cp nh v trung bnh. FX2N thch hp
vi cc bi ton iu khin s dng trong cc dy chuyn sn, cc dy chuyn ng gi, x
l nc thi, cc h thng x l mi trng, iu khin cc my dt, trong cc dy truyn
ng, lp rp tu bin.
Trang 18
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2.
c tnh k thut:
MC
X l chng trnh
Phng php x l vo/ra
(I/O)
Thi gian x l lnh
Ngn ng lp trnh
Dung lng chng trnh
S lnh
Cu hnh Vo/Ra
(I/O)
Thng thng
Cht
c bit
Thng thng
R le trng Cht
thi (S)
Khi to
Khai bo
R le ph
tr (M)
10 mili giy
B nh th
Timer (T)
C IM
GHI CH
Thc hin qut chng trnh tun hon
Cp nht u v cui chu k
C lnh lm ti ng ra
qut (khi lnh END thi hnh)
i vi cc lnh c bn: 0,08s
i vi cc lnh ng dng: 1,52 khong 100 s
C th to chng trnh
Ngn ng Ladder v Instruction
loi SFC bng Stepladder
8000 bc RAM: ti a 16000 C th chn b nh
bc
RAM/EPROM/EEPROM
S lnh c bn: 27
C ti a 298 lnh ng
S lnh Ladder: 2
dng c thi hnh
S lnh ng dng: 128
Phn cng c ti a 256 ng Vo/Ra, ty thuc vo ngi
s dng chn
(Phn mm c ti a 256 u vo, 256 u ra)
S lng: 500
T M0 M499
S lng: 2572
T M500 M3071
S lng: 256
T M8000 M8255
S lng: 490
T S10 S499
S lng: 400
T S500 S899
S lng: 10 (tp con)
T S0 S9
S lng: 100
T S900 S999
Khong nh th: 0 3276,7
giy
T T0 T199
S lng: 200
Khong nh th: 0 327,67
giy
T T200 T245
S lng: 46
Khong nh th: 0 32,767
giy
T246 T249
S lng: 4
Khong nh th: 0 3276,7
giy
T250 T255
S lng: 6
Trang 19
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Thng thng
16 bit
Cht 16 bit
B m
(C)
Thng thng
32 bit
Cht 32 bit
1 pha
1 pha hot ng
B m tc bng ng vo
cao
(HSC)
2 pha
Pha A/B
Thng thng
Khong m: 1 n 32767
S lng: 100
Khong m: 1 n 32767
S lng: 100
Khong m: -2.147.483.648
n 2.147.483.647
S lng: 35
Khong m: -2.147.483.648
n 2.147.483.647
S lng: 15
Khong m: -2.147.483.648
n 2.147.483.647
1 pha: Ti a 60kHz cho phn
cng ca HSC (C235, C236,
C246)
Ti a 10kHz cho phn
mm ca HSC (C237 C245,
C247 C250)
2 pha: Ti a 30kHz cho phn
cng ca HSC (C251)
Ti a 5kHz cho phn
mm ca HSC (C252 C255)
S lng: 200
T C0 C99
Loi: b m ln 16 bit
T C100 C199
Loi: b m ln 16 bit
T C200 C219
Loi: b m ln/xung
32 bit
T C220 C234
Loi: b m ln/xung
32 bit
T C235 C240
T C241 C245
T C246 C250
T C251 C255
T D0 D199
Loi: cp thanh ghi lu tr
d liu 16 bit dng cho
thit b 32 bit
T D200 D7999
Cht
Thanh ghi
d liu
(D)
S lng: 7800
Tp tin
S lng: 7000
c bit
Ch mc
S lng: 16
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T D1000 D7999
Loi: thanh ghi lu tr
d liu 16 bit
T D8000 D8255
Loi: thanh ghi lu tr
d liu 16 bit
T V0 V7 v Z0 Z7
Loi: thanh ghi d liu
16 bit
Dng vi lnh
CALL
Con tr
(P)
S mc
lng nhau
(N)
S lng: 128
T P0 P127
Dng vi cc
ngt
C 6 ng vo, 3 b nh th, 6
b m
100 n 150, 16
n 18 v I010 n
I060 (kch cnh ln =1,
kch cnh xung =0,
= thi gian trong 1
mili giy)
Dng vi lnh
MC/MCR
S lng: 8
T N0 N7
Thp phn
(K)
Thp lc phn
(H)
Hng s
im ni
3. Cc loi FX2N:
FX2N
Tng
cc
ng
Ng vo
S lng
Loi
Ng ra
S lng
Loi
Vo/Ra
(mm)
R le
FX2N-16MR-ES/UL
Sink/Source
FX2N-16MT-ESS/UL
Kch thc
(Di Rng Cao)
16
8
Sink
FX2N-16MT-E/UL
FX2N-32MR-ES/UL
FX2N-32MS-E/UL
32
FX2N-32MT-ESS/UL
FX2N-32MT-E/UL
Sink/Source
R le
Sink
Triac
16
16
Sink/Source
Sink
Trang 21
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Transistor
(Source)
Transistor
(Sink)
Transistor
(Source)
Transistor
(Sink)
130 87 90
150 87 90
R le
Sink/Source
FX2N-48MR-ES/UL
Sink
FX2N-48MS-E/UL
48
24
Triac
24
Sink/Source
FX2N-48MT-ESS/UL
Sink
FX2N-48MT-E/UL
Transistor
(Source)
Transistor
(Sink)
R le
FX2N-64MR-ES/UL
64
32
Sink/Source
32
FX2N-64MT-ESS/UL
Transistor
(Source)
FX2N-80MR-ES/UL
R le
80
40
Sink/Source
40
128
64
Sink/Source
64
FX2N-80MT-ESS/UL
Transistor
(Source)
220 87 90
285 87 90
R le
FX2N-128MR-ES/UL
FX2N-128MT-ESS/UL
Transistor
(Source)
350 87 90
R le
FX2N-16MR-DS
16
Sink/Source
FX2N-16MT-DSS
Transistor
(Source)
FX2N-32MR-DS
R le
32
16
Sink/Source
16
FX2N-32MT-DSS
Transistor
(Source)
130 87 90
150 87 90
R le
Sink/Source
FX2N-48MR-DS
48
24
24
64
32
Sink/Source
32
80
40
Sink/Source
40
FX2N-48MT-DSS
Transistor
(Source)
182 87 90
R le
FX2N-64MR-DS
FX2N-64MT-DSS
FX2N-80MR-DS
182 87 90
Trang 22
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Transistor
(Source)
R le
220 87 90
285 87 90
Transistor
(Source)
FX2N-80MT-DSS
FX2N-16MR-UA1/UL
16
110 VAC
R le
130 87 90
FX2N-32MR-UA1/UL
32
16
110 VAC
16
R le
182 87 90
FX2N-48MR-UA1/UL
48
24
110 VAC
24
R le
220 87 90
FX2N-64MR-UA1/UL
64
32
110 VAC
32
R le
285 87 90
c im:
B iu khin lp trnh vi kch thc siu gn, thch hp cho cc ng dng i hi cao
v yu cu tit kim khng gian lp t. FX2NC c y cc tnh nng ca FX2N nhng
li tit kim n 27% khng gian s dng. Lnh vc ng dng ch yu ca FX2NC l dng
trong cc dy chuyn sn xut thc n, iu khin cc bng ti, cc dy truyn ng gi,
trong xy dng, trong cc h thng bm hay cc bi ton iu khin lin quan n mi
trng.
2.
c tnh k thut:
Trang 23
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3.
Cc loi FX2NC:
FX2NC
Tng
cc
ng
Ng vo
Ng ra
S lng
Loi
S lng
Loi
Sink/Source
R le
Vo/Ra
FX2NC-16MR-T-DS
16
Sink/Source
FX2NC-16MT-DSS
16
8
Sink
FX2NC-16MT-D/UL
Sink/Source
FX2NC-32MT-DSS
32
16
16
FX2NC-32MT-D/UL
Sink
FX2NC-64MT-DSS
Sink/Source
64
32
32
Sink
FX2NC-64MT-D/UL
Sink/Source
FX2NC-96MT-DSS
96
FX2NC-96MT-D/UL
48
48
Sink
Trang 24
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Transistor
(Source)
Transistor
(Sink)
Transistor
(Source)
Transistor
(Sink)
Transistor
(Source)
Transistor
(Sink)
Transistor
(Source)
Transistor
(Sink)
Kch thc
(Di Rng Cao)
(mm)
35 89 90
35 87 90
35 87 90
60 87 90
86 87 90
CHNG 2:
LP TRNH PLC MITSUBISHI VI CC LNH C BN
I. nh ngha Chng Trnh:
Chng trnh l mt chui cc lnh ni tip nhau c vit theo mt ngn ng m
PLC c th hiu c. C ba dng chng trnh: Instruction, Ladder v SFC/STL. Khng
phi tt c cc cng c lp trnh c th lm vic c c ba dng trn. Ni chung b lp
trnh cm tay ch lm vic c vi dng Instruction trong khi hu ht cc cng c lp trnh
ha s lm vic c c dng Instruction v Ladder. Cc phn mm chuyn dng s cho
php lm vic dng SFC.
Trang 25
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V du:
LD
X000
OUT Y000
Hnh 2.1: Lenh LD ch khi cong tac thng m vao ng bus trai
Ngo ra Y000 ong khi cong tac X000 ong, hay ngo vao X000 = 1.
Lenh LDI (Load Inverse)
Lenh LDI dung e at mot cong tac logic thng ong vao chng trnh. Trong
chng trnh Instruction, lenh LDI luon luon xuat hien v tr au tien cua mot dong
chng trnh hoac m au cho mot khoi logic (se c trnh bay sau phan lenh ve khoi).
Trong chng trnh ladder lenh LD the hien cong tac logic thng ong au tien noi trc
tiep vi ng bus ben trai cua mot nhanh logic hoac cong tac thng ong au tien cua
mot khoi logic.
V du:
LDI X001
OUT Y000
Hnh 2.2: Lenh at mot cong tac thng ong vao ng bus trai
Lenh OUT
Lenh OUT dung e at mot r le logic vao chng trnh. Trong chng trnh
dang ladder, lenh OUT ky hieu bang ( ) c noi trc tiep vi ng bus phai. Lenh
OUT se c thc hien khi ieu khien pha ben trai cua no thoa man. Tham so (toan hang
bit) cua lenh OUT khong duy tr c trang thai (khong chot); trang thai cua no giong vi
trang thai cua nhanh cong tac ieu khien.
Trang 27
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V du:
LDI X001
OUT Y000
Hnh 2.3 : Lenh OUTat mot r-le logic vao ng bus phai
Ngo ra Y000 = ON khi cong tac logic thng ong X001 ong (X001 = 0); ngo ra
Y00 = OFF khi cong tac logic thng ong X001 h (X001 = ON).
Lenh AND va OR.
dang ladder cac cong tac thng m mac noi tiep hay mac song song c the
hien dang Instruction la cac lenh AND hay OR.
AND
LD
X000
AND X001
AND X002
OUT Y001
OR
LD
X000
OR X001
OR X002
OUT Y001
Trang 28
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dang ladder cac cong tac logic thng ong mac noi tiep hay song song c the
hien dang Instruction la cac lenh ANI hay ORI.
NAND
LDI X000
ANI X001
ANI X002
OUT Y000
NOR
LDI X000
ORI X001
ORI X002
OUT Y001
Hnh 2.5: Lp trnh cho cc cng tc logic thng ng
hay thng m mc song song
Trang 29
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EX-OR
LD X000
ANI X001
LDI X000
AND X001
ORB
OUT Y000
Hnh 2.6: Lp trnh cho cng logic EXCLUSIVE-OR
Lu y:Trong trng trnh Instruction co dung lenh ORB (OR Block).Ban au lap
trnh cho nhanh au tien, sau o la nhanh ke tiep. Luc nay CPU hieu rang a co hai khoi
va no se oc lenh ke tiep ORB. Lenh nay thc hien OR hai khoi tren vi nhau; lenh OUT
se kch ngo ra tng ng.
Lenh ORB
Lenh ORB (OR Block)khong co tham so. Lenh nay dung e tao ra nhieu nhanh
song song phc tap gom nhieu khoi logic song song vi nhau. Lenh ORB c mo ta ro
nhat khi mot chuoi cac cong tac bat au bang lenh LD (LDI)song song vi mot nhanh
trc o.
V du:
LD X002
ANI M10
AND X003
LD Y000
ORI M10
AND M11
AND X004
ORB
OUT Y000
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Lenh ANB
Lenh ANB (AND block) khong co tham so. Lenh ANB c dung e tao ra cac
nhanh noi lien tiep phc tap gom nhieu nhanh noi tiep vi nhau. Lenh ANB c mo ta ro
nhat khi thc hien noi tiep nhieu khoi co nhieu cong tac mac song song.
V du 1 :
LD X000
ORI X001
LD X002
OR X003
AND
OUT Y000
Hnh 2.8 (a): V du ANB vi hai khoi n gian
Th t lap trnh la quan trong. Cong tac thng m X000 c nhap au tien, sau
o la cong tac thng ong X001. Hai cong tac nay thng mac song song theo lenh ORI
tao thanh mot khoi co hai cong tac song song. Hai cong tac X002 va X003 cung c lap
trnh tng t tao thanh mot khoi khac. Hai khoi mi hnh thanh tren cung c noi tiep
lai vi nhau bang lenh ANB va ket qua c noi qua ngo ra Y000.
Trang 31
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LD X000
AND X001
OR Y000
LD X002
AND X004
LDI X000
AND X003
ORB
ANB
OUT Y000
Hnh 2.8(b) V du ANB vi hai khoi phc tapap5
Lenh SET
Lenh SET dung e at trang thai cua tham so lenh ( ch cho phep toan hang bit) len
logic 1 vnh vien (chot trang thai 1). Trong chng trnh dang Ladder, lenh SET luon luon
xuat hien cuoi nahnh , pha ben phai cua cong tac cuoi cung trong nhanh, va c thi
hanh khi ieu kien logic cua to hp cac cong tac ben trai c thoa man.
V du:
LD X000
SET M10
LD M10
OUT Y000
Hnh 2.9 Dung lenh SET e chot trang thai Y000
Khi ngo vao X000 co logic 1 th c M10 c chot trang thai 1 va c duy tr
trang thai o, M10, sau o c dung e kch thch ngo ra Y000. Nh vay, ngo ra Y000
c kch len logic 1 va duy tr o du ngo vao X000 a chuyen sang trang thai logic 0.
Lenh RST (ReSet)
Trang 32
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Lenh RST dung e at trang thai cua tham so lenh (ch co phep toan hang bit) ve
logic 0 vnh vien ( chot trang thai 0 ). Trong chng trnh dang Ladder, lenh RSt luon luon
xuat hien cuoi nhanh , pha ben phai cua cong tac cuoi cung trong nhanh, va c thi
hanh khi ieu kien logic cua to hp cac cong tac ben trai c thoa man. Tac dung cua
lenh RST hoan toan ngc vi lenh SET.
V du:
LD X000
ANI X001
SET M10
LD X001
ANI X000
RST M10
LD M10
OUT Y000
Hnh 2.10:So sanh tac dung gia lenh SET va RST
Ngo ra Y000 co logic 1 khi X000 co logic 1, trang thai Y000 la 0 khi X001 co logic
1. Cong tac thng ong X000 va X001 co tac dung khoa lan tranh trng hp ca hai cong
tac X000 va X001 eu ON, ngha la ca lenh SET va RST eu c thc hien. Gia s
trng hp nay xay ra (khong co mach khoa lan) th trang thai cua Y000 la 0 v PLC thc
hien trang thai ngo ra cuoi chu k quet.
Lenh MPS, MRD va MPP
Cac lenh nay dung e thc hien viec re nhanh cho cac tac vu pha ben phai cua
nhanh phan thi hanh . oi vi ngon ng Instruction , ngon ng dong lenh trnh bien dch
can phai hieu s re nhanh cho cac tac vu , do o can co 1 quy che e ghi nhan (nh) v tr
hien hanh cua con tro lap trnh trong mach ladder tng ng. C che re nhanh cho phan
Trang 33
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thi hanh c thc hien qua cac lenh MPS, MRD va MPP. V du sau minh hoa cho viec s
dung ba lenh tren :
V du
LD X0 ANB
MPS
OUT Y1
LD X1 MPP
OR X2 AND Y7
ANB
OUT Y2
OUT Y0 LD X10
MRD
OR X11
LD X3 ANB
AND X4 OUT Y3
LD X5
AND X6
ORB
Hnh 2.11 Minh hoa viec s dung lenh MPP va MPS, MRS va MPP e re nhanh ngo ra
Lenh PLS(Pulse) va PLF (PuLse Falling)
Trong trng hp mot tac vu c thc hien khi co canh len cua tn hieu ngo vao,
khong hoat ong theo mc th lenh PLS la mot lenh rat hu dung.
V du :
LD
PLS
LD
ALT
X000
M0
M0
Y000
Hnh 2.12: Kch hoat lenh bang canh len cua xung vao
Trang 34
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Chu y : lenh ng dung ALT co tac dung tuan t thay doi trang thai ngo ra Y000 khi
leng nay c kch hoat. Neu ngo vao X000 kch trc tiep lenh ALT th Y000 se co mot
trang thai khong xac nh khi co tn hieu X000. Lenh PLS c thc hien e tao mot xung
MO, ngha la MO = 1 ch trong chu ky quet hien hanh ma thoi, do o, lenh ALT ch c
kch hoat mot lan, trong chu ky quet hien hanh bat chap thi gian ton tai trang thai 1 cua
X000, ngo ra Y000 se tuan t thay oi trang thai khi co canh len cua X000. M0 c goi
la r-le logic phu tr.
Mach nay xuat ra mot xung M8 co o rong xac nh bang vi chu k quet cua
chng trnh . Trong hnh 2.13, mot xung M8 xuat hien tng ng vi trng hp co canh
xuong cua ngo vao X0.
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Hinh 2.14 S dung cac cong tac ket hp nhioeu lan vi X000 va Y001
Mach nh
Cac mach nh, mach chot, rat thng c s dung trong cac he thong ieu khien
logic. No c dung khi can ghi nhan va nh tn hieu xuat hien tc thi.
Mach nh c trnh bay trong hnh 2.15. Bao gom ngo ra Y001 s dung ket hp
vi mot cong tac logic mac song song vi cac cong tac khi tao (cong tac moi). Nh vay,
khi cac cong tac khi tao (X000 va X001) ong th Y001 co logic 1 va thc hien vai tro
cua mot cong tac thay the cac cong tac khi tao. Neu mot trong hai cong tac khi tao h
th Y001 van duy tr trang thai 1. Ngo ra Y001 ch b reset khi tac ong vao cong tac
thng ong X002 hay X002 co logic 1.
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Hnh 2.16 Dung c M100 Va M101 e ket hp hai nhanh logic kch ngo ra Y000
2. Lap trnh s dung thanh ghi
Ngoai viec dung c e nh thong tin dang bit, mot loai bo nh khac trong PLC cho
phep lu cung luc nhieu bit gi lieu goi la thanh ghi, thng la 16 bit hay 32 bit.
Thanh ghi c ky hieu D va anh so thap phan. V du: D0, D9, D128.
Thanh ghi rat quan trong khi x ly d lieu so c thap phan ben ngoai. V du: d
lieu t cac cong tac chon nhan (thumbwheel swiche), bo chuyen oi A/Dco the th bo
c oc vao thanh ghi, x ly va sau o a lai cho cac ngo ra ieu khien, man hnh hien
Trang 38
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chuyen oi D/A.. v du minh hoa viec s dung thanh ghi c trnh bay trong so tay
lap trnh cho cac bo ieu khien ho FX. Chng 5 cac lenh ng dung.
Ngoai ra thanh ghi co the c bieu dien bang mot chuoi bit ri rac. Cach bieu dien
thanh ghi t cac bit rieng c minh hoa qua v du sau.
K1Y20 bieu dien thanh ghi co 4 bit bat au t Y20, ngha la thanh ghi Y23, Y22, Y21,
Y20 trong o:
Y20 la bit au tien cua thanh ghi
K1 la hang so ch so nhom 4 bit lien tiep ke t bit au tien
K2X20 bieu dien thanh ghi co 8 bit bat au t X20, ngha la thanh ghi X27, X26, X25,
X24, X23, X22, X21, X20.
ng dung cua thanh ghi.
Thanh ghi dch chuyen (shift register) la vung bo nh lu tr dung a vao chuoi
lien tiep cac bit gi lieu rieng biet ng vao cua no. D lieu c dch chuyen doc theo
thanh ghi theo chieu xac nh. Thanh ghi co kch thc xac nh, boi so cua 4 va bit cuoi
cung trong thanh ghi se dch chuyen ra ngoai b mat.
Thanh ghi dch chuyen thng c dung trong cac ng dung ieu khien trnh t
thong qua cac ngo ra c ket hp vi tng bit thanh ghi o la viec ong m cac ngo ra o
tuy thuoc vao trang thai tng bit tng ng trong thanh ghi dch chuyen.
Trong PLC, thanh ghi dch chuyen thng c tao thanh t nhom c. S cap phat
nay c thc hien t ong trong tham so cua lenh dch chuyen thanh ghi. Hnh 2.17 trnh
bay mot mat ien hnh ve tac vu dch chuyen thanh ghi. Trong mach nay sau khi dch
chuyen va quay cac c trong thanh ghi th trang thai cua tng bit trong thanh ghi c
dung e kch hoat trc tiep cac ngo ra ieu khien cac thiet b ben ngoai. Trong o mot so
Trang 39
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trng hp, viec dung thanh ghi dch chuyen co the tiet kiem c dung lng chng
trnh ang ke so vi chng trnh c lap theo cach truyen thong dung mach khoa lan.
Mot ng dung pho biet va n gian ta dung thanh ghi dch chuyen e giam sat
ng i cua thanh pham tren bang tai trong he thong san xuat t ong, hnh 2.18(a).
trong hnh cho thay cac thanh pham c di chuyen doc theo bang tai, vi mot te bao
quang ien PH1 phat hien thanh pham b h hong can loai ra ngoai. S kien nay a 1 bit
vao thanh ghi dch chuyen oi vi mot phe pham. Cong tac hanh trnh LS1, gan tren c
cau bang tai, dung e gi 1 xung ve PLC thc hien lenh dch chuyen thanh ghi moi khi co
san pham (tot hay xau) di chuyen qua no tren bang tai. Yeu cau la cac phe pham (phat
hien bi PH1) se b ri vao thung ng phe pham pha di qua mot ca. V the thanh ghi
dch chuyen phai do theo vet cua phe pham doc theo bang tai va m ca loai bo phe
pham ung luc. C cau ca loai bo phe pham m lam cho cong tac M101 khong hoat
ong. Them mot te bao quang ien PH2 phat hien co phe pham ri vao thung se ngat
mach c cau ca thong qua M101 e bao rang thanh pham tot pha sau khong ri tiep.
C M101 c chot e bao am ca van ong cho du X3 (PH2) ch nhan c mot xung
rat ngan.
Cong tac hanh trnh LS1 ieu khien 2 c M100 va M102 vi lenh PLS. anh hng
cua cong tac thng ong M100 nhanh au tien dung e ngan tn hieu t cam bien
quang PH1 khi viec dch chuyen ang c thc hien nham tranh loi co the xay ra. Cong
tac M102 tren nhanh ieu khien M101 la bao am viec ong ca trong khoang khong gian
gia hai thanh pham lien tiep. Cong tac X2 dung e at lai thanh ghi nay, chuye n tat ca
c sang trang thai 0 va bo qua bat ky s dch chuyen nao hay nhan tn hieu ngo vao.
Trang 41
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Chu y: ieu kien kch hoat bo nh th phai c duy tr trong suot thi gian nh
th. Neu ieu kien nay khong c thoa man th bo nh th ngng c kch hoat, ngha la
khong nh th.
Phng phap lap trnh cho bo nh th thng la xac nh khoang thi gian va cac
ieu kien e kch hoat hay dng bo nh th. Trong hnh 2.19 ieu kien kch hoat bo nh
th co the la cac tn hieu ben trong hoac ben ngoai PLC. Trong v du nay bo nh th T0
c kch hoat bi cong tac Y000. v vay, T0 ch bat au nh th khi Y000 co logic 1.
trong khi o, Y000 c kch hoat bi cong tac thng m X000 va thng ong X001.
khi b kch hoat, bo nh th em xuong t gia tr nh trc, trong trng hp nay la 3
giay, en khi bang 0: khi o cac cong tac ket hp vi bo nh th o se hoat ong.
Nh vi moi cong tac khac trong PLC, cong tac c ieu khien bi bo nh th cung c
s dung v tr nao trong chng trnh ladder. Trong trng hp nay cong tac TO ieu
khien ngo ra Y001. mach logic dung e kch hoat bo nh th cung la mach logic dung e
dng bo nh th. ay la trng hp thng s dung tren cac PLC loai nho. Mach kch
hoat bo nh th co the nhieu cong tac co lien he vi nhau hoac ch mot cong tac.
cap chnh xac cao. Gia tr toi a cho hang so thi gian nh la K32767. ta co ban so sanh
sau.
o phan giai
o phan giai
100 miligiay
3276,7 giay
100 miligiay
10 miligiay
327,67 giay
10 mili giay
1 miligiay
32,767 giay
1 miligiay
44 n o thi gian.
(a ) Mach ladder Trang
( b ).Gia
Mach Flicker
Trong hnh 2.22, mach nh th dc kch va ong m lien tuc cho en khi X000= 0
lam h mach. Hoat ong c giai thch: khi X000 = 1 lam ong cong tac thng m
X000, no kch bo nh th T0 ( 1 giay ). Khi at en thi gian inh th, cong tac T0 ong
lam kch hoat bo nh th T1 ( 1.5 giay ) nhanh ke. Sau 1.5 giay, T1 = 1, cong tac thng
lam khi ong lai T1. Cong tac T1 ong lam kch hoat lai T0. qua trnh tren lap lien tuc
cho en khi cong tac X000 h, tc X000 = 0.
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Trang 45
Hoat ong cua mach tren co the c thay ro hn t s do thi gian ben di. S o
nay cho thay mach tren thc hien viec phat xung 1.5 giay ON/1 giay OOF nhan c
nhanh T1 hay nhanh song song Y000.
Mach One shot mc cao
Khi X000 = 1, ngo ra Y0 =1; 8 giay sau th ngo ra Y0 = 0.
em em xung t ngo vao X003. Trang thai cua bo em C0 la 1 sau khi nhan c 8 xung
t ngo vao X003, khi o cong tac bo em C0 ong lam ngo ra Y00 ong. Neu cong tac
X002 ong trong trang khi ang em th bo em se b khi ong lai.
Mach trong hnh 3.27 em so lan time out (at en thi gian nh th la 3276.7
giay) cua bo nh th T0. Bo em C0 c at gia tr 3, va nh vay se em 3 lan cua
3276.7 giay tc 9830.1 giay = 2.73 gi. C M56 reset bo nh th T0 sau khi moi lan timeout. Ngo ra Y0 c dung e reset bo nh T0 vi ieu kien X1=1. Mot qua trnh nh th
mi se c thc hien khi X1 la OFF va c bat ON tr lai.
LD
ANI
OUT
LD
OUT
LD
OR
RST
LD
ANI
OR
ANI
OUT
X000
M101
M100
X000
M101
C0
X1
C0 K5
Y000
M100
C0
X002
Y000
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Chc Nang
CJ
(Conditional Jump)
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Toan hang
D
Con tro ch hp le
(P0 P63)
Trong lap trnh truyen thong tren may tnh, mot trong cac chc nang mach la kha
nang nhay en v tr khac trong chng trnh tuy thuoc vao mot so ieu kien nao o. ieu
nay cho phep la chon cac hoat ong tng ng phu thuoc vao ket qua kiem tra ieu kien.
Lenh nay co hieu qua rat ln trong mot chng trnh ieu khien co nhieu s la cho hoat
ong khac nhau, va c goi la lenh nhay co ieu kien. Giong nh cac tac vu khac, ieu
kien nhay co the la mot nhanh logic n gian hay phc tap.
Hoat ong
Khi lenh CJ c kch hoat th con tro lenh nhay en v tr xac nh trong chng
trnh, bo qua mot so bc chng trnh nao o. Nh vay, mot so bc lenh khong c x
ly trong chng trnh, lam tang toc o quet chng trnh.
Lu y:
Nhieu lenh CJ co the dung chung mot con tro ch
Cac lenh nhay co the c lap trnh long nhau.
Moi con tro ch phai co duy nhat mot con so. Dung con tro P63 tng ng vi
viec nhay ti lenh END
Bat ky oan chng trnh nao b nhay qua se khong c cap nhat trang thai cac
ngo ra khi co s thay oi trang thai ngo vao. Xem chng trnh hnh di: neu X1
la ON va lenh CJ c thi hanh th ngo vao X1 va ngo ra Y b bo qua, v lenh CJ buoc
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con tro lenh nhay ti con tro ch P0; khi lenh CJ khong con tac dung na th X1 se
ieu khien Y1 nh bnh thng.
Lenh CJ co the c dung e nhay qua het chng trnh, v du: nhay en lenh END
hay tr ve bc 0. Neu nhay tr ve th can phai chu y khong c vt qua thi
gian cai at trong bo nh th watchdog, neu khong PLC se bao loi.
Lenh CALL
Ten lenh
Chc Nang
CALL
(Call Subroutine)
Toan hang
D
Con tro chng trnh con
co gia tr t 0-62so mc
long5 ke ca lenh CALL
ban dau
Mot chc nang oi hoi can thc nhieu lan trong chng trnh th co the to chc viet
chng trnh con va no se c goi khi can thiet nham tranh viec viet lai oan chng
trnh o. Do o, ta co the tiet kiem c bo nh va thi gian lap trnh. Th ng chng
trnh con c viet sau chng trnh chnh.
Khi mot chng trnh con c goi ieu khien c chuyen t chng trnh chnh
vao chng trnh con o khi hoan tat viec thi hanh chng trnh con. ieu khien c
chuyen ve lenh ke tiep sau lenh goi chng trnh con trong chng trnh chnh khi gap
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lenh RET(RETURN) cuoi oan chng trnh con. Cac ket qua g tr d lieu se c lu
trong cac thanh ghi d lieu va sau o co the c dung trong chng trnh chnh. Ta co the
truyen tham so khac nhau moi khi goi chng trnh con.
Hoat ong
Khi lenh CALL c kch hoat oan chng trnh con se c thi hanh tai v tr con
tro c goi tng ng lenh CALL phai dung vi lenh FEND va SRET. Xet oan chng
trnh ben di, chng trnh con P10 (sau lenh FEND) c thi hanh cho en khi gap lenh
SRET va tr ve dong chng trnh ngay sau lenh CALL
Lu y
Nhieu lenh CALL co the dung chung mot chng trnh con
Con tro chng trnh con phai duy nhat. Con tro chng trnh con co the t P0 en P63.
Con tro chng trnh con va con tro ch dung trong lenh CJ khong c trung nhau.
Chng trnh con sau lenh FEND c x ly nh bnh thng. Khi chng trnh
c goi chu y khong vt qua thi gian a at trong bo watchdog
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Chc Nang
FOR
Xac nh v tr bat au va
so lan lap cua vong lap
NEXT
Toan hang
S
K, H, KnX, KnY, KnM,
KnS, T, C, D, V, Z
Khong co
Lu Y: vong FOR-NEXT
co the nong 5 mc ngha
la lap trnh c 5 vong
lap FOR_NEXT
Hoat ong:
Cac lenh FOR va NEXT cho phep mot chng trnh c lap lai S lan.
Lu y:
V lenh FOR hoat ong che o 16bt, cho nen gia tr cua toan hang S co the nam
trong mot khoang 1 en 32,767. Neu gia tr S nam trong khoang 32.768 va 0 th no
t ong c thay the bang gia tr 1, ngha la vong lap FOR- NEXT thc hien mot lan.
Lenh NEXT khong co toan hang.
Cac lenh FOR-NEXT phai lap trnh i cap vi nhau, ngha la moi khi co lenh FOR
th phai co lenh NEXT theo sau va ngc lai. Cac lenh FOR-NEXT cung phai c lap
trnh theo th t nh vay. Viec chen lenh FEND gia lenh FOR-NEXT ngha la FOR-
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FEND-NEXT cung khong cho phep. ieu o tng ng vi vong lap khong co
NEXT, sau lenh o la FEND va mot vong lap co NEXT va khong co FOR.
Mot vong lap FOR-NEXT lap vi mot so lan c at trc khi chng trnh chnh
ket thuc lan quet hien hanh.
2. Nhom lenh so sanh va dch chuyen
Lenh CMP
Ten lenh
Chc Nang
S1
Toan hang
S2
D
Y, M, S
Lu Y: ba
So sanh hai
K, H, KnX, KnY, KnM, KnS, toan hang ke
CMP
gia tr d lieu
T, C, D, V, Z
tiep nhau t
cho ket qua <,
(Compare)
ong c s
= hoac >
dung e lu
ket qua.
Cac lenh so sanh thng c dung e so sanh gia tr so c nhap t ben ngoai
cho bo nh th hay bo em vi gia tr lu trong thanh ghi d lieu. Tuy thuoc vao cac
lenh so sanh s dung ln hn, nho hn hay bang cac lenh nay se tra ve ket qua so
sanh. V du nhiet o do c trong lo nau thuy tinh c a ve di dang ien ap analog
bieu dien nhiet o trong lo. Gia tr ien ap nay c chuyen sang dang digital bang
modun A/D (Analog Digital Coverter) gan vi PLC. o, no c oc vao bang lenh
oc d lieu a c lap trnh t trc va lu vao thanh ghi D10. qua trnh x ly so lieu oc
vao nh sau:
Neu nhiet o nho hn 2000C th lo nung phai khong hoat ong v khong u nhiet.
Neu nhiet o ln hn 2000C va nho hn 2500C th lo hoat ong vi toc o bnh
thng (ngha la moi me nung trong 5 phut).
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Neu nhiet o gia 2500C - 2800C th thi gian nau mot me giam xuong con 3 phut
25 giay.
Neu nhiet o qua 2800C th lo tam dng hoat ong.
Ngoai ra cac ng dung khac nh kiem tra gia tr cua bo em va bo nh oi vi hoat
ong can x ly khi bo em at gia tr gia chng nao o.
Hoat ong
S1 c so sanh vi S2, ket qua so sanh c the hien qua 3 bit a ch au D:
Neu S2 nho hn (<) S1 th D = 1
Neu S2 bang (=) S1 th D + 1 = 1;
Neu S2 ln hn (>) S1 th D+2 = 1.
Chu y: trang thai logic cua D se c duy tr ngay ca khi lenh CMP khong con c thc
hien. Ngoai ra, phep so sanh tren ap dung c cho so co dau, v du 10 nho hn +2
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Lenh ZCP
Ten lenh
Chc Nang
ZCP
(Zona
Compare)
So Sanh
mot gia tr
vi khoang
gia tr cho
ket qua <,
= hoac >
Toan hang
S1
S2
S3
K, H, KnX, KnY,
KnM, KnS, T, C,
D, V, Z
Lu Y: S1 phai
nho hn S2
D
Y, M, S
Lu Y: ba toan hang ke tiep
nhau t ong c s dung e
lu ket qua.
Hoat ong
Hoat ong giong nh lenh CMP ch khac la gia tr (S3) c so sanh vi mot khoang gia
tr (S1 S2)
Neu S3 nho hn (<) S1 va S2 th bit D =1
Neu S3 ln hn hay bang (>+) S1 va nho hn hay bang (<=) S2 th bit D+1 = 1
Neu S3 ln hn (>) S2 th bt D+2 = 1.
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Lenh Mov
Toan hang
Ten lenh
Chc Nang
MOV
(Move)
S
K, H, KnX, KnY,
KnM, KnS, T, C,
D, V, Z
D
KnY, KnM, KnS,
T, C, D, V, Z
Cac hoat ong ve sao chep dung nh cung c dung e tang cng cac chc nang
san co, v du cho phep thay oi ca gia tr xac lap cho bo nh th hay bo em. Cac loai ng
dung nay rat bo bien, cho phep ngi ieu khien nhap cac gia tr tham so khac nhau trc
khi hoac trong luc PLC hoat ong.
Noi dung toan hang nguon S c gan vao thiet b ch D khi lenh c khch hoat.
Lenh BCD
Ten lenh
Chc Nang
BCD
(Binary Coded
Decimal)
Chuyen oi so nh
phan sang BCD
Toan hang
S
K, H, KnX, KnY,
KnM, KnS, T, C,
D, V, Z
D
KnY, KnM, KnS,
T, C, D, V, Z
Toan bo hoat ong tnh toan cua CPU trong PLC eu da vao so nh phan, trong
khi PLC giao tiep vi ngi dung th can nhap xuat d lieu dang thap phan. Do do, so
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BCD la dang trung gian trong viec chuyen oi nay va ho tr thong qua cac lenh chuyen
oi tren PLC lenh BCD dung e chuyen oi so dang nh phan sang dang BCD va lenh
BIN dung e chuyen oi so dang BCD sang dang nh phan. oi vi cac d lieu san dang
nhi phan nh cac gia tr analog. c thong qua cac mo-un chuyen dung A/D hay D/A,
cac gia tr nay c oc trc tiep vao thanh ghi va co the x ly ngay.
Hoat ong
Gia tr nh phan cua toan hang nguon S c chuyen oi thanh BCD tng ng va
ket qua chuyen oi lu vao toan hang ch D. Neu so BCD vt qua day hoat ong en 0
en 9.999 oi vi hoat ong 16 bit hoac 0 en 99.999.999 oi vi hoat ong 32 bit th se
gay loi lenh nay co the c dung e xuat so lieu trc tiep cho en 7 oan.
Lenh BIN
Ten lenh
Chc Nang
BIN
(Binary)
Chuyen oi so
BCD sang nh
phan tng ng
Toan hang
S
K, H, KnX, KnY,
KnM, KnS, T, C,
D, V, Z
D
KnY, KnM, KnS,
T, C, D, V, Z
Hoat ong
Toan hang nguon BCD c chuyen oi thanh dang nh phan tng ng va ket qua
chuyen oi c lu vao toan hang ch D. Lenh nay c dung e oc trc tiep so lieu t
bo nhan (thumbwheel switch).
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Chc Nang
ADD
(Addition)
S1
Toan hang
S2
D
KnY, KnM,
KnS, T, C, D,
V, Z
Hoat ong
Noi dung toan hang nguon S1 va S2 c cong lai va tong cua chung c lu vao
toan hang ch D.
Chu y:
Phep cong tren ap dung c cho so co dau ngha la 5+ (-8) = - 3
Neu toan hang ch nho hn ket qua tnh c th ch co phan ket qua va u vi
toan hang ch c ghi; ngha la, neu ket qua la 25 (thap phan) c lu vao K1Y4 th
ch co Y4 va Y7 co gia tr 1. Khi xet theo he nh phan so hang nay tng ng vi 9 thap
phan b cat bt so vi ket qua thc la 25
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Lenh SUB
Ten lenh
Chc Nang
SUB
(Subtract)
Tr hai gia tr
d lieu, ket
qua lu vao
toan hang
ch
S1
Toan hang
S2
D
KnY, KnM,
KnS, T, C, D,
V, Z
Hoat ong
Noi dung toan hang nguon S2 b tr i noi dung cua toan hang nguon S1, ket qua
c lu vao toan hang ch D.
Lenh MUL
Ten lenh
Chc Nang
S1
Hoat ong
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Toan hang
S2
D
KnY, KnM,
KnS, T, C, D,
V, Z
Lu Y :
Z(V)khong
dung he 32
bit
Noi dung toan hang nguon S1 c nhan vi noi dung toan hang nguon S2, va ket
qua c lu vao toan hang ch D.
Chu y:
Trng hp noi dung MUL vi hoat ong 16 bit c nhan vi nhau cho ket qua la
32 bit. Ket qua 32 bit o c lu vao cap thanh ghi D va D+1. v du, 5 (D0) x 7 (D2) =
35, gia tr 35 (32bit) oc lu vao cap thanh ghi (D4, D5)
Trng hp dung lenh MUL vi hoat ong 32 bit th 2 gia tr 32 bit c nhan vi
nhau cho ket qua 64 bit o c lu vao 4 thanh ghi D, D +1, D+2 va D+3
Lenh DIV
Ten lenh
Chc Nang
DIV
(Division)
Toan hang
S1
S2
K, H, KnY, KnM,
KnS, T, C, D, V, Z
D
KnY, KnM, KnS, T,
C, D, V, Z
Lu Y : Z(V)khong
dung he 32 bit
Hoat ong
Noi dung toan hang nguon S1 c chia cho noi dung toan hang nguon S2 va ket
qua c lu vao toan hang ch D: D lu ket qua nguyen va D+1 lu so d cua phep
chia.
Chu y
Khi dung lenh DIV vi hoat ong 32 bit, hai gia tr 32 bit c chia cho nhau cho
ket qua 32 bit. Ket qua nguyen cua phep chia se lu vao bon thanh ghi: D; D+1 lu
thng so va D+2, D+3 lu so d. Neu gia tr thiet b nguon S2 la 0 (Zero) th mot loi
hoat ong se thc thi va lenh DIV b xoa bo.
Lenh INC
Ten lenh
Chc Nang
INC
(Increment)
Toan hang
D
KnY, KnM, KnS, T, C,
D, V, Z
Hoat ong
Khi lenh nay c thc hien th noi dung toan hang ch D tang len 1
oi vi hoat ong 16bit, khi ket qua at en + 32.767 th lenh INC tiep theo se ghi
gia tr 32768 vao toan hang ch D.
oi vi hoat ong 32 bit, khi ket qua at en +2.147.483.647 th lenh INC tiep theo
se ghi gia tr -2.147.483.648 vao toan hang ch D.
Lenh DEC
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Ten lenh
Chc Nang
DEC
(Decrement)
Toan hang
D
KnY, KnM, KnS, T, C,
D, V, Z
Hoat ong
Khi lenh nay c thc hien th noi dung toan hang ch D tang len.
oi vi hoat ong 16 bit, khi ket qua at en 32.768 th lenh DEC tiep tuc se ghi
gia tr 32.767 vao toan hang ch D.
oi vi hoat ong 32 bit, khi ket qua at en -2.147.483.6478 th lenh
DEC tiep theo se ghi gia tr -2.147.483.647 vao toan hang ch D.
Ten lenh
ROR
(Rotation Right)
Chc Nang
Toan hang
D
KnY, KnM,
KnS,T,C,D,V,Z
Lu y:
Hoat ong16 bit Kn=k4
Hoat ong32bit Kn=k8
Hoat ong
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n
K,H
Lu y:
Hoat ong 16 bit n16
Hoat ong32 bit n32
Chuoi bit cua toan hang ch D c dch chuyen sang phai n bit khi lenh nay c
kch hoat. Bit cuoi cung c a tr lai bit au tien cua chuoi va c sao chep vao nh
M8022 (carry flag). Trong v du ben di minh hoa noi dung cua D0 bieu dien chuoi bit.
Lenh ROL
Ten lenh
ROL
(Rotation Left)
Chc Nang
Toan hang
D
KnY, KnM,
KnS,T,C,D,V,Z
Lu y:
Hoat ong16 bit Kn=k4
Hoat ong32bit Kn=k8
Hoat ong
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n
K,H
Lu y:
Hoat ong 16 bit n16
Hoat ong32 bit n32
Chuoi bit cua toan hang ch D c quay sang trai n bit khi lenh nay c th
hien. Bit cuoi cung c sao chepvao c nh M8022(carry flag). Trong v du ben di
minh hoa noi dung cua D0 bieu dien chuoi bit.
Lenh RCR
Ten lenh
Chc Nang
RCR
(Rotation Right
with Carry)
Toan hang
D
KnY, KnM,
KnS,T,C,D,V,Z
Lu y:
Hoat ong16 bit Kn=k4
Hoat ong32bit Kn=k8
Hoat ong
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n
K,H
Lu y:
Hoat ong 16 bit n16
Hoat ong32 bit n32
Chuoi bit cua thiet b ch c quay sang phai n bit qua trung gian M8022khi
lenh nay c thc hien.Bit cc phai c chuyen vao c nh M8022 (carry flag) va trang
thai trc o cua M8022 c chuyen vao bit cuoi cua toan dang ch D.
Lenh RCL
Ten lenh
RLC
(Rotation left with
carry)
Toan hang
Chc nang
KnY, KnM,
KnS,T,C,D,V,Z
Lu y:
Hoat ong16 bit
Kn=k4
Hoat ong32bit
Kn=k8
K,H
Lu y:
Hoat ong 16 bit
n16
Hoat ong32 bit
n32
Hoat ong
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Chuoi bit cua thiet b ch c quay sang trai n bit qua trung gian M8022khi
lenh nay c thc hien.Bit cc trai c chuyen vao c nh M8022(carry flag)va trang
thai trc o cua M8022c chuyen vao bit au tien cua toan dang ch D.
Lenh SFTR
Ten Lenh
Chc Nang
SFTR
(Bit shift
right)
Dch
chuyen
chuoi bit
sang phai
nv tr
Toan hang
S
X,Y,M,S
Y,M,S
Hoat ong
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n1
n2
K,H
Lu y :
FX:n2 n11024
FX0,Fx0N: n2 n1512
Lenh nay sao chep trang thai (bit) cua toan hang n2 vao ngan xep bit co chieu dai
n1 va n2 bit d lieu hien co trong ngan xep c dch chuyen sang phai n2 bit neu bit nao
vt qua gii han n1 th se b mat.
Lenh SFTL
Ten Lenh
Chc Nang
SFTL
(Bit shift
left)
Dch
chuyen
chuoi bit
sang trai
nv tr
Toan hang
S
X,Y,M,S
Y,M,S
n1
n2
K,H
Lu y :
FX:n2 n11024
FX0,Fx0N: n2 n1512
Hoat ong
Lenh nay sao chep trang thai (bit) cua toan hang n2 vao ngan xep bit co chieu dai
n1 va n2 bit d lieu hien co trong ngan xep c dch chuyen sang trai n2 bit neu bit nao
vt qua gii han n1 th se b mat.
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Trong bai toan ieu khien trnh t, e thc hien co he thong cac cong viec ieu
khien va tranh toi a thieu sot ,nham lan trong qua trnh thc hien ,ngi can bo ky thuat
can thc hien mot so bc co tnh chat ky thuat nh sau:
Bc 1: Xay dng s o phoi hp thao tac cong nghe cua may hoac he thong thiet b
can ieu khien
ay la cong viec co yeu cau tng t nh khi bat tay vao viec thiet ke mot may mi.
Ngui thc hien phai can c vao yeu cau hoat ong cua may e t o hnh dung va phan
tch trnh t cac bc thao tac that chi tiet cua tng khau chap hanh hoac tng bo phan
chap hanh cua may cung nh s phoi hp cac hoat ong gia chun.
Qua trnh phan tch va phoi hp cac chuyen ong hoac cac thao tac thng c thc
hien di dang mot s o phoi hp. S o c thc hien di dang cac dai hnh ch nhat
ke tiep nhau. Moi dai tng trng cho dien bien theo thi gian qua trnh hoat ong cua
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mot khau chap hanh hoac mot bo phan chap hanh nham thc hien mot thao tac cong nghe
nao o.
S o trang ben minh hoa viec phan tch va dien bien cua qua trnh hoat ong trnh
t tren mot tram tron betong t ong.
S o phoi hp cac thao tac cong nghe cho phep ngi thiet ke hnh dung toan bo
qua trnh hoat ong cua may hoac cua he thong thiet b bao gom trnh t cac thao tac va
thi iem bat au cung nh ket thuc thc hien cua tng thao tac. S o phoi hp nao se
lam c c cho viec soan thao chng trnh ieu khien PLC cung ong thi la tai lieu goc
cho viec hieu chnh s lam viec cua may hoac he thong ve sau.
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Bc 4: Lap trnh
Vi ay u d lieu c cung cap t cac bc thc hien tren, cong viec tiep theo cua
ngi lap trnh la soan thao chng trnh ieu khien cho PLC e thc hien viec ieu khien
may hay he thong ung theo chng trnh a thiet ke. Tuy theo kha nang quen s dung
loai ngon ng lap trnh tren PLC nao ma ngi lap trnh se chon la e soan thao chng
trnh. Vi cac chng trnh n gian,cac phan mem cua cac hang cho phep bien dch c
chng trnh c viet theo ngon ng nay hay ngon ng khac.
Bc 5: Chay th va hoan chnh chng trnh
ay la cong viec het sc t nhien phai thc hien sau khi lap trnh. Viec chay th
chng trnh c thc hien trong hai che o :
Che o gia lap (che o offline): cho chay chng trnh va theo doi ap ng cua cac
ngo ra thong so thong qua en led.en led ngo ra cu the se hien th cho tn hieu xuat
ngo ra cho c cau tac ong va ap ng chung .
Che o thc (che o online):sau khi chay th va ieu chnh chngtrnh trong che
o gia lap hoan hao .Chuyen che o hoat ong tren
PLC va noi mach giao tiep vi mach cong suat e ieu khien maychay trong che
o thc .Trong che o nay ,vi cac ap ng thc cua cac c cau tac ong khi khong tai va
khi co tai se giup cho ngi lap trnh hieu chnh chng trnh lan cuoi trc khi a vao
van hanh thc s trong san xuat.
1. ieu khien trnh t dung thanh ghi
a) Nguyen ly c ban iu khin trnh t dng thanh ghi:
+ Thanh ghi phai co so bit t nhat bang vi so bc trong tac vu ieu khien va moi bit se
the hien mot bc .
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+ Logic 1 c a vao bit au tien khi bat au qua trnh ieu khien, bang cach dung 1
mach logic kch dong OUT
+ Logic 1 se chuyen dch t bit nay sang bit khac tren thanh ghi kch hoat bc tng ng
vi bit 1 o va vo hieu bit trc o.
+ Bit nay dch chuyen tren suot thang ghi bang lenh dch chuyen thanh ghi, lenh SFTL
+ Khi hoan tat chu ky trnh t, toan bo noi dung thanh ghi se c at gia tr 0 bang lenh
RST, khi ieu khien c thoa man .
b) V du ve ieu khien tay may dung thanh ghi
Yeu cau: Kch hoat cac c cau tac ong bang van solenoid cho cac hoat ong LEN,
XUONG, PHAI, TRAI theo trnh t trong hnh 2.28 (a)
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Tai v tr ban au, khi nhan nut CHAY, tay may di chuyen xuong (XUONG) en
khi cham cong tac LS2, di chuyen len (LEN) en khi cham cong tac LS3, di chuyen sang
phai (PHAI) en cham cong tac LS4, di chuyen xuong (XUONG) en khi gap LS2 va en
khi cham LS3, di chuyen sang trai (TRAI) en khi cham LS5 va tr ve v tr ban au.
Lu o s o chc nang (hnh 2.28 (b)) cho thay cac ngo vao/ra s dung va trnh t hoat
ong cua tay, may. Theo s o tren, mot so cong tac hanh trnh c s dung lai trong qua
trnh ieu khien, nhng tai cac thi iem khac nhau cua chu trnh hoat ong tay may. Neu
chng trnh ieu khien tay may hoan toan da tren s ket hp logic cua cac ngo vao th
hoat ong se khong trnh t. Qua trnh ieu khien co tnh chat theo mot trnh t nao o; do
o, ta phai can nh cac bc hien hanh e t o kch hoat bc ke tiep khi thoa man ieu
kien chuyen bc. Co the thay ro rang tai mot thi iem ch co mot van soleniod hoat
ong.
Viec ieu khien trnh t tren co the thc hien bang cach dung thanh ghi. Vi lenh
dch chuyen thanh ghi bc se c dch chuyen tng ng vi bit tren thanh ghi va xuat
tn hieu cho ngo ra. Nh vay, khi chuoi d lieu 1001 c a vao thanh ghi, chuoi o se
c chuyen doc theo thanh ghi, xem bang sau
D lieu a vao
0
1
0
0
1
0
0
0
0
Dong lenh RST se at thanh ghi ve gia tr 0 khi co xung kch hoat. Thng dung
thanh ghi tao thanh tng bit rieng biet, goi la c, moi c co the s dung nh cong tac logic
trong chng trnh. Trong v du tren, cac c M100 en M107 tao thanh 1 thanh ghi 8 bit
(hnh 2.30). Cac bit tren thanh ghi dung e kch cac nhanh ngo ra tng ng vi cac cuon
soleniod (Y30 en Y34) va di dang cong tac logic thng m hay thng ong trong
nhanh lenh dch chuyen thanh ghi.
Hoat ong
Trong hnh 2.28 en 2.30 thong qua cong tac LS3 va LS5 noi tiep vi cac cong tac
logic thng ong M101 en M107 kch lenh Out M100. Mach nay dung e a logic 1
vao M100 ch khi tay may v tr goc. cac bc khac, mach tren b h nen M100=0 co
tac dung a logic 0 vao thanh ghi. C M100 la On khi ang v tr ban au, va ieu o
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c nhan biet thong qua Y30. Nut nhan CHAY (ngo vao X1) co tac dung dch chyen
thanh ghi, lam cho bit 1 dch chuyen t M100 en M101; do o, M101 la 1, M100 thanh 0.
C M101 la 1 co tac dung kch hoat cuon soleniod i xuong (DOWN) thong qua mach
cong tac logic M101 va Y001. Lu y rang nhanh song song au tien, M100 noi tiep X001
bay gi khong con tac dung.
S chuyen bc
Viec dch chuyen t bit 1 t c nay sang c ke tiep khong co van e thi gian chuyen
bc, v bt 1 ra khoi c nay se dch chuyen sang c ke tiep. Trong v du nay cac c
M100-M106 tao thanh mach cong tac khoa lan tren nhanh lenh dch chuyen thanh ghi
SFTL. Cac c nay lai noi tiep vi cac ieu kien chuyen bc, cong tac PBO va cac cong
tac hanh trnh t LS1 en LS5. S khoa lan nay am bao ch co mot bc c thc hien
tai mot thi iem.
Lu y rang ieu kien thoat khoi mot bc cung la ieu kien thc hien bc ke tiep.
V du, ieu kien ra khoi bc ban au la M100 va X001va ay cung la ieu kien e thc
hien bc 1 (M101). Viec s dung thanh ghi khong co kha nang chot la ieu can thiet v
cac bit trong thanh ghi duy tr trang thai khi chung c at lai (reset) hay khi thc hien
dch chuyen thanh ghi.
Khi dch chuyen en M107 ,no kch hoat lenh RST. C M107 khong kch mot ngo ra
vat ly nao ca, va no c s dung nhanh lenh OUT va lenh RST thanh ghi. V vay,
M107 co tac dung a thanh ghi ve gia tr 0 va kch tay may khi v tr goc. Khi o, logic
1 cua M107 cung c at lai, va ieu o lam cho M100 lai co logic 1 khi may v tr
goc. Qua trnh ieu khien bat au chu trnh mi .Mot cach khac e at lai thanh ghi la
dung nut nhan ngo vao X0 va cong tac X0 c noi song song vi M107.
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oan chng trnh con lai se c trnh bay chi tiet chng trnh sau, thiet ke
chng trnh
Hnh 2.30. Chng trnh Ladder iu khin tay my dng thanh ghi dch chuyn
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Hnh 2.31. (a) Biu din s chc nng mt chng trnh n gin
(b) Chng trnh dng Stepladder
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Nh vay, mach STL c phat trien t c ieu khien MC va MCR. No cho phep trang
thai hoat ong thanh trang thai hien hanh, thc hien tac vu trong trang thai o va chuyen
trang thai khi thoa ieu kien. Cac ac iem nay lam cho ky thuat lap trnh STL la cong cu
chuyen dung cho he thong ieu khien trnh t.
Lap trnh dung STL
Hnh 2.33 cho thays ng dung c STL ieu khien trnh t hai bc. Sau cong tac STL,
cong tac thng ong va thng m c s dung e bieu dien logic trong bc hien hanh.
Tng t ap dung cho cac trang thai tiep theo. Ket thuc oan chng trnh STL bang lenh
RET.
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Phan nhanh
Lap trnh chon nhanh bang cach OR cac ieu kien sau trang thai S11. V the, neu
X1 la ON sau S11, trang thai S12 kch hoat va nhanh A c chon. Tng t, neu X4
len ON, trang thai S14 c kch hoat va nhanh B c chon. Trang thai trc o S11
t ong vo hieu khi S12 hay S14 c kch hoat.
Hp nhanh
Trang thai chung S16 c kch hoat t trang thai S13 thuoc nhanh A hay S15
thuoc nhanh B. Trang thai trc o, S13 hay S15 b vo hieu t ong t S16 bi c che
ieu khien STL. Viec hp nhanh c thc hien bang cach lap chng trnh cac ieu
kien X3 va X6. Thc hien tng t nh them cac nhanh khac.
d) AND nhanh STL (phan nhanh song song )
Hnh 2.35 minh hoa cau truc a nhanh A va B, viec thc hien vao nhanh va ra
nhanh c thc hien ong thi nh la thc hien nhanh n. Khi ang trang thai
S11, ieu kien X1 thoa, se kch ong thi ca hai trang thai S12 va S14, vo hieu S11;
hai nhanh A va B c thc hien ong thi.
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Hp nhanh
Viec chuyen vao trang thai chung S16 ch co the co the thc hien c khi cac
trang thai S13 (thuoc nhanh A) va S15 (thuoc nhanh B) ang hoat ong, va thoa ieu
kien X4. Ngha la: S16 = S13.S15.X4
e) S ket hp cac loai nhanh STL
Nhieu qua trnh ieu khien cong nghiep co dang mot hoat ong tnh trang
luon luon c thc hien, va, neu thoa mot ieu kien nao o, hoat ong song song th
hai c thc hien ong thi. Loai hoat ong nay co the c lap trnh dung k thuat
STL trong hnh 2.36
Hoat ong
Trong v du nay, nhanh s ly chnh gom trang thai S10, S11 va S13. Trang thai
S11 co mot nhanh song song S12. ieu kien bnh thng khi X1 = ON, trang thai
S11 c kch hoat va nhanh co S12 ch c kch hoat khi co them ieu kien X3=ON
Hp nhanh
Trang thai S13 c kch hoat t trang thai S11 hay S12 khi go vao X2 hay X4
thoa tng ng. Khi ch S11 hoat ong, hoat ong nay la bnh thng. Tuy nhien, neu
nhanh song song cung hoat ong th ng vao trang thai S13 ton tai oi vi ca hai
nhanh, bat chap hoat dong cua nhanh con lai hoan tat hay cha:
S11.X2 + S12.X4
Ta khong muon co tnh trang nay v cac hoat ong cua hai nhanh co S11 va S12
kho co the c hoan tat cung luc, va can xem xet lai e bao am rang qua trnh hoat
ong khong the tiep tuc khi co mot nhanh cha hoan tat. Trang thai S13 vo hieu trang
thai gay ra s chuyen trang thai o, ngoai ra co the vo hieu trang thai au tien gay ra
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s chuyen trang thai, gia s S11, mot thi gian sau khi co s chuyen trang thai t S12
lam kch hoat trang thai S13 mot lan na va trang thai S12 b vo hieu. C che hoat
ong nay ch co the c thc hien neu khong co s chuyen trang thai tai S13 trc khi
ca hai nhanh c hoan tat. e am bao rang s chuyen trang thai S13 sang S14 ch co
the xay ra khi ca hai trang thai S11 va S12 hoan tat (S11 = 0 va S12 = 0), van e nay
c giai quyet bang cach:
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Hoat ong
Bo em c kch hoat (tang 1) moi khi trang thai S14 hoat ong. Gia tr cua bo
em co the c nhap bang bo cong tac chon nhan ( thumbwhell switch) c noi
ngo vao cua bo ieu khien hoac c xac nh trong chng trnh. Trong v du nay, bo
em c gan gia tr 8. Khi xuong en trang thai S14 la hoat ong trnh t bnh
thng, sau trang thai S14 co s la chon gia S15 va S12 tuy thuoc vao ieu kien
chuyen trang thai
Nh vay khi bo em CO cha at en gia tr nh trc la 8, ieu kien co the
chuyen vao trang thai S15 khong thoa v cong tac CO h, xem bieu thc (b). Bieu thc
logic (a) ung neu bo em b kch hoat t hn 8 lan va cong tac X5 ong. ieu nay co
tac dung lap lai 8 lan qua trnh t S12 en S14 v bo em tang len 1 moi khi S14 hoat
ong. Khi bo em vt gia tr 8, trang thai S15 c kch hoat, thay v S12. Bo em
cung c at lai (reset) thong qua cong tac thng S15 e chuan b cho chu ky hoat
ong tiep theo
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CHNG 3:
CC BI TP NG DNG PLC MITSUBISHI
I.
Cc bi tp dng c bn:
Bi 1.
n v phc v:
1. M hnh hot ng:
Ng vo
Ng ra
a ch thit b
S hot ng
Tn thit b
X0
Nt nhn N1
ON/OFF tc thi
X1
Nt nhn N2
ON/OFF tc thi
X2
Nt nhn OFF
ON dng hot ng
Y0
n bo 1
Sng khi Y0 ON
Y1
n bo 2
Sng khi Y1 - ON
3. Mc ch iu khin:
iu khin n v phc v trong nh hng bng cc lnh c bn
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n bo hiu 3 Y2 tt
5. S nguyn l:
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6.
Bi 2.
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a ch thit b
Tn thit b
X0
Vo cng (ngi)
X1
Ra cng (ngi)
X2
Vo cng (xe)
X3
Ra cng (xe)
Ng vo
Y0
Ng ra
n xanh 1
(ngi)
S hot ng
ON khi pht hin c ngi
vo
Bt sng khi Y0 - ON
Y2
n xanh 2 (xe)
Bt sng khi Y2 ON
Y3
n 3 (xe)
Bt sng khi Y3 ON
Y7
Ci bo
Ku ln khi Y7 ON
3. Mc ch iu khin:
Bt tia sng ln khi pht hin c ngi hay xe i qua. S dng cc lnh c bn v
b nh th.
4. Nhng c tnh iu khin:
Pha ngi:
Khi cm bin vo cng X0 pht hin c ngi vo th n xanh Y0 bt ln.
Khi cm bin ra cng X1 pht hin c ngi i qua th sau 5s n xanh Y1
tt.
Pha xe:
Khi cm bin vo cng X2 pht hin c xe vo th n xanh Y2 c bt ln.
Khi cm bin ra cng X3 pht hin c xe i qua th sau 5s n xanh Y2 tt.
Nu xe khng bng qua vng gia cm bin vo cng X2 v ra cng X3
trong 10s, n Y3 bt sng v ci bo Y7 vang ln
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Bi 3.
a ch thit b
Ng vo
X0
Nt nhn ON
Y0
Bt sng khi Y0 ON
Y1
n vng
Bt sng khi Y1 - ON
Y2
n xanh
Bt sng khi Y2 - ON
Ng ra
Tn thit b
S hot ng
3. Mc ch iu khin:
iu khin n giao thng thay i ti cc khong thi gian ch nh. S dng cc
lnh c bn v b nh th
4. Nhng c tnh iu khin:
Khi nt nhn X0 c nhn, qu trnh bt u hot ng.
u tin, n Y0 sng trong 10s.
Sau n Y0 tt, ng thi n vng Y1 sng trong 5s.
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Bi 4.
Ng vo
Ng ra
a ch thit b
X0
Cm bin trn
X1
Cm bin gia
X2
Cm bin di
X4
Cm bin cui
X5
Nt START
X6
Cng tc
Y0
S hot ng
Tn thit b
ON khi sn phm c
pht hin
ON khi sn phm c
pht hin
ON khi sn phm c
pht hin
ON khi pht hin sn
phm cui bng ti
ON qu trnh hot ng
Bng ti di chuyn khi X6
ON
Bng ti chy v
pha trc
trc khi Y0 ON
Trang 101
Y1
Lnh cung cp
Y2
n 1
Bt sng khi Y2 ON
Y3
n 2
Bt sng khi Y3 ON
Y4
n 3
Bt sng khi Y4 ON
c cung cp
3. Mc ch iu khin:
Phn loi 3 sn phm c kch c khc nhau v c mang trn bng ti
4. Nhng c tnh iu khin:
Khi nt nhn START X5 c nhn trn bng iu khin, lnh cung cp
Y1 cho robot chuyn sang ON. Khi th nt nhn START, lnh cung cp Y1
chuyn sang OFF.
Khi cng tc X6 c bt sang ON trn bng iu khin, bng ti Y0 di
chuyn v pha trc. Khi cng tc X6 chuyn sang OFF, bng ti Y0
ngng.
Sn phm ln, trung bnh, nh trn cc bng ti c phn loi bng cc
cm bin X0, X1, X2 v sau n tng ng bt sng.
Sn phm ln n 1 (Y2)
Sn phm trung bnh n 2 (Y3)
Sn phm nh n 3 (Y4)
n bo c bt sng tc th sau khi cc cm bin (X0, X1, X2) phn bit
kch c sau tt khi sn phm i qua cm bin X4.
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5. S nguyn l:
Trang 103
Bi 5.
Dng
Ng vo
Ng ra
a ch thit b
Tn thit b
X0
Nt nhn START
ON qu trnh hot ng
X1
Nt nhn STOP
Y0
n vng
Bt sng khi Y0 ON
Y1
Ci bo
Vang ln khi Y1 ON
Y2
Y3
Bng ti chy v
pha trc
n xanh
S hot ng
3. Mc ch iu khin:
Khi ng/ dng bng ti ty theo trnh t nh trc
4. Nhng c tnh iu khin:
Khi nt nhn START c nhn trn bng iu khin, n vng Y0 bt sng v
ci bo Y1 vang ln trong 5s, n vng Y0 vn sng.
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Bi 6.
Dng
Ng vo
a ch thit b
Tn thit b
X0
X1
X2
X3
Cm bin cui
X4
Nt nhn ON
ON qu trnh hot ng
Y0
Ng ra
Y1
Y2
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S hot ng
Y3
Lnh cung cp
3. Mc ch iu khin:
Vn hnh bng ti ty theo tn hiu cm bin.
4. Nhng c tnh iu khin:
Khi nt nhn ON c nhn trn bng iu khin, lnh cung cp Y3 cho robot
chuyn sang ON nu robot ang v tr bt u. Khi th nt nhn ON, lnh cung
cp Y3 c t gi cho n khi robot quay tr v v tr bt u.
Khi cm bin X0 pht hin sn phm, bng ti trn chy v pha trc, Y0 bt ln
ON.
Khi cm bin X1 pht hin sn phm, bng ti gia chy v pha trc, Y1 bt ln
ON v bng ti trn Y0 ngng.
Khi cm bin X2 pht hin sn phm, bng ti di chy v pha trc, Y2 bt ln
ON v bng ti gia Y1 ngng.
Khi cm bin X3 pht hin sn phm, bng ti di Y2 ngng.
Khi cm bin X3 bt ln ON, lnh cung cp Y3 cho robot chuyn sang ON v mt
sn phm mi c cung cp nu robot ang v tr bt u.
5. S nguyn l:
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Tn hiu nt nhn
Trang 108
a ch thiet b
Ten thiet b
Y0
en o
Y1
Y2
en vang
en xanh
Ngo ra
S hoat dong
Sang khi Y0
ON
Sang khi Y1 ON
Sang khi Y2 ON
3. Mc ch iu khin:
Chuyn i tn hiu n giao thng t 1 nt nhn
4. Nhng c tnh iu khin:
- en tn hieu o (Y0) nhap nhay trong khoang 1-2 giay (sang trong 1s va tat
trong 1s).
- Khi nut nhan X10 tren bng ieu khien c nhan , tn hieu ch th Y10 tren
ban van hanh se sang. Neu tha nut nhan Y10, tn hieu ch th Y10 van sang .
- Sau khi tn hieu ch th Y10 sang c 5s, s hoat ong cac tn hieu thay oi
nh mo ta t bc 4 en bc 7 :
- au tien tn hieu o Y0 nhap nhay trong 5s trong khi tn hieu ch th Y10 van
sang.
- en tn hieu o Y0 tat. en tn hieu vang Y1 sang trong 5s.
- Sau khi en tn hieu vang Y1 tat, en tn hieu xanh Y2 sang trong 10s.
- Sau khi en tn hieu xanh Y2 tat, en tn hieu o Y0 nhap nhay trong khoang
1-2 giay (sang trong 1s va tat trong 1s). S hoat ong cac tn hieu la lai t bc 1.
5. S nguyn l:
Trang 109
Bi 2.
Trang 110
Ngo vao
Ngo ra
a ch
thiet b
X0
X1
Ten thiet b
S hoat dong
iem bat au
Tren
X2
Gia
X3
Thap
X4
Cam bien
X5
Cam bien
Y0
Y1
Y2
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Y5
3. Mc ch iu khin:
Phn loi sn phm n v tr c kch c tng ng
4. Nhng c tnh iu khin:
- Khi cong tac X24 tren bang ieu khien bang tai di chuyen ve pha trc. Khi
X24 tren bang ieu khien c chuyen sang OFF, cac bang tai ngng hoat ong.
- Khi nut nhan X20 tren bang ieu khien c nhan, lenh cung cap san pham
Y0 cho robot hoat ong.
Lenh cung cap san pham Y0 c chuyen sang OFF khi robot dy chuyen
khoi iem bat au (robot se hoan thanh chu trnh gap san pham).
- Robot se cung cap cac san pham co kch c ln, trung bnh hoac nho.
- San pham ln c dan en bang chuyen pha sau (i qua cam bien X5).
- San pham nho c dan en bang chuyen pha trc (i qua cam bien X4).
Kch c san pham c nhan dang bang cac tn hieu Tren X1, Gia X2, Thap X3 c
dat tren bang chuyen.
5. S nguyn l:
Trang 112
Trang 113
Bi 3.
a ch
Ten thiet b
S hoat dong
Trang 114
Ngo vao
thiet b
X0
X1
X2
Y0
Ngo ra
Y1
Y2
iem bat au
San pham tren ban
S hoat ong cua
robot hoan tat.
Lenh cung cap.
Bang tai chay
thuan.
Lenh gap san
pham.
3. Mc ch iu khin:
Truyn lnh cho robot di chuyn sn phm n v tr mi
4. Nhng c tnh iu khin:
- Ngi van hanh cung cap san pham en bang chuyen va bat sang en ch th
(nguon cung cap cho phep). Neu en ch th luon c bat sang, ngi van hanh cung
cap san pham lien tuc.
- Bang tai luon di chuyen ve pha trctrong khi PLC trang thai RUN.
- Khi nut nhan X20 tren bang ieu khien c nhan, lenh cung cap san pham
Y0 chuyen sang ON va en bao ch th (nguon cung cap cho phep) bat sang, Ngi van
hanh cung cap san pham. Sau khi tha nut nhan X20, en bao ch th tat. Tuy nhien lenh
cung cap san pham Y0 se khong chuyen sang ON_en bao ch th (nguon cung cap cho
phep) khong bat sang neu van con 1 san pham tren ban.
- Khi cam bien san pham tren ban X1 trong robot chuyen sang ON, lenh gap
san pham Y2 c bat len ON. Khi cam bien s hoat ong robot hoan tat X2 chuyen
sang ON (khi san pham a dat tren khay), lenh gap san pham Y2 c chuyen ve
OFF. Lenh gap san pham Y2 c bat len ON ch nkhi nao robot v tr bat au.
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5. S nguyn l:
Trang 116
Bi 4.
iu khin my khoan
Trang 117
a ch
thiet b
X0
Dang
X1
X2
Ngo vao X3
Ngo ra
Ten thiet b
ang khoan
San pham di may
khoan
a khoan ung.
a khoan sai.
S hoat dong
ON trong khi ang khoan.
ON Khi san pham di may khoan.
ON Khi san pham c khoan ung. Khi viec
khoan bat au th ket qua trc o se b xoa.
ON Khi san pham khong c khoan ung.
Khi viec khoan bat au th ket qua trc o se
b xoa.
ON khi phat hien co san pham cuoi bang
chuyen phai.
Khi Y0_ON, mot san pham c cung cap.
Mot tien trnh bat au: khoi kim loai ln.
X5
Cam bien.
Y0
Y1
Y2
Bat au khoan.
3. Mc ch iu khin:
iu khin my khoan v cc thit b khc
4. Nhng c tnh iu khin:
- Khi nut nhan X20 tren bang ieu khien c nhan, lenh cung cap Y0 cho
pheu chuyen sang ON. Khi tha nut nhan X20, lenh cung cap Y0 chuyen sang OFF. Khi
lenh cung cap Y0 c chuyen sang ON, pheu cung cap san pham.
- Khi cong tac X24 tren bang ieu khien c chuyen len ON, bang tai di
chuyen ve pha trc. Khi X24 tren bang ieu khien c chuyen sang OFF, bang tai
ngng.
* ieu khien cac qua cam :
Trang 118
- Khi cam bien co san pham di may khoan X1 at trong may khoan chuyen
sang ON, bang tai ngng.
- Khi bat au khoan Y2 c chuyen sang ON, bat au khoan. Khi cam bien
ang khoan X0 bat On th Y2 c chuyen sang OFF.
- Khi bat au khoan Y2 c chuyen sang ON, cam bien a khoan ung X2
lan a khoan sai X3 eu c bat len ON sau khi may khoan a van hanh mot chu ky
hoan tat (May khoan khong the b dng gia luc van hanh).
- Sau khi cam bien a khoan ung X2 lan a khoan sai X3 c xac nh, san
pham se c mang i va at tren khay ben phai. Khi ten cac san pham b khoan
nhieu lo, cam bien a khoan sai X3 c bat len ON. Trong bai tap nay khong co cach
ieu khien ac biet cho san pham b loi.
5. S nguyn l:
Trang 119
Trang 120
Bi 5.
Ngo vao
a ch
thiet b
X0
X1
X2
Ten thiet b
iem bat au
Hop tren bang tai.
Cam a cung cap.
Cam bien.
Y0
Ngo ra
Y1
Y2
S hoat dong
ON khi Robot v tr xuat phat.
ON khi hop di bo phan cung cap cam.
ON khi cam c phat hien (dung cho viec em).
ON khi phat hien co san pham cuoi bang chuyen
phai.
Khi Y0_ON, 1 san pham c cung cap. Mot tien
trnh bat au: hop ln.
Khi Y1_ON, bang tai dy chuyen ve pha trc.
Khi Y1_ON, cam c cung cap.
3. Mc ch iu khin:
t cc qu cam theo l thuyt vo hp trn bng ti
Trang 121
Trang 122
Trang 123
Bi 6.
iu khin bng ti
Dang
Ngo vao
Ngo ra
Ten thiet b
X10
X11
X12
Y10
Y11
Y12
S hoat dong
ON khi phat hien san pham cuoi bang chuyen
trai.
ON khi phat hien san pham cuoi bang chuyen
phai.
ON khi phat hien san pham.
Khi Y10_ON, san pham c cung cap. Mot
tien trnh bat au.
Khi Y11_ON bang tai dy chuyen ve pha trc.
Khi Y12_ON, bang tai dy chuyen ngc lai.
3. Mc ch iu khin:
Di chuyn bng ti chy thun hay nghch da theo c tnh iu khin
4. Nhng c tnh iu khin:
- Khi nut nhan X20 tren bang ieu khien c nhan, lenh cung cap Y10 cho
pheu chuyen sang ON. Lenh cung cap Y0 chuyen sang OFF, khi tha tay nhan X20. Khi
lenh cung cap Y0 c chuyen sang ON, pheu cung cap san pham.
Trang 124
- Khi nut nhan X21 tren bang ieu khien c nhan, bang tai van hanh theo
th t c mo ta trong bc 3 en bc 6 di ay. Neu tha tay nhan X21, th t
van hanh tiep tuc.
- Bang tai bat au dy chuyen khi ngo ra bang tai chay thuan Y11 c bat len
ON va dng khi cam bien phat hien san pham gii han phai X11 chuyen sang ON.
- Khi ngo ra bang tai chay nghch Y12 c bat len ON, bang tai dy chuyen
ngc lai cho en khi cam bien phat hien san pham gii han trai X10 chuyen sang
ON.
- San pham gii han trai trong 5 giay.
- 5 giay sau, ngo ra bang tai chay thuan Y11 c bat len ON va bang tai dy
chuyen cho en khi cam bien dng X12 chuyen sang ON.
5. S nguyn l:
Trang 125
Trang 126
Vn hnh ca t ng
Ng vo
Ng ra
a ch thit b
X0
X1
X2
Y0
Tn thit b
Gii hn di
Gii hn trn
Cam bien vao cong
Cam bien ra khoi
cong
Ca nang len
Y1
Ca ha xuong
Y2
en bao
Y3
Coi bao
X3
S hot ng
ON khi ca en gii han di
ON khi ca den gii han tren
ON khi i tng n gn ca
ON khi i tng ra khi ca
Khi Y0_ON,ca c nng ln
Khi Y1_ON,ca c h
xung
Khi Y2_ON,n bo bt sng
KhiY3_ON,ci ku ln (n
trn man hnh bt sng).
2. Mc ch iu khin:
iu khin ca m hay ng khi pht hin c i tng
3. Nhng c tnh iu khin:
iu khin t ng:
iu bng tay:
Khi nhn nt [ Ca nng ln] X4 th ca s c di chuyn ln trn.
Khi nhn nt [ Ca h xung ] X5 th ca s c h xung.
Trang 127
4. S nguyn l:
Khi tac ong vao S0 th cuon day Rle RL1 co ien, th no se tac ong vao tiep
iem thng m RL1. T o no se tac ong vao a ch X000 cua PLC .
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng m
RL2 se co ien. T o, a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien, th no se tac ong vao
tiep iem thng m RL3 .T o ,a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng m
RL4 se co ien. T o, a ch X003 cua PLC se nhan c tn hieu.
Khi tac ong vao S4 th cuon day Rle RL5 se co ien, th no se tac ong vao
tiep iem thng m RL5. T o, a ch X004 cua PLC se nhan c tn hieu.
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng m
RL6 se co ien. T o, a ch X005 cua PLC se nhan c tn hieu.
Khi tac ong vao S6 th cuon day Rle RL7 se co ien, th no se tac ong vao
tiep iem thng m RL7. T o, a ch X006 cua PLC se nhan c tn hieu.
Trang 128
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai. T o, cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai. T o, cuon K2 se co ien.
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai. T o, cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai. T o, cuon K4 se co ien.
5. Chng trnh Ladder mu:
Trang 129
Bi 2.
B tr sn khu
a ch thit b
X0
X1
X2
X3
Ng vo
X4
X5
X6
X7
Ng ra
Ten thit b
Ben trong
(man ca trai)
gia
(man ca trai)
Ben ngoai
(man ca trai)
Ben trong
(man ca phai)
gia
(man ca trai)
Ben ngoai
(man ca trai)
Gii han tren cua
san khau
Gii han di cua
san khau
Y0
Lenh m man ca
Y1
Y2
Y3
Y4
Coi bao
S hot ng
ON khi man ca ong hoan
toan.
ON khi man ca v tr gia.
ON khi man ca m hoan
toan
ON khi man ca ong hoan
toan.
ON khi man ca v tr gia .
ON khi man ca m hoan
toan
ON khi san khau en gii han
tren .
ON khi san khau en gii han
di.
Khi Y0_ON man ca m.Khi
Y0_OFF ,man ca dng.
Khi Y1_ON ,man ca
ong.Khi Y1_OFF,man ca
dng.
Khi Y2_ON, san khau di
chuyen len tren. Khi
Y2_OFF, san khau dng.
Khi Y3_ON san khau di
chuyen xuong .Khi Y3_OFF,
san khau dng.
Khi Y4_ON, coi keu len (en
tren man hnh bat sang).
2. Mc ch iu khin:
iu khin vic b tr sn khu ty theo c tnh iu khin
Trang 130
Trang 131
4. S nguyn l:
Khi tac ong vao S0 th cuon day Rle RL1 co ien, th no se tac ong vao tiep
iem thng m RL1. T o no se tac ong vao a ch X000 cua PLC .
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng m
RL2 se co ien. T o, a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien, th no se tac ong vao
tiep iem thng m RL3. T o ,a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng m
RL4 se co ien .T o, a ch X003 cua PLC se nhan c tn hieu.
Trang 132
Khi tac ong vao S4 th cuon day Rle RL5 se co ien, th no se tac ong vao
tiep iem thng m RL5 .T o ,a ch X004 cua PLC se nhan c tn hieu.
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng m
RL6 se co ien. T o, a ch X005 cua PLC se nhan c tn hieu.
Khi tac ong vao S6 th cuon day Rle RL7 se co ien, th no se tac ong vao
tiep iem thng m RL7 .T o ,a ch X006 cua PLC se nhan c tn hieu.
Khi tac ong vao S7 th cuon day Rle RL8 se co ien, th no se tac ong vao
tiep iem thng m RL8. T o ,a ch X007 cua PLC se nhan c tn hieu.
Khi tac ong vao S8 th cuon day Rle RL9 se co ien ,th no se tac ong vao
tiep iem thng m RL9 .T o ,a ch X010 cua PLC se nhan c tn hieu.
Khi tac ong vao S9 th cuon day Rle RL10 se co ien ,th no se tac ong vao
tiep iem thng m RL10. T o, a ch X011 cua PLC se nhan c tn hieu.
Khi tac ong vao S10 th cuon day Rle RL11 se co ien ,th no se tac ong vao
tiep iem thng m RL11. T o, a ch X012 cua PLC se nhan c tn hieu.
Khi tac ong vao S11 th cuon day Rle RL12 se co ien ,th no se tac ong vao
tiep iem thng m RL12. T o, a ch X013 cua PLC se nhan c tn hieu.
Khi tac ong vao S12 th cuon day Rle RL13 se co ien ,th no se tac ong vao
tiep iem thng m RL13. T o, a ch X014 cua PLC se nhan c tn hieu.
Khi tac ong vao S13 th cuon day Rle RL14 se co ien ,th no se tac ong vao
tiep iem thng m RL14 .T o ,a ch X015 cua PLC se nhan c tn hieu.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai. T o, cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai. T o, cuon K2 se co ien.
Trang 133
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai. T o, cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai. T o, uon K4 se co ien.
Khi Y004 co tn hieu th cuon day cua Rle R5 se co ien nen tiep iem thng
m cua R5 se ong lai.T o ,cuon K5 se co ien.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai .T o ,cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai .T o,cuon K2 se co ien.
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai .T o ,cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai.T o ,cuon K4 se co ien.
5. Chng trnh Ladder mu:
Trang 134
Bi 3.
a ch thiet b
X0
Ten thiet b
iem bat au
X1
Tren
X2
Gia
X3
Di
Trang 135
S hoat ong
ON khi robot v tr bat au
ON khi san pham c phat
hien
ON khi san pham c phat
hien
ON khi san pham c phat
hien
Ngo vao
X4
Cam bien
X5
Cam bien
X6
Cam bien
X7
Cam bien
X10
X11
X12
Y0
Y1
Ngo ra
Y2
Y3
Y4
Y5
Bang tai di
chuyen ve pha
trc
Bang tai di
chuyen ve pha
trc
Bang tai di
chuyen ve pha
trc
Bang tai di
chuyen ve pha
trc
C cau ay
Trang 136
Y6
C cau ay
Y7
C cau ay
2. Mc ch iu khin:
Phn phi cc sn phm l thuyt theo kch c
3. Nhng c tnh iu khin:
Khi nhan nut X14 tren bng iu khin, lenh cung cap Y0 cho robot chuyen len
ON.
Lenh cung cap Y0 chuyen sang OFF khi robot di chuyen san pham hoan tat va
quay tr ve iem ban au.
Khi cong tac X14 tren bng iu khin chuyen sang ON, cac bang tai di chuyen
ve pha trc. Khi cong tac X14 chuyen sang OFF, cac bang tai dng.
San pham ln, trung bnh, nho tren cac bang tai c phan loai bang cac cam
bien ngo vao Tren X1, Gia X2, Di X3 va sau o c a en cac khay ng san.
Khi cam bien phat hien san pham trc c cau ay X10, X11, X12 chuyen sang
ON th cac bang tai dng va san pham c ay len khay nh cac c cau ay: Y5, Y6,
Y7.
Khi so lng san pham trong cac khay la:san pham ln:3 ; san pham trung
bnh:2 ; san pham nho:2 th cac c cau ay se bo qua cac san pham tha. Cac san
pham nay se ri xuong cuoi bang ta ben phai.
Trang 137
4. S nguyn l:
Khi tac ong vao S0 th cuon day Rle RL1 co ien ,th no se tac ong vao tiep
iem thng m RL1 .T o no se tac ong vao a ch X000 cua PLC .
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng m
RL2 se co ien .T o ,a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien ,th no se tac ong vao
tiep iem thng m RL3 .T o ,a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng m
RL4 se co ien .T o ,a ch X003 cua PLC se nhan c tn hieu.
Trang 138
Khi tac ong vao S4 th cuon day Rle RL5 se co ien ,th no se tac ong vao
tiep iem thng m RL5 .T o ,a ch X004 cua PLC se nhan c tn hieu.
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng m
RL6 se co ien .T o ,a ch X005 cua PLC se nhan c tn hieu.
Khi tac ong vao S6 th cuon day Rle RL7 se co ien ,th no se tac ong vao
tiep iem thng m RL7 .T o ,a ch X006 cua PLC se nhan c tn hieu.
Khi tac ong vao S7 th cuon day Rle RL8 se co ien ,th no se tac ong vao
tiep iem thng m RL8 .T o ,a ch X007 cua PLC se nhan c tn hieu.
Khi tac ong vao S8 th cuon day Rle RL9 se co ien ,th no se tac ong vao
tiep iem thng m RL9 .T o ,a ch X010 cua PLC se nhan c tn hieu.
Khi tac ong vao S9 th cuon day Rle RL10 se co ien ,th no se tac ong vao
tiep iem thng m RL10 .T o ,a ch X011 cua PLC se nhan c tn hieu.
Khi tac ong vao S10 th cuon day Rle RL11 se co ien ,th no se tac ong vao
tiep iem thng m RL11 .T o ,a ch X012 cua PLC se nhan c tn hieu.
Khi tac ong vao S11 th cuon day Rle RL12 se co ien ,th no se tac ong vao
tiep iem thng m RL12 .T o ,a ch X013 cua PLC se nhan c tn hieu.
Khi tac ong vao S12 th cuon day Rle RL13 se co ien ,th no se tac ong vao
tiep iem thng m RL13 .T o ,a ch X014 cua PLC se nhan c tn hieu.
Khi tac ong vao S13 th cuon day Rle RL14 se co ien ,th no se tac ong vao
tiep iem thng m RL14 .T o ,a ch X015 cua PLC se nhan c tn hieu.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai .T o ,cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai .T o ,cuon K2 se co ien.
Trang 139
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai .T o ,cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai. T o, cuon K4 se co ien.
Khi Y004 co tn hieu th cuon day cua Rle R5 se co ien nen tiep iem thng
m cua R5 se ong lai. T o, cuon K5 se co ien.
Khi Y005 co tn hieu th cuon day cua Rle R6 se co ien nen tiep iem thng
m cua R6 se ong lai. T o, cuon K6 se co ien.
Khi Y006 co tn hieu th cuon day cua Rle R7 se co ien nen tiep iem thng
m cua R7 se ong lai. T o, cuon K7 se co ien.
5. Chng trnh Ladder mu:
Trang 140
Trang 141
Bi 4.
a ch thiet b
X0
X1
Ten thiet b
ang khoan
San pham di
may khoan
X2
a khoan ung
X3
a khoan sai
X4
Ngo vao
X5
X6
Y0
Y1
Ngo ra
Y2
Y3
Cam bien
Cam bien
Cam bien phat
hien san pham
Lenh cung cap
Bang taichay ve
pha trc
Bat au khoan
Bang tai chay ve
pha trc
Y5
C cau ay
2. Mc ch iu khin:
Trang 142
S hoat ong
ON trong khi ang khoan
ON khi san pham di may
khoan
ON khi san pham c khoan
ung.Khi viec khoan bat au
th ket qua trc o b xoa.
ON khi san pham khong c
khoan ung.Khi viec khoan
bat au th ket qua trc o b
xoa.
ON khi phat hien co san pham
cuoi bang chuyen trai
ON khi phat hien co san pham
cuoi bang chuyen phai
ON khi phat hien san pham
trc c cau ay.
Khi Y0_ON ,1 san pham c
cung cap:khoi kim loai ln
Khi Y1_ON bang tai di
chuyen ve pha trc
Khi Y2_ON bat au khoan
Khi Y3_ON bang tai di
chuyen ve pha trc
Duoi ra khi Y5_ON va thu lai
khi Y5_OFF .C cau ay
khong the b dng gia hanh
trnh.
Phan biet cac san pham b loi va san pham tot bang tn hieu cua chung va phan
phoi chung sao cho phu hp.
3. Nhng c tnh iu khin:
ieu khien chung:
Khi nut nhan X7 c nhan tren bng iu khin, Lenh cung cap Y0 cho pheu
chuyen sang ON. Khi tha nut nhan X7, Lenh cung cap Y0 chuyen sang OFF. Khi Lenh
cung cap Y0 chuyen sang ON th pheu cung cap san pham.
Khi cong tac X10 c bat sang ON th bang tai di chuyen ve pha trc. Khi
cong tac nay bat sang OFF th bang tai dng.
ieu khien may khoan:
Khi cam bien cosan pham di maykhoan X1 chuyen sang ON th bang tai
dng.
Khi bat au khoan Y2 c chuyen sang ON, bat au khoan. Khi cam bien
ang khoan X0 bat sang ON th Y2 chuyen sang OFF.
Khi bat au khoan Y2 _ON th cam bien a khoan ung X2 va khoan sai X3
eu c bat sang ON sau khi may khoan a hoan tat mot chu k .
Khi co san pham loi, th cam bien phat hien san pham X10 trong c cau ay
se bat sang ON. Khi o bang tai se dng va c cau ay Y5 se chuyen sang ON, san
pham se b ay xuong khay ng san pham b loi.
Neu la san pham tot th c di chuyen en khay OK c at cuoi bang
chuyen phai.
4. S nguyn l:
Trang 143
Khi tac ong vao S0 th cuon day Rle RL1 co ien ,th no se tac ong vao tiep
iem thng m RL1 .T o no se tac ong vao a ch X000 cua PLC .
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng m
RL2 se co ien .T o ,a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien ,th no se tac ong vao
tiep iem thng m RL3 .T o ,a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng m
RL4 se co ien .T o ,a ch X003 cua PLC se nhan c tn hieu.
Khi tac ong vao S4 th cuon day Rle RL5 se co ien ,th no se tac ong vao
tiep iem thng m RL5 .T o ,a ch X004 cua PLC se nhan c tn hieu.
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng m
RL6 se co ien .T o ,a ch X005 cua PLC se nhan c tn hieu.
Trang 144
Khi tac ong vao S6 th cuon day Rle RL7 se co ien ,th no se tac ong vao
tiep iem thng m RL7 .T o ,a ch X006 cua PLC se nhan c tn hieu.
Khi tac ong vao S7 th cuon day Rle RL8 se co ien ,th no se tac ong vao
tiep iem thng m RL8 .T o ,a ch X007 cua PLC se nhan c tn hieu.
Khi tac ong vao S8 th cuon day Rle RL9 se co ien ,th no se tac ong vao
tiep iem thng m RL9 .T o ,a ch X010 cua PLC se nhan c tn hieu.
Khi tac ong vao S9 th cuon day Rle RL10 se co ien ,th no se tac ong vao
tiep iem thng m RL10 .T o ,a ch X011 cua PLC se nhan c tn hieu.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai .T o ,cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai .T o ,cuon K2 se co ien.
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai .T o ,cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai.T o ,cuon K4 se co ien.
Khi Y004 co tn hieu th cuon day cua Rle R5 se co ien nen tiep iem thng
m cua R5 se ong lai.T o ,cuon K5 se co ien.
5. Chng trnh Ladder mu:
Trang 145
Bi 5.
a ch thiet b
Ten thiet b
X0
Tren
X1
Gia
X2
Di
Trang 146
S hoat ong
ON Khi san pham c
phat hien
ON Khi san pham c
phat hien
ON Khi san pham c
phat hien
X3
X4
iem bat au
X5
X6
X7
Cam bien
X10
Cam bien
X11
Cam bien
X12
Cam bien
Y0
Ngo vao
Ngo ra
Y1
Y2
Y3
C cau ay
Y4
Trang 147
Y5
Y6
2. Mc ch iu khin:
Phat hien kch c moi san pham va phan phoi chung sao cho phu hp.
3. Nhng c tnh iu khin:
Khi nut nhan X13 c nhan tren bng iu khin, Lenh cung cap Y0 cho pheu
chuyen sang ON th pheu se cung cap san pham. Khi tha nut nhan X13, lenh cung cap
Y0 chuyen sang OFF .
Khi cong tac X14 c bat sang ON, cac bang tai di chuyen ve pha trc
(Y1_ON; Y2_ON). Khi cong tac X14 bat sang OFF th cac bang tai dng.
San pham ln, trung bnh, nho tren cac bang tai c phan loai bang cac cam
bien ngo vao: Tren X0, Gia X1, Di X2 va sau o c a den cac khia ng san.
Khi san pham ln va nho c phat hien bi cam bien X0, X2 va cam bien
trc c cau ay X3 chuyen sang ON th bang tai dng. Khi o san pham c phan
phoi neu la:
San pham ln :c ay en bang chuyen thap hn va c mang en
khay ben phai.
San pham nho: c ay en bang chuyen thap hn va c mang en
khay ben trai.
Khi la san pham trung bnh th c mang den khay ng bi robot.
Trang 148
Khi cam bien phat hien san pham tren ban X5 trong robot chuyen sang ON th
lenh gap san pham Y4 bat len ON. Khi cam bien hoat ong robot hoan tat X6 chuyen
sang ON, lenh gap Y4 chuyen ve OFF.
Khi cong tac X15 c bat sang ON th mot san pham mi c cung cap t
ong tai thi iem sau:
4. S nguyn l:
Khi tac ong vao S0 th cuon day Rle RL1 co ien ,th no se tac ong vao tiep
iem thng m RL1. T o no se tac ong vao a ch X000 cua PLC .
Trang 149
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng m
RL2 se co ien. T o, a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien ,th no se tac ong vao
tiep iem thng m RL3. T o, a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng
m RL4 se co ien. T o, a ch X003 cua PLC se nhan c tn hieu.
Khi tac ong vao S4 th cuon day Rle RL5 se co ien ,th no se tac ong vao
tiep iem thng m RL5. T o, a ch X004 cua PLC se nhan c tn hieu.
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng m
RL6 se co ien. T o, a ch X005 cua PLC se nhan c tn hieu.
Khi tac ong vao S6 th cuon day Rle RL7 se co ien ,th no se tac ong vao
tiep iem thng m RL7. T o, a ch X006 cua PLC se nhan c tn hieu.
Khi tac ong vao S7 th cuon day Rle RL8 se co ien ,th no se tac ong vao
tiep iem thng m RL8. T o, a ch X007 cua PLC se nhan c tn hieu.
Khi tac ong vao S8 th cuon day Rle RL9 se co ien ,th no se tac ong vao
tiep iem thng m RL9. T o, a ch X010 cua PLC se nhan c tn hieu.
Khi tac ong vao S9 th cuon day Rle RL10 se co ien ,th no se tac ong vao
tiep iem thng m RL10. T o, a ch X011 cua PLC se nhan c tn hieu.
Khi tac ong vao S10 th cuon day Rle RL11 se co ien ,th no se tac ong
vao tiep iem thng m RL11. T o, a ch X012 cua PLC se nhan c tn hieu.
Khi tac ong vao S11 th cuon day Rle RL12 se co ien ,th no se tac ong
vao tiep iem thng m RL12. T o, a ch X013 cua PLC se nhan c tn hieu.
Khi tac ong vao S12 th cuon day Rle RL13 se co ien ,th no se tac ong
vao tiep iem thng m RL13. T o, a ch X014 cua PLC se nhan c tn hieu.
Trang 150
Khi tac ong vao S13 th cuon day Rle RL14 se co ien ,th no se tac ong
vao tiep iem thng m RL14. T o, a ch X015 cua PLC se nhan c tn hieu.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai. T o, cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai. T o, cuon K2 se co ien.
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai. T o, cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai. T o, cuon K4 se co ien.
Khi Y004 co tn hieu th cuon day cua Rle R5 se co ien nen tiep iem
thng m cua R5 se ong lai. T o, cuon K5 se co ien.
Khi Y005 co tn hieu th cuon day cua Rle R6 se co ien nen tiep iem
thng m cua R6 se ong lai. T o, cuon K6 se co ien.
Khi Y006 co tn hieu th cuon day cua Rle R7 se co ien nen tiep iem thng
m cua R7 se ong lai. T o, cuon K7 se co ien.
5. Chng trnh Ladder mu:
Trang 151
Trang 152
Bi 6.
iu khin c cu nng
a ch thit b
X0
Trn
X1
Gia
X2
Di
Sn phm trn
c cu nng
nng
X3
X4
X5
X6
Ng vo
S hot ng
Tn thit b
X10
X11
X12
X13
X14
X15
hn
Cm bin
Cm bin
Cm bin
Cm bin
Cm bin
Cm bin
Trang 153
Lnh cung cp
Y0
Y1
Y2
Y3
Ng ra
Y4
Y5
Y6
Y7
2. Mc ch iu khin:
S dng c cu nng a cc sn phm n 3 v tr khc nhau.
Khi cam bien X3 trong Cow cau nang chuyen sang ON, san pham c
mang en 1 trong cac bang tai sau tuy theo kch c cua no:
-
Trang 154
Lenh cho c cau nang len Y2 va Lenh cho c cau ha xuong Y3 c ieu
khien tuy theo v tr cua c cau nang c phat hien bi cac cam bien sau:
-
Tren: X6
Gia: X5
Thap: X4
Khi 1 san pham c t c cau nang en bang tai, lenh cho c cau quay
Y4 bat len ON.
Sau khi san pham c chuyen qua, c cau nang quay ve v tr ban au
va ch.
3. Nhng c tnh iu khin:
a> ieu khien chung:
Khi nut nhan X7 c nhan tren bng iu khin, Lenh cung capY0 cho pheu
chuyen sangON. Khi tha nut nhan PB1-X20, Lenh cung cap Y0 chuyen sang OFF. Khi
Lenh cung cap Y0 c chuyen sang ON, pheu cung cap san pham .
Khi cong tac X8 c bat sang ON tren bang ieu khien, cac bang tai di chuyen
ve pha trc. Khi cong tac X8 bat sang OFF, cac bang tai ngng.
Sau khi cac cam bien X10, X12, X14 ben trai cua bang tai phat hien co san
pham, bang tai tng ng bat len ON va a cac san pham en khay cuoi bang
chuyen phai. Bang tai ngng trong 3s sau khi san pham qua cac cam bien X11, X13,
X15 ben phai bang tai.
San pham ln, trung bnh, nho tren cac bang tai c phan loai bang cac cam
bien ngo vao Tren X0, Gia X1, Di X2.
b> Nguyen l lam viec:
Trang 155
Khi cong tac X8 tren bang ieu khien c bat sang ON , cac bang tai di
chuyen ve pha trc (Y1, Y5, Y6, Y7 chuyen sang ON).
Sau khi nhan cong tac X7. Lenh cung cap san pham chuyen sang ON ( San
San pham nho: San pham nho qua cam bien di X20 kch Rle M4
chuyen sang ON.Khi san pham en c cau nang ,X3 chuyen sang ON lenh cho c cau
nang len (Y2 ON). ong thi tai v tr nang thap X4 ket hp M4 va X3 lenh cho c cau
quay Y4 chuyen san pham en bang tai thap va RLe M0 chuyen sang ON lenh cho
c cau nang Y2 dng.
San pham trung bnh : San pham trung bnh qua cam bien di X2,gia
X1 trang thai ON, lam RLe M5 chuyen sang ON. Khi san pham en c cau nangX3
ON lenh cho c cau nang Y2 ON nang san pham len. Khi san pham en v tr nang
gia X5, ket hp vi X3 va RLe M5 lenh cho c cau quay Y7 ON, san pham c
a ti bang tai gia va RLe M0 ieu khien c cau nang Y2 OFF.
San pham ln: San pham ln qua cam bien tren X0, gia X1, di X2
kch RLe M6 hoat ong Khi san pham c a en c cau nang X3, lenh cho c cau
nang Y7 a san pham len .Tai v tr nay , san pham c a den v tr nang cao hn
X6,dong thi ket hp vi X3, va RLe M6 lenh cho Y4 chuyen sang ON. San pham
c a ti bang tai tren va RLe M0 ieu khien c cau Y2 dng.
Khi cac cam bien X10, X12, X14 tac dung canh xung xuong, phat hien co
san pham i qua lenh cho Y3 chuyen sang ON, ha c cau xuong en v tr thap hn X4
ON, kch RLe M2 chuyen sang ON , lenh cho c cau ha xuong Y3 va dng lai.
Trang 156
Khi san pham qua cac cam bien X11, X13, X14 kch RLe M3 va bo
4. S nguyn l:
Khi tac ong vao S0 th cuon day Rle RL1 co ien ,th no se tac ong vao tiep
iem thng m RL1 .T o no se tac ong vao a ch X000 cua PLC .
Trang 157
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng m
RL2 se co ien. T o, a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien ,th no se tac ong vao tiep
iem thng m RL3. T o, a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng m
RL4 se co ien. T o, a ch X003 cua PLC se nhan c tn hieu.
Khi tac ong vao S4 th cuon day Rle RL5 se co ien, th no se tac ong vao tiep
iem thng m RL5. T o, a ch X004 cua PLC se nhan c tn hieu.
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng m
RL6 se co ien. T o, a ch X005 cua PLC se nhan c tn hieu.
Khi tac ong vao S6 th cuon day Rle RL7 se co ien, th no se tac ong vao tiep
iem thng m RL7. T o, a ch X006 cua PLC se nhan c tn hieu.
Khi tac ong vao S7 th cuon day Rle RL8 se co ien, th no se tac ong vao tiep
iem thng m RL8 . T o, a ch X007 cua PLC se nhan c tn hieu.
Khi tac ong vao S8 th cuon day Rle RL9 se co ien, th no se tac ong vao tiep
iem thng m RL9. T o, a ch X010 cua PLC se nhan c tn hieu.
Khi tac ong vao S9 th cuon day Rle RL10 se co ien, th no se tac ong vao tiep
iem thng m RL10. T o, a ch X011 cua PLC se nhan c tn hieu.
Khi tac ong vao S10 th cuon day Rle RL11 se co ien, th no se tac ong vao
tiep iem thng m RL11. T o, a ch X012 cua PLC se nhan c tn hieu.
Khi tac ong vao S11 th cuon day Rle RL12 se co ien ,th no se tac ong vao
tiep iem thng m RL12 .T o ,a ch X013 cua PLC se nhan c tn hieu.
Khi tac ong vao S12 th cuon day Rle RL13 se co ien ,th no se tac ong vao
tiep iem thng m RL13 .T o ,a ch X014 cua PLC se nhan c tn hieu.
Trang 158
Khi tac ong vao S13 th cuon day Rle RL14 se co ien ,th no se tac ong vao
tiep iem thng m RL14 .T o ,a ch X015 cua PLC se nhan c tn hieu.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem thng
m cua R1 se ong lai. T o, cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem thng
m cua R2 se ong lai . T o, cuon K2 se co ien.
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem thng
m cua R3 se ong lai . T o, cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem thng
m cua R4 se ong lai. T o, cuon K4 se co ien.
Khi Y004 co tn hieu th cuon day cua Rle R5 se co ien nen tiep iem thng
m cua R5 se ong lai. T o, cuon K5 se co ien.
Khi Y005 co tn hieu th cuon day cua Rle R6 se co ien nen tiep iem thng
m cua R6 se ong lai. T o, cuon K6 se co ien.
Khi Y006 co tn hieu th cuon day cua Rle R7 se co ien nen tiep iem thng
m cua R7 se ong lai. T o, cuon K7 se co ien.
Khi Y007 co tn hieu th cuon day cua Rle R8 se co ien nen tiep iem thng
m cua R8 se ong lai. T o, cuon K8 se co ien.
Trang 159
Trang 160
Bi 7.
a ch
thiet b
X1
X2
X3
X4
Cam bien
X5
Cam bien
X6
X10
X11
X12
Y0
Y1
Y2
Y3
Ngo ra
S hoat ong
V tr bat au
(nguon cung cap)
Tren
Gia
Di
X0
Ngo vao
Ten thiet b
Y4
Y5
Y6
C cau ay
Y7
2. Mc ch iu khin:
Trang 161
San phan ln : Khi can phan loai Y3 cua bang tai nhanh re bat len ON,
san pham ln c dan ti bang tai pha sau va sau o ri xuong cuoi bang tai ben
phai.
San pham trung bnh : Khi can phan loai Y3 cua banh tai nhanh re
chuyen xuong OFF, san pham trung bnh c dan ti bang tai pha trc va sau o
duy chuyen len khay bi robot
San pham nho : Khi can phan loai Y3 cua bang tai nhanh re bat len ON,
San pham nho c dan ti bang tai pha sau. Khi cam bien phat hien san pham X6
trong bang tai nhanh re chuyen sang ON, bang tai ngng va c duy chuyen len
khay.
3. Nhng c tnh iu khin:
a) ieu khien chung :
Khi nut nhan X13 c nhan tren bang ieu khien , Lenh cung cap Y0 cho pheu
chuyen sang ON. Khi tha nut nhan X13 Lenh cung cap Y0 chuyen sang OFF. Khi lenh
cung cap Y0 chuyen sang ON, pheu cung cap san pham.
Khi cong tac X14 c bat sang ON tren bang ieu khien, cac bang tai di
chuyen ve pha trc . Khi cong tac X14 bat sang OFF cac bang tai ngng .
San pham ln , trung bnh , nho tren cac bang tai c phan loai bang cac cam
bien ngo vao Tren X1 , Gia X2, Di X3 va c mang den cac khay nh san .
Khi cam bien san pham tren ban X11 trong robot chuyen sang ON , lenh gap
san pham Y7 bat len ON. Khi cam bien hoat ong robot haon tac X12 chuyen sang ON
( khi san pham c at tren khay), lenh gap san pham chuyen sang OFF,
Trang 162
Khi cong tac X15 c bat sang ON tren ban van hanh, Mot san pham mi se
c cung cap t ong tai thi iem sau:
-
Khi san pham nho c at vao khay haoc khi san pham ln ri t cuoi bang tai
ben phai.
Cac en nhay c bat nh sau:
-
en o :
Khi san pham nho qua cam bien di (X3 ON) tac dung vao Rle M2.
Rle M2 bat sang ON lam cho can phan loai di chuyen ra pha trc (Y3 ON). San
pham nho c dan en bang tai pha sau, Khi gap cam bien phat hien co san pham
trc c cau ay, X6_ON ket hp vi Rle M2_ON lam c cau ay Y6 chuyen sang
trang tha ON , ong thi kch Rle phu M3 hoat ong va en vang Y11 bat ON. Tiep
diem rle M3 co tac dung khoa ngng hoat ong cac bang tai (Y1,Y2,Y4, Y5, Y11).
Khi c cau Y6 ay san pham xuong khay ng th cam ng X6 chuyen sang OFF, cac
hoat ong tr lai ban au .
Trang 163
San pham ln qua cam bien tren , gia, di (X1, X2, X3 bat ON ), tac
dung Rle M0 bat ON , M0 tac dung lam can phan loai Y3_ON duy chuyen ra pha
trc . San pham ln c dan ti bang tai pha sau. Khi gap cam bien phat hien san
pham X6_ON , nhng tai ay khong co tn hieu phan loai san pham nen c cau ay
Y6_OFF khong hoat ong . San pham ln c bang tai duy chuyen tiep va ri xuong
cuoi bang tai ben phai .
San pham trung bnh qua cam bien di , gia (X3, X4_ON) tac dung
vao Rle M1(M1_ON ) . Cac tiep 9iem Rle M1 Co tac dung Reset cac ngo vao cam
bien phan loai san pham ln nho ( M0, M2 _ OFF), lam cho can phan loai re nhanh
chuyen ra pha sau (Y3_OFF) . San pham trung bnh c dan ti bang tai pha trc .
Khi cam bien phat hien san pham tren ban (X11_ON) lenh cho c cau gap san pham
len , Khay ng hoat ong (Y7_ON) , ong thi kch Rle M6_ON lam bang tai ngng
hoat ong . Khi hoat ong cua cac robot hoan tat X6_ON tac dung vao Rle M4_ON
lam xoa lenh gap san pham (Y7_OFF) . Cac hoat ong tr lai bnh thng .
Bat cong tac SW-2S , san pham se c cap t ong tr lai khi ket thuc
4. S nguyn l:
Trang 164
Khi tac ong vao S0 th cuon day Rle RL1 co ien ,th no se tac ong vao
tiep iem thng m RL1. T o no se tac ong vao a ch X000 cua PLC .
Khi tac ong vao S1 th cuon day Rle RL2 se co ien nen tiep iem thng
m RL2 se co ien. T o ,a ch X001 cua PLC se nhan c tn hieu.
Khi tac ong vao S2 th cuon day Rle RL3 se co ien ,th no se tac ong vao
tiep iem thng m RL3. T o ,a ch X002 cua PLC se nhan c tn hieu.
Khi tac ong vao S3 th cuon day Rle RL4 se co ien nen tiep iem thng
m RL4 se co ien. T o ,a ch X003 cua PLC se nhan c tn hieu.
Khi tac ong vao S4 th cuon day Rle RL5 se co ien ,th no se tac ong vao
tiep iem thng m RL5. T o ,a ch X004 cua PLC se nhan c tn hieu.
Trang 165
Khi tac ong vao S5 th cuon day Rle RL6 se co ien nen tiep iem thng
m RL6 se co ien. T o ,a ch X005 cua PLC se nhan c tn hieu.
Khi tac ong vao S6 th cuon day Rle RL7 se co ien ,th no se tac ong vao
tiep iem thng m RL7. T o ,a ch X006 cua PLC se nhan c tn hieu.
Khi tac ong vao S7 th cuon day Rle RL8 se co ien ,th no se tac ong vao
tiep iem thng m RL8. T o ,a ch X007 cua PLC se nhan c tn hieu.
Khi tac ong vao S8 th cuon day Rle RL9 se co ien ,th no se tac ong vao
tiep iem thng m RL9. T o ,a ch X010 cua PLC se nhan c tn hieu.
Khi tac ong vao S9 th cuon day Rle RL10 se co ien ,th no se tac ong
vao tiep iem thng m RL10 . T o ,a ch X011 cua PLC se nhan c tn hieu.
Khi tac ong vao S10 th cuon day Rle RL11 se co ien ,th no se tac ong
vao tiep iem thng m RL11. T o ,a ch X012 cua PLC se nhan c tn hieu.
Khi tac ong vao S11 th cuon day Rle RL12 se co ien ,th no se tac ong
vao tiep iem thng m RL12. T o ,a ch X013 cua PLC se nhan c tn hieu.
Khi tac ong vao S12 th cuon day Rle RL13 se co ien ,th no se tac ong
vao tiep iem thng m RL13. T o ,a ch X014 cua PLC se nhan c tn hieu.
Khi Y000 co tn hieu th cuon day cua Rle R1 se co ien nen tiep iem
thng m cua R1 se ong lai. T o ,cuon K1 se co ien.
Khi Y001 co tn hieu th cuon day cua Rle R2 se co ien nen tiep iem
thng m cua R2 se ong lai. T o ,cuon K2 se co ien.
Khi Y002 co tn hieu th cuon day cua Rle R3 se co ien nen tiep iem
thng m cua R3 se ong lai. T o ,cuon K3 se co ien.
Khi Y003 co tn hieu th cuon day cua Rle R4 se co ien nen tiep iem
thng m cua R4 se ong lai. T o ,cuon K4 se co ien.
Trang 166
Khi Y004 co tn hieu th cuon day cua Rle R5 se co ien nen tiep iem
thng m cua R5 se ong lai.T o ,cuon K5 se co ien.
Khi Y005 co tn hieu th cuon day cua Rle R6 se co ien nen tiep iem
thng m cua R6 se ong lai. T o ,cuon K6 se co ien.
Khi Y006 co tn hieu th cuon day cua Rle R7 se co ien nen tiep iem
thng m cua R7 se ong lai. T o ,cuon K7 se co ien.
Khi Y007 co tn hieu th cuon day cua Rle R8 se co ien nen tiep iem
thng m cua R8 se ong lai. T o ,cuon K8 se co ien.
Khi Y010 co tn hieu th cuon day cua Rle R9 se co ien nen tiep iem
thng m cua R9 se ong lai. T o ,cuon K9 se co ien.
Khi Y011 co tn hieu th cuon day cua Rle R10 se co ien nen tiep iem
thng m cua R10 se ong lai. T o ,cuon K10 se co ien.
Trang 167
Trang 168
IV. Cc bi tp m rng:
Bi 1.
a ch thit b
X0
Cm bin
X1
Cm bin mu sc
X2
Cm bin mu sc
X3
Nt nhn START
Ng vo
Y0
Ng ra
S hot ng
Tn thit b
Bng ti chy v
trc
Y1
Piston vng
Piston y khi Y1 ON
Y2
Piston xanh
Piston y khi Y2 ON
Y3
Lnh cung cp
ON sn phm c cung
cp
2. Mc ch iu khin:
a sn phm c cng mu sc n cng mt v tr
3. Nhng c tnh iu khin:
Khi nhn nt START th bng ti Y0 chy v trc, sau 3s lnh cung cp Y3
chuyn sang ON, mm cp phi hot ng, sn phm c cung cp.
Cm bin X0 nm u bng ti m tng sn phm c cung cp. Khi X0
m c 20 sn phm th mm cp phi dng, tc Y3 chuyn sang OFF v bng ti
dng, kt thc mt qu trnh. Mun thc hin qu trnh mi th nhn nt START.
Khi cm bin mu vng X1 pht hin sn phm mu vng th sau 3s piston vng
Y1 chuyn sang ON, y sn phm mu vng vo khay ng.
Trang 169
Khi cm bin mu xanh X2 pht hin sn phm mu xanh th sau 5s piston xanh
Y2 chuyn sang ON, y sn phm mu xanh vo khay ng.
Sn phm mu khc s i thng v n cui bng ti ri vo khay ng.
4. S nguyn l:
Trang 170
Trang 171
Bi 2.
Trang 172
CHNG 4:
PH LC
I. ng dng PLC trong iu khin cng nghip:
PLC ngoai kha nang ieu khien thiet b rat linh hoat con c s dung trong
cac ng dung cao cap. Do o chng nay liet ke mot so ng dungcua PLC trong lnh
vc san xuat cong nghiep. Lam noi bac kha nang cua PLC ve ieu khien logic, ieu
khien trnh t, ieu khien tac vu chuyen dung va truyen thong bao gom:
ng dung PLC trong lnh vc ieu khien robot
ng dung PLC trong he thong san xuat linh hoat
ng dung PLC trong ieu khien qua trnh
ng dung PLC trong mang thu nhan d lieu
ng dung ieu khien trnh t may phan loai
ng dung PLC trong ieu khien giam sat
Trong cac ng dung mc ieu khien mot thiet b thong thng, cac em ch nhac
lai mot so ac iem khi lap trnh. Trong trng hp ng dung bo ieu khien lap trnh
tam mc cao hn , ben canh nhng ac iem can lu yve phan lap trnh, noi dung cua
chng con lu y gii thieu cac phan cng co lien quan e thc hien cac tac vu.
1.
khien robot, bo ieu khien giam sat toan bo he thong san xuat co nhieu robot
Bo ieu khien robot thng dung may vi tnh. Trong thc te, may vi tnh la s la
chon hp l oi vi viec ieu khien theo quy ao lien tuc va lu tr d lieu ve ng i
hoac oi vi nhng chng trnh ieu khien can ngon ng lap trnh cap cao va bo nh
Trang 173
ln e x l d lieu cho nhng chng trnh ieu khien phc tap. Thong thng, may vi
tnh 16 bit la u ve toc o x l e ieu khien c cau tac ong trong cong nghiep
c thiet ke co nhieu ngo ra/vao, PLC thc hien nhng logic n gian tren ngo
vao va kch hoat cac ngo ra tng ng. mot so ln trng hp, hoat ong o cho
phep s dung PLC loai nho ieu khien chuyen ong cua robot theo mot trnh t t
iem nay en iem khac (point to point) va thc hien cac hoat ong khoa lan gia
robot vi cam bien rat n gian .
Trong loai ng dung nay may PLC thay the cho nhng r-le va cong tac dang
ien c, thng dung e ieu khien hoat ong cua c cau tac ong theo tnh hieu t
cac cong tac hanh trnh da ve trong qua trnh hoat ong trnh t. Hn na PLC co the
thc hien chng trnh trnh t len en hang tram bc va khi can thiet co the c
thay oi nhanh chong e robot hoat ong theo mot trnh t khac. Cong tac logic trong
chng trnh ladder c ong m thong qua cong tac hanh trnh noi vi ngo vao tng
ng va r-le vat ly c kch trc tiep t PLC thong qua ngo ra (hnh 4.1)
Robot thng dung e gap va at san pham (phoi hoac ban thanh pham) t
may nay en may khac trong san xuat tng chiec ; v du: robot gap phoi t bang taiva
at vao ban gia cong cua may CNC. ay la cach n gian e lien ket tat ca cac may
thanh phan trong he thong san xuat, cho phep mot may truyen tn hieu en may khac
e thc hien s ong bo hoat ong cua toan he thong
Trang 174
Trang 175
Cam
Cam bien
pit-
phat hien
tong nho
pit-tong ln
Hnh 4.2:S la chon chng trnh ieu khien trong PLC
2.
nhieu may hoat ong theo chng trnh c ket hp lai thanh cum san xuat co kha
nang san xuat nhieu chung loai san pham di s ieu khien hoan toan t ong.Mot
cum san xuat tieu bieu co the gom :
May tien CNC va may phay CNC co c cau thay dao
Hai robot;
He thong bang tai;
May vi tnh master va PLC
Trang 176
Trong hnh 4.3 chng trnh ieu khien cho may CNC, robot va c cau khac c
tai xuong t may tnh master. Khi co tn hieu bao co s thay oi san pham. PLC c
s dung e tao s ong bo gia tat ca cac may trong he thong. Nh vay,FMS co tac
dung cai thien ang ke phan chuan b va lap ke hoach san xuat trong nha may. Hn
na, PLC loai ln iei khien vao/ra xa(remote I/O) thng c dung e giam sat va
ieu khien mot nhom gom nhieu cum san xuat theo cau truc ieu khien phan cap.
ng dung trong t ong hoa nha may san xuat khung xe
Nha may gom nhieu cong oan t khau cung cap nguyen lieu cho en thanh
pham,van chuyen ban thanh phan qua t cong oan ,quan sat trc tiep tren tng cong
oan ke ca giam sat chat lng c thc hien t ong.
He thong ieu khien phan cap c s dung trong trng hp nay va c bieu
dien theo cau truc hnh thap nh sau
Trang 177
1
Plant
2
Centers
3
Cells
4
Stations
5
Machinery
Cap 1: cap nha may s dung may tnh ln (nainframe comfuter), x ly d lieu
trong nha may nhu lap lch san xuat, giao dch vi khach hang va nhng chc nang
quan ly khac.
Cap2: cap giam sat he thong-cap nay trc tiep nhan lnh t cap 1 theo yeu cau
san xuat va giam sat tat ca PLC cap 3 the thc hien s lap rap khung xe t cac bo
phan ri. He thong mang LAN c s dung the truyen thong gia cap 2 va cap3, cho
phep viec truyen nhan d lieu gia cap 2, cap 3 va PLC ngang cap.
Cap3: cap cum san xuat s dung may tnh lam may tnh trung tam cua he thong
phan cap gom nhieu tram .
Cap 4: Cap tram s dung PLC ieu khien trc tiep cac may moc trong nha may.
PLC am nhan toan bo vieu ieu khien va giam sat thiet b trong phan xng. PLC
c lap at cap nay gom nhieu loai, t loai nho en cac PLC a s ly vi nhieu
moun chuyen dung.
Cap 5: Cap may moc - toan bo may moc hoat ong theo qua trnh rieng nh
robot, bang tai, bang tai chuyen dau, may han t ong
Trang 178
3.
Mot v du ve ieu khien qua trnh la mot n v san xuat s dung day chuyen ma
ien e x ly mot day chi tiet hp kim co o chnh xac cao oi hoi qua nhieu chu trnh
x ly khac nhau (hnh 4.4). Cac chi tiet thng i tng lo, so lng t, vi gia tr cua
tng chi tiet cao. Day chuyen x ly gom nhieu bon, moi bon cha mot loai hoa chat,
e thc hien kh axit, ma va lam sach be ngoai. He thong can truc pha tren dung e
chuyen nhng chi tiet t bon nay qua bon khac, nang len hoac ha xuong nhng moc
trut thong qua s ieu khien cua con ngi .
Cac can moc c moc vao chi tiet va c dch chuyen doc theo day chuyen s
ly. Co the co nhieu moc cung hoat ong ong thi. Day chuyen nay c ieu khien
bang tay, trong o ngi ieu khien phai thc hien mot so tac vu nh sau:
Di chuyen moc t bon nay sang bon khac theo yeu cau s ly cho chi tiet;
at chi tiet vao moi bon trong khoang thi gian xac nh vi o chnh xac
nghiem ngat;
Do ng va s ly ung cho nhieu chi tiet x ly cung luc.
Trnh t tieu bieu bao gom nang thanh moc ra khoi bon; a no vao bon A trong n
giay; chuyen en bon C trong m giay vi dong ien ma 10A; chuyen ti bon ra
B.mot thanh khac se c a vao sau thanh au tien khi co the.
Trang 179
De thay rang day chuyen can t ong hoa e nang cao nang suat va chat lng
san pham. Nhng yeu cau cho day chuyen gom:
Cho phep 12 chu trnh hoat ong khac nhau;
S ly ong thi 3 chi tiet hay nhieu hn;
Giao tiep vi ngi s dung de dang va co cha o hoat ong tay;
Cho phep them vao chu trnh mi trong tng lai.
PLC c s dung khong nhng cung cap cac chc nang ieu khien can thiet ma
con thc hien giao tiep vi ngi s dung. e co thong tin can thet ve chu trnh, tnh
trang cua cac bon, oi hoi chu trnh PLC tinh vi giai quyet cac van e bao gom trnh t
hoat ong, nh th cho cac chu trnh rat khac nhau, ca vec giai quyet s ong do
bon b chiem bi mot thanh khac trong chu trnh hoat ong .
He thong co hai che o hoat ong: che o t ong va che do tay. ac diem cua
he thong la chc nang ieu khien tay c noi cap oc lap vi PLC, khong thong qua
PLC. ieu co am bao rang khi co s co tren PLC th hoat ong cua he thong di
Trang 180
chuyen van co the c ieu khien bang tay. Tng t, he thong dng khan cap cung
c thiet ke khong thong qua PLC. V tr cua he thong di chuyen c phat hien bang
cong tac hanh trnh at tren c cau di chuyen.
Neu he thong ang che o t ong, viec chuyen sang che o tay co the thc
hien bang cong tac xoay. Che o ieu khien tay se co tac dung ngay sau khi thc hien
xong qua trnh di chuyen hien hanh cua che o t ong.
Loi c thong bao bang loa va en. Bo hien th led 7 oan dung e hien th s di
chuyen cua bo phan chuyen tai, v tr cua bo phan chuyen tai va nhng bnh b chiem
gi.
Nhiem vu ieu khien toan he thong c chia thanh nhieu modun chng trnh e
co the thiet ke va phat trien oc lap. Sau o, chung c noi ket lai thanh chng trnh
ay u chc nang. Cac modun c phan chia gom:
1). Modun ie khien thiet b cho tng bon, s dung bo nh th va c e ch th
trnh trang bon ang co thanh c nhung hay khong. Bon can co tn hieu ien ap h
mach xac nh trc khi chi tiet c nhun vao hay mot dong ien xac nh c
truyen qua chat long.
2). Modun ieu khien thiet b cho tng moc.
3). Modun ieu khien truyen tai, ieu khien toc o di chuyen thanh moc va nh
v bon tren day chuyen. Modun cung nhan yeu cau phuc vu t modun ieu khien
thiet b.
4). Mot mach khoa lan c s dung e ngan chi tiet c a vao bon ang b
chiem bi chi tiet khac, va tnh hieu bao ong se c phat ra. Mach nay c lap
trnh trong che o t ong.
Trang 181
4.
Hnh 4.5 trnh bai day chuyen ong goi hat polyethylen trong nha may san xuat
hoa chat bao gom mot so phieu ong m bang van cho phep cac vien polyethylen ri
vao tng bao tren may ong goi. May nay can tng goi 25Kg, tha tng lo vao mot cai
bao khac c lay lien tuc t cuon bao. Bao c van chuyen tren bang tai e kiem tra
trong lng va ong dau len tng bao .
Thiet b c ieu khien oc lap nh sau:
May ong goi
PLC A
May in
may vi tnh
may vi tnh
Bang tai 1
PLC B
Bang tai 2
PLC C
R-le
Trang 182
Trang 183
RS232C hay current loop.May vi tnh (lu d lieu )c at cach hn 150m vi day
chuyen san xuat ,trong mot khu vt khac
S dung he thong mang PLC chuyen dung:2 trong so 5 thiet b dung bo vi x ly la
cung hang san xuat; khong co tram nao co kha nang ap ng ay u c nhng yeu
cau truyen thong. Tat ca giai phap eu da tren mang PLC chuan nen can co them
PLC giam sat. PLC nay se truyen vi tng thiet b trong nha may thong qua cac nut
tren mang. Tuy nhien, nhu cau cua PLC giam sat co cong suat cao lam cho no co gia
thanh cao .
Ket noi tap trung :he thong s dung bo phan phoi kenh ho tr truyen thong
RS232C. Tieu bieu, 6 hoac 8 nguon d lieu cung chia se mot kenh noi tiep e trao oi
d lieu vi mot tram trung tam (hnh 4.6).
Phng phap nay la giai phap ay u cho nhu cau hien tai, nhng khong de dang
m rong them nhieu nguon, ma ieu nay that s rat can thiet . Tng t, viec chuyen
ieu khien xuong thiet b phan xng co the phc tap do a hp cac tn hieu
handsaking.Cuoi cung, nhiem vu cua may tnh giam sat la giai a hp dong d lieu tap
trung .Hn na, viec quan ly d lieu tren tram giam sat phai thc hien viec ieu phoi
tn hieu tap trung , tao Ram cho tng kenh truyen d lieu ,lu d lieu tren kenh vao tap
tin tren a va chay nhng ng dung tng ng .V nhng ly do tren ma cau truc kenh
tap trung b thay the bang cau truc mang cuc bo.
Trang 184
Can
May ong goi
Bo a hp
8 vao 1 ra
May in
May vi tnh
Hnh 4.6. Ket noi tap trung qua cong noi tiep
Mang cuc bo (LAN): mang cuc bo cong nghiep c s dung e ket noi cac tram
vi nhau, he thong nh vay de dang m rong va tiet kiem chi ph (hnh 4.7) va khac
phuc c nhc iem trong he thong trc :a hp nhieu cong noi tiep. Vi mang
LAN moi may c ket noi vao ng day cap chung dang vong. Khi mot kuc c
ket noi vao he thong ,nuc o co the c at bac ky v tr nao tren ng cap chung.
Cap co the c keo dai, len en vai km gia cac nut e noi ket c nhieu nut hn .
Cac thiet b truyen thong qua cong noi tiep
Trang 185
Moi thiet trong nha may c noi vi mot nut tren mang thong qua cap
RS232N24. Moi nut c cau hnh e ap ng yeu cau thu tuc truyen thong cu the cho
tng thiet b. Cac nut eu co bo vi x ly thc hien deu khien va phan cng tng
ngbo dem RAM ,cho phep lu tr tam thi en 255 byte d lieu se dc gi en tram
server, giam bt thi gianieu khien phan phoi truyen thong.so lng nut co the noi
vao he thong mang la 125.
Mang LAN dung cap xoan doi, hoat dong toc o truyen 19.2kbps cho 12 kenh
gia lap, truyen tn hieu den 3km. Moi trng truyen thong khong co nhiem ien cam
va khong oi hoi phai che chan e dung trong moi trng cong nghiep. Dung mang
LAN loai nay giam bt ganh nang tren may tnh giam sat ve phan mem deu khien
kenh va nghi thc truyen thong, hau het c thc hien tai cac nut. Hn na mang
Trang 186
LAN rat ly tng de thay doi qua trnh hoat ongt may tnh. Phan mem van can thiet
de cau hnh mang, cung vi cac chng trnh con x ly tap tin nh a e cap.
He thong nay nang cao kha nang m rong cho nhng thu tuc truyen thong khac va
dang d lieu truyen thong cua nhieu loai may moc.
5.
Mot pheu cha bi co hai mau khac nhau. Yeu cau tach hon hp nay ra va da vao
hai thung qua mot mang phan phoi b chan bang hai solenoid va hai sensor (hnh 4.8)
solenoid 4 can bi ngay di phieu cho phep cam bien mau phat hien mau vien bi ang
nam tai o, bang cach o o phan xa anh sang tren be mat. Mot cam bien th hai c
at pha di e phat hien vien bi i qua. Cuoi cung solenoid 3 c at ngay mang re
phan loai bi. Neu solenoid 3 khong hoat dong th bi se ri xuong bnh hai; neu
solenoid 3 hoat ong th bi se ri xuong bnh mot. Tat ca cam bien phai c at lai
trang thai 0 sao moi lan hoat ong. Ngoai ra, co the co them chuong bao thung ay hay
pheu rong.
ay la ng dung thuoc bai toan deu khien trnh t. Trong khi viet chng trnh
PLC, ieu can thiet la th cac gia tr nh th khac nhau e tm ra mot gia tr thch hp
nhat.
Trc khi cai at cho ng dung thc te, ngoai oan chng trnh chnh th chung
can phai c them vao cac oan chng trnh an toan, ieu khien tay ,va cac ch th
trang thai. Tng t, cac mach em co the de dang c lap trnh them e em so
lng bi hai thung.
Trang 187
Tn lnh
iu khin
lu trnh
Dch
chuyn/So
S
chc
nng
K
hiu
lnh
00
CJ
01
CALL
02
SRET
06
FEND
08
FOR
09
NEXT
10
CMP
Chc nng
Nhy n 1 v tr con tr ch
nh
Gi chng trnh con hot
ng
Tr v t chong trnh con
hot ng
Dng ch cui khi
chng trnh chnh
Xc nh v tr bt u v s
ln lp ca vng lp
Xc nh v tr cui vng lp
So snh 2 gi tr d liu cho
kt qu <, = v ln
Trang 188
Lnh
32 bit
Php thi
hnh
lnh PLS
snh
11
12
13
14
15
16
17
18
19
20
21
22
X l s hc
v logic
23
24
25
So snh 1 dy d liu vi 1
ZCP
gi tr d liu cho kt qu <,
= v >
Di chuyn d liu t vng
MOV
nh ny n vng nh khc
Ly cc phn t ca s thp
SMOV phn 4 ch s v chn vo v
tr mi c 4 ch s
Sao chp v nghch o chui
CML
bit ngun sang ch
Sao chp 1 khi nhiu phn
BMOV
t d liu n ch mi
Sao chp 1 d liu n n
FMOV
dy ch mi
Hon i d liu trong thit
XCH
b xc nh
Chyn i s nh phn sang
BCD hay chuyn i d liu
BCD
du chm ng sang dng
khoa hc
Chuyn i cc s sang nh
phn tng ng hay chuyn
BIN
i d liu khoa hc sang
dng thp phn
Cng 2 d liu ngun, kt
ADD
qu lu thit b ch
Tr 2 d liu ngun, kt qu
SUB
lu thit b ch
Nhn 2 d liu ngun, kt
MUL
qu lu thit b ch
Chia d liu ngun cho d
DIV
liu ngun khc, kt qu lu
thit b ch
Thit b ch c tng ln 1
INC
mi khi dng lnh ny
Thit b ch c gim
DEC xung 1 mi khi dng lnh
ny
Trang 189
26
27
28
29
30
31
32
33
Lnh quay v
dch chuyn
chui bit
34
35
36
37
38
Trang 190
39
SFRD
40
ZRST
41
DECO
42
ENCO
43
SUM
44
BON
45
MEAN
46
ANS
47
ANR
48
SQR
49
FLT
60
IST
61
SER
62
ABSD
63
INCD
X l d liu
Lnh khc
c v loi b ngn xp
FIFO c di n phi dng
km vi lnh SFRD FNC 38
Thc hin Reset dy thit b
Gi tr d liu ngun Q s
SET bit th Q ca thit b
ch
V tr bit hot ng ca thit
b ngun xc nh gi tr ca
thit b ch
S lng cc bit bng 1 rong
dy ch nh c lu trong
thit b ch
Trng thi ca bit xc nh
c biu th bng cch kch
hot bit c c chn
Tnh gi tr trung bnh
(nguyn) dy thit b
Lnh ny khi ng 1 b
nh th. Khi vt qu thi
gian nh th s kch hot c
trng thi tng ng
RESET c trng thi mc
thp nht
Thc hin php ton cn s
Dng chuyn i du liu
sang dng du chm ng v
ngc li
Thit lp h thng iu khin
a ch dng STL
To 1 danh sch thng k v
cc gi tr c tm thy
trong 1 (stack) d liu
Kch hot nhiu ng ra ty
thuc gi tr b m
Kch tun t tng ng ra ty
thuc gi tr b m
Trang 191
Float Decimal
Point
64
TTMR
65
STMR
66
ALT
67
RAMP
69
SORT
76
ASC
78
FROM
79
TO
82
ASCI
83
HEX
110
111
118
119
120
121
122
123
127
129
130
ECMP
EZCP
EBCD
EBIN
EADD
ESUB
EMUL
EDIV
ESQR
INT
SIN
Trang 192
Vn hnh
Clock
Lnh khc
Lnh so snh
cng tc
131
132
147
160
161
162
163
166
170
171
224
225
226
228
229
230
232
233
234
236
237
238
240
241
242
244
245
246
COS
TAN
SWAP
TCMP
TZCP
TADD
TSUB
TRD
GRY
GBIN
LD=
LD>
LD<
LD<>
LD<=
LD>=
AND=
AND>
AND<
AND<>
AND<=
AND>=
OR=
OR>
OR<
OR<>
OR<=
OR>=C
Cosine
Tangent
Float to Scientific
Time Compare
Time Zone Compare
Time Add
Time Subtract
Read RTC data
Decimal to Gray Code
Gray code to Decimal
So snh LoaD
So snh LoaD
So snh LoaD
So snh LoaD
So snh LoaD
So snh LoaD
So snh AND
So snh AND
So snh AND
So snh AND
So snh AND
So snh AND
So snh OR
So snh OR
So snh OR
So snh OR
So snh OR
So snh OR
Thit b
chn on
M8000
Hot ng
Tn
Dng vi cng tc NO bo PC
ang RUN
Trang 193
OFF: STOP
ON: RUN
M8004
Dng vi cng tc NC bo PC
dang Run
Dng vi cng tc NO, bo PC
chuyn t OFF sang ON
Dng vi cng tc NC, bo PC
chuyn t OFF sang ON
Bo c li
M8011
5ms
M8012
50ms 50ms
M8013
0,5s
0,5s
M8014
30s
30s
M8018
C RTC
M8001
M8002
M8003
M8020
M8021
M8022
M8024
M8026
M8029
M8031
M8033
M8034
M8040
M8041
OFF: STOP
ON: RUN
Chu k qut 1 ON sau khi RUN
Chu k qut 1 OFF sau khi RUN
5ms
Trang 194
ON: stop
ON: lnh bt u IST
OFF: reset c th
ON: reset v hiu
ON: tnh trng STL kch hot
ON: D8040 n D8047 gim st
bc STL hot ng
M8046
Xung bt u
V hiu ha vic RESET tt c
ng ra
Bo trng thi STL l ON
M8047
M8048
M8049
M8067
Li tc v
M8068
Cht li tc v
Chn tc v XCH hon i 2
byte trong 1 word d liu
Chn cc tc v 8 bit cho cc
lnh ASC, RS, ASCI, HEX,
CCD
Khi ON, gi tr trong D8164
c s dng nh 1 s ca im Lnh chuyn i
trao i FROM/TO
Chn ch BCD dng vi
Chuyn i s vi n v 4 bit
lnh SMOV
ON: C200_ b m xung
iu khin b m ln/xung
OFF: C200_ b m ln
ON: C201_ b m xung
iu khin b m ln/xung
OFF: C201_ b m ln
ON: C202_ b m xung
iu khin b m ln/xung
OFF: C202_ b m ln
ON: C203_ b m xung
iu khin b m ln/xung
OFF: C203_ b m ln
ON: C204_ b m xung
iu khin b m ln/xung
OFF: C204_ b m ln
ON: C205_ b m xung
iu khin b m ln/xung
OFF: C205_ b m ln
ON: C206_ b m xung
iu khin b m ln/xung
OFF: C206_ b m ln
iu khin b m ln/xung
ON: C207_ b m xung
M8042
M8045
M8160
M8161
M8164
M8168
M8200
M8201
M8202
M8203
M8204
M8205
M8206
M8207
Trang 195
M8208
iu khin b m ln/xung
M8209
iu khin b m ln/xung
M8210
iu khin b m ln/xung
M8211
iu khin b m ln/xung
M8212
iu khin b m ln/xung
M8213
iu khin b m ln/xung
M8214
iu khin b m ln/xung
M8215
iu khin b m ln/xung
M8216
iu khin b m ln/xung
M8217
iu khin b m ln/xung
M8218
iu khin b m ln/xung
M8219
iu khin b m ln/xung
M8220
iu khin b m ln/xung
M8221
iu khin b m ln/xung
M8222
iu khin b m ln/xung
M8223
iu khin b m ln/xung
M8224
iu khin b m ln/xung
M8225
iu khin b m ln/xung
M8226
iu khin b m ln/xung
M8227
iu khin b m ln/xung
Trang 196
OFF: C207_ b m ln
ON: C208_ b m xung
OFF: C208_ b m ln
ON: C209_ b m xung
OFF: C209_ b m ln
ON: C210_ b m xung
OFF: C210_ b m ln
ON: C211_ b m xung
OFF: C211_ b m ln
ON: C212_ b m xung
OFF: C212_ b m ln
ON: C213_ b m xung
OFF: C213_ b m ln
ON: C214_ b m xung
OFF: C214_ b m ln
ON: C215_ b m xung
OFF: C215_ b m ln
ON: C216_ b m xung
OFF: C216_ b m ln
ON: C217_ b m xung
OFF: C217_ b m ln
ON: C218_ b m xung
OFF: C218_ b m ln
ON: C219_ b m xung
OFF: C219_ b m ln
ON: C220_ b m xung
OFF: C220_ b m ln
ON: C221_ b m xung
OFF: C221_ b m ln
ON: C222_ b m xung
OFF: C222_ b m ln
ON: C223_ b m xung
OFF: C223_ b m ln
ON: C224_ b m xung
OFF: C224_ b m ln
ON: C225_ b m xung
OFF: C225_ b m ln
ON: C226_ b m xung
OFF: C226_ b m ln
ON: C227_ b m xung
M8228
iu khin b m ln/xung
M8229
iu khin b m ln/xung
M8230
iu khin b m ln/xung
M8231
iu khin b m ln/xung
M8232
iu khin b m ln/xung
M8233
iu khin b m ln/xung
M8234
iu khin b m ln/xung
OFF: C227_ b m ln
ON: C228_ b m xung
OFF: C228_ b m ln
ON: C229_ b m xung
OFF: C229_ b m ln
ON: C230_ b m xung
OFF: C230_ b m ln
ON: C231_ b m xung
OFF: C231_ b m ln
ON: C232_ b m xung
OFF: C232_ b m ln
ON: C233_ b m xung
OFF: C233_ b m ln
ON: C234_ b m xung
OFF: C234_ b m ln
Thit b
chn on
D8000
D8001
D8002
Hot ng
Tn
B nh th Watchdog
Loi PLC
Dung lng b nh
D8004
D8006
D8010
D8011
D8012
D8013
D8014
D8015
D8016
D liu giy
D liu pht
D liu gi
D liu ngy
Trang 197
200ms (*1)
24000
8000
Ni dung ca thanh ghi ny l ****
xc nh c li hin hot ng. Vd:
**** = 8060 th l M8060
L mc in p thp nht c pht
hin
Chu k tc v hin hnh/ thi gian
qut tnh bng n v 0,1ms
Chu k tc v nh nht/ thi gian
qut tnh bng n v 0,1ms
Chu k tc v ln nht/ thi gian
qut tnh bng n v 0,1ms
D liu giy ca hp RTC (0-59)
D liu pht ca hp RTC (0-59) (*2)
D liu gi ca hp RTC (0-23) (*2)
D liu ngy ca hp RTC (1-31)
(*2)
D liu thng ca hp RTC (1-12)
(*2)
D liu nm ca hp RTC (00-99
hay 1980-2079, c th c chn)
(*2)
D8017
D liu thng
D8018
D liu nm
D8019
D8028
D8029
D8040
D8041
D8042
D8043
D8044
D8045
D8046
D8047
D8049
D8067
D8068
D8069
D8102
D8164
D8182
D8183
D8184
D8185
D8186
D8187
D8188
D8189
D8190
D8191
D8192
D8193
D8194
Trang 198
D8195
(*1): Gi tr khi to l 200ms. C th vit li nhng lnh kim tra WDT khng c thc hin.
(*2): ng h thi gian trong my tnh c hin th trn mn hnh.
Trang 199
Trang 200