WITH WHR (no PL2 cooler water

TOTAL
WATER
CM4 WATER
CONSUMPTIO
N (m3/day)

TIME

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

PL2 GCT
WATER

8/26/2015

0.0

269.0

0.0

417.9

0.1

29.8

26.0

41.5

15.3

799.6

8/28/2015

0.0

236.9

0.0

482.3

0.1

2.5

15.5

51.5

14.5

803.3

8/29/2015

0.0

262.8

15.2

406.1

0.1

4.9

13.7

60.6

19.6

783.0

8/30/2015

0.0

216.0

2.7

402.6

0.1

6.1

9.9

64.3

16.5

718.2

8/31/2015

0.0

303.8

0.0

479.1

0.1

3.4

4.1

57.6

4.3

852.4

9/1/2015

0.0

398.0

0.0

376.0

0.1

1.5

0.0

18.4

9.8

803.8

9/2/2015

0.0

300.0

0.0

408.6

0.1

2.4

0.0

42.7

4.9

758.7

TOTAL
AVERAGE

0.00
0.00

1986.60
283.80

17.91
2.56

2972.62
424.66

0.78
0.11

50.64
7.23

69.27
9.90

336.48
48.07

84.71
12.10

5519.00
788.43

Mill run - 150

Mill stop - 350

PL2 COOLER

CM1 WATER

CM2 WATER

CM3 WATER

CM3 WATER

CM4 WATER

TOTAL
WATER
CONSUMPTIO
N (m3/day)

36.0

4.1

31.8

1037.5

37.7

17.0

42.0

1356.2

1.4

19.2

22.4

42.4

1108.7

568.6

14.9

17.0

16.0

11.5

1079.2

534.0

4.9

30.5

31.1

46.3

1212.0

146.2

548.2

0.2

50.6

17.8

57.8

1183.1

126.2

53.0

529.1

0.5

60.3

11.8

52.6

1082.4

793.40
113.34

649.99
92.86

3941.15
563.02

29.79
4.26

251.25
35.89

120.25
17.18

284.30
40.61

8059.12
1151.30

PL2 GCT
WATER

PL2 COOLER

CM1 WATER

CM2 WATER

110.6

0.1

592.9

0.0

51.5

302.2

581.8

8.0

256.0

168.2

12.7

586.6

0.0

265.0

165.7

20.6

0.0

360.0

90.0

115.2

6/6/2015

0.0

281.0

81.2

6/7/2015

0.0

249.0

TOTAL
AVERAGE

0.00
0.00

1989.00
284.14

TIME

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

6/1/2015

0.0

262.1

6/2/2015

0.0

316.0

6/3/2015

0.0

6/4/2015
6/5/2015

Mill run - 150

Mill stop - 350

CM3 WATER

CM4 WATER

TOTAL WATER
CONSUMPTIO
N (m3/day)

27.1

9.0

2.2

1741.7

15.1

17.1

6.1

1652.4

0.6

28.8

2.6

12.5

1712.0

599.1

3.8

22.1

24.0

22.8

1786.3

547.9

25.1

42.9

16.8

25.4

1560.7

162.5

538.1

5.5

14.3

25.6

17.9

1545.5

181.2

190.5

537.4

6.3

12.4

29.3

26.7

1585.3

4288.80

1179.05

1510.89

4160.63

44.05

162.60

124.48

113.57

11584.06

612.69

168.44

215.84

594.38

6.29

23.23

17.78

16.22

1654.87

TIME

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

PL2 GCT
WATER

PL2 COOLER

CM1 WATER

CM2 WATER

3/4/2015

0.0

584.0

133.7

332.4

650.8

2.6

3/5/2015

0.0

604.0

215.4

153.5

641.3

0.0

3/6/2015

0.0

675.9

203.4

142.1

646.1

3/12/2015

0.0

621.0

93.5

399.9

3/19/2015

0.0

587.5

185.1

130.0

3/20/2015

0.0

614.9

166.7

3/21/2015

0.0

601.5

TOTAL

0.00

AVERAGE

0.00

Mill run - 400

Mill stop - 500

Perak-Hanjoong Simen Sdn Bhd

( Company No. 60590 - T )
( A YTL COMPANY )

33700 Padang Rengas, Perak Darul Ridzuan. Tel No.: 05-759600

Fax No.: 05-7774640

PLANT WATER CONSUMPTION

Location
Line 1
1) Raw Mill
2) Spray Tower

Design Water Consumption

Design Water Consumption
(m3/hr)
(m3/d)
11.36
29.07

272.64
697.68

0.11

2.64

0.00
4.60
6.82
22.70

0.00
110.40
163.68
544.80

Sub Total

74.66

1791.84

Line 2
1) 312WI1
2) Raw Mill
3) Spray Tower
4) Preheater O2 analyzer
5) Cooler
6) Coal Mill
7) Cement Mill

2.40
25.90
47.04
1.20
22.74
2.00
8.00

57.60
621.60
1128.96
28.80
545.76
48.00
192.00

Sub Total

109.28

2622.72

Grand Total

183.94

4414.56

3) Preheater O2 analyzer
4)
5)
6)
7)

Coal unloading hopper

Coal Mill
Cement Mill
Miscellaneous

WITH WHR (no PL2 cooler water spray)

PL2 COOLER

CM1 WATER

CM2 WATER

CM3 WATER

CM4 WATER

TOTAL (m3/day)

0.0

PL2 GCT
WATER
417.9

0.1

29.8

26.0

41.5

15.3

799.6

236.9

0.0

482.3

0.1

2.5

15.5

51.5

14.5

803.3

0.0

262.8

15.2

406.1

0.1

4.9

13.7

60.6

19.6

783.0

8/30/2015

0.0

216.0

2.7

402.6

0.1

6.1

9.9

64.3

16.5

718.2

8/31/2015

0.0

303.8

0.0

479.1

0.1

3.4

4.1

57.6

4.3

852.4

9/1/2015

0.0

398.0

0.0

376.0

0.1

1.5

0.0

18.4

9.8

803.8

9/2/2015

0.0

300.0

0.0

408.6

0.1

2.4

0.0

42.7

4.9

758.7

TOTAL

0.00

1986.60

17.91

2972.62

0.78

50.64

69.27

336.48

84.71

5519.00

AVERAGE

0.00

283.80

2.56

424.66

0.11

7.23

9.90

48.07

12.10

788.43

TIME

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

8/26/2015

0.0

269.0

8/28/2015

0.0

8/29/2015

427.22

WITH WHR (PL2 cooler water spray)

TIME

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

6/1/2015

0.0

262.1

110.6

PL2 GCT
WATER
0.1

6/2/2015

0.0

316.0

51.5

6/3/2015

0.0

256.0

6/4/2015

0.0

6/5/2015

PL2 COOLER

CM1 WATER

CM2 WATER

CM3 WATER

CM4 WATER

TOTAL (m3/day)

592.9

0.0

36.0

4.1

31.8

1037.5

302.2

581.8

8.0

37.7

17.0

42.0

1356.2

168.2

12.7

586.6

1.4

19.2

22.4

42.4

1108.7

265.0

165.7

20.6

568.6

14.9

17.0

16.0

11.5

1079.2

0.0

360.0

90.0

115.2

534.0

4.9

30.5

31.1

46.3

1212.0

6/6/2015

0.0

281.0

81.2

146.2

548.2

0.2

50.6

17.8

57.8

1183.1

6/7/2015

0.0

249.0

126.2

53.0

529.1

0.5

60.3

11.8

52.6

1082.4

TOTAL

0.00

1989.00

793.40

649.99

3941.15

29.79

251.25

120.25

284.30

8059.12

AVERAGE

0.00

284.14

113.34

92.86

563.02

4.26

35.89

17.18

40.61

1151.30

206.20

WITHOUT WHR
PL2 COOLER

CM1 WATER

CM2 WATER

CM3 WATER

CM4 WATER

TOTAL (m3/day)

133.7

PL2 GCT
WATER
332.4

650.8

2.6

27.1

9.0

2.2

1741.7

604.0

215.4

153.5

641.3

0.0

15.1

17.1

6.1

1652.4

0.0

675.9

203.4

142.1

646.1

0.6

28.8

2.6

12.5

1712.0

3/18/2015

0.0

621.0

93.5

399.9

599.1

3.8

22.1

24.0

22.8

1786.3

3/19/2015

0.0

587.5

185.1

130.0

547.9

25.1

42.9

16.8

25.4

1560.7

3/20/2015

0.0

614.9

166.7

162.5

538.1

5.5

14.3

25.6

17.9

1545.5

12/30/1899

0.0

601.5

181.2

190.5

537.4

6.3

12.4

29.3

26.7

1585.3

TOTAL

0.00

4288.80

1179.05

1510.89

4160.63

44.05

162.60

124.48

113.57

11584.06

AVERAGE

0.00

612.69

168.44

215.84

594.38

6.29

23.23

17.78

16.22

1654.87

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

PL2 COOLER

CM1 WATER

CM2 WATER

CM3 WATER

CM4 WATER

TOTAL (m3/day)

272.64
0.00
0.00

697.68
612.69
283.80

621.60
168.44
113.34

TIME

PL1 RAW MILL

PL1 GCT

PL2 RAW MILL

3/4/2015

0.0

584.0

3/5/2015

0.0

3/11/2015

DESIGN
WITHOUT WHR
WITH WHR

PL2 GCT
WATER
1128.96
215.84
92.86

545.76
594.38
0.11

163.68
29.52
17.13

192.00
34.01
60.17

3622.32
1654.87
567.41