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A Kinetic S T U D Y of Enargite: in Ternational Journal of Mineral Processing
A Kinetic S T U D Y of Enargite: in Ternational Journal of Mineral Processing
113
ABSTRACT
Gajam, S. and Raghavan, S., 1983. A kinetic study of enargite dissolution in ammoniacal
solutions. Int. J. Miner. Process., 10: 113--129.
The kinetics of dissolution of natural enargite in ammoniacal solution has been investigated. Unlike other copper sulfide minerals, the dissolution of copper from enargite is very
slow and only 60% of the copper is extracted after 24 hours. The rate of dissolution is
favored by high temperatures and high oxygen pressures. The experimental data seem to fit
an electrochemical mechanism.
INTRODUCTION
Many c o p p e r sulfide ores c o n t a i n arsenic in the f o r m o f the mineral enargite
(Cu3AsS4). P r e c o n c e n t r a t i o n o f ores c o n t a i n i n g enargite by f r o t h f l o t a t i o n
t e c h n i q u e s invariably c o n c e n t r a t e s enargite along with the o t h e r c o p p e r sulfides. H y d r o m e t a l l u r g i c a l t r e a t m e n t o f such c o p p e r c o n c e n t r a t e s f o r the rec o v e r y o f c o p p e r will be i n f l u e n c e d b y the relative dissolution rates o f the various c o p p e r sulfide minerals. Because available i n f o r m a t i o n on the h y d r o m e t a l lurgical t r e a t m e n t o f enargite is scarce, it was decided to investigate the dissolution o f enargite in a m m o n i a c a l solution u n d e r o x y g e n pressure. In particular,
this investigation was directed t o w a r d s elucidating the kinetics of dissolution
o f enargite in a m m o n i a c a l solutions and then suggest o p t i m a l c o n d i t i o n s for its
dissolution.
BACKGROUND AND LITERATURE REVIEW
0301-7516/83/$03.00
114
Weinbaum, 1930). The AsS4 groups are discrete and do not share any sulfur
atoms with one another. The atomic arrangement for enargite is shown in
Fig. 1. The entropy and enthalpy of formation of enargite have been reported
to be 85.17 cal/deg and - 4 2 . 7 8 kcal/mole respectively (Knight, 1977).
aJ I
~c
~ 3 C u 2+ + A s O ~ - + 4 S + 8 H + + 1 1 F e 2+ (1)
They found that copper and arsenic dissolve at approximately the same rate
and that the residual solid is not substantially depleted of either element.
From their experimental results they concluded that the dissolution process in
the temperature range 60--95C was controlled by a surface chemical reaction.
The rate of copper dissolution was found to increase with the 0.55 power of
the ferric ion concentration and 0.20 power of the hydrogen ion concentration.
115
Kuhn et al. (1974) investigated the dissolution of copper concentrates containing different copper sulfides in ammoniacal solutions under conditions of
intense agitation. This process, known as the Arbiter process, was designed to
improve the extraction rates by removing the surface products that might
form during the leaching reaction. They found that in ammoniacal solutions
under low oxygen pressure (5 psi), enargite exhibits the slowest reaction in
comparison to other copper sulfides. The extractability of copper from different sulfides was found to follow the order:
(2)
Experimental materials
The enargite sample used in the investigations was donated by Hussein
Salek of the Anaconda Research Center in Tucson. The enargite sample was
crushed and ground in a porcelain m or t a r and pestle and sieved into various
sized fractions, The chemical analysis of the different size fractions used in the
investigation is tabulated in Table I.
The p u r ity of the enargite sample was tested using an X-ray diffractometer.
The peaks obtained in the X-ray diffraction pattern are summarized in Table II
The data in this table indicates the presence of arsenopyrite and chalcocite in
the sample.
Reagent grade (NH4)2SO4 and NH4OH (58%) were used to make the leach
solutions. Sodium h y d r o x i d e and sulfuric acid were used for pH adjustment.
TABLE I
Chemical analysis of different size fractions of enargite
Particle size (mesh)
Cu (%)
As (%)
Fe (%)
Ag (oz/ton)
100 150
150 270
270 400
15.82
28.15
30.07
10.5
13.12
17.2
15.5
12.2
15.0
0.72
1.23
1.63
116
T A B L E II
X-ray d i f f r a c t i o n analysis o f t h e enargite s a m p l e
d (A)
Expected mineral
3.3510
3.2090
3.0686
2.8400
2.7063
2.2116
1.8519
1.7277
1.6079
Cu=S
Cu3AsS 4 a n d CusS
Cu3AsS" a n d Cu2S
FeAsS a n d Cu3AsS 4
F e A s S a n d Cu=S
Cu3AsS 4 a n d Cu=S
Cu3AsS 4 a n d FeS=
Cu3AsS 4
Cu3AsS ,
Experimental methods
The leaching reactions were conducted in a 1-gallon stainless steel reactor
made by the Bench Scale Equipment Company. The speed of the reactor
shaft was measured with a frequency counter. Temperatures higher than the
ambient temperature were obtained by: {1) a heating jacket surrounding the
reactor; and (2) an internal coil through which water at a given temperature
can be circulated. The water to the cooling coil was supplied by a Forma
scientific, 7-gallon, constant-temperature bath.
F1
= inside filter
F2
outside filter
M
Q
= thermometer
= reactor
TB
= torque
meter
- constant
temperature
bath
= venting valve
= heating jacket
TB
iv . . . .
117
A schematic sketch of the reactor setup is shown in Fig. 2. In a typical experimental run, the reactor was charged with 2000 cm 3 of a solution containing NH4OH and (NH4)2SO4 in a predetermined ratio. The reactor was then
sealed and heated to the required temperature. Once the required temperature
was reached, 1 gram of a given size fraction of enargite was added to the leach
solution and the system pressurized to the required value. Agitation was then
started and samples were taken at regular time intervals for copper and arsenic
analysis by atomic absorption spectrophotometry.
EXPERIMENTAL RESULTS AND DISCUSSION
The possibility of mass transfer through the boundary layer around particles being the rate-controlling step in the leaching reaction was first investigated by conducting experiments at different degrees of agitation. Three different agitation speeds, namely, 1000, 750, and 500 rpm were chosen for the
investigations. The conditions and results of these experiments are displayed
in Fig. 3. It can be concluded from the data in this figure that increasing the
speed of rotation within the range investigated produces no significant improvement in the rate of extraction.
Valuable information on the leaching reaction can be obtained by changing
the reaction temperature and by calculating the activation energies from the
leaching data. The leaching of 150 X 270-mesh enargite was investigated at
60
E~RG I TE
TEMPERATL~I
82 c'
OXYGEN I~5~JRIE* 50 PSIG
TOTAL AMMONIA CO~I 0.]04a MOLES
50
PHt
1o
40
Z~
o
,b,
o
1000 RPM
500 R ~
/
_ /
750 ~
c
o
L
~
30
CZ
D-
2O
1,
2.0
30
40
Time,
50
60
70
80
9.0
HRS
118
60
56
ENARGITE
OXYGEN P~S~z
50 P S I G
T O T A L API~C]~QIA CC)NCz 0 . 3 0 4 ~
52
PHI
MOLES
10
S,PEED~ 1o00 ~ M
PARTICLE SIZE: 150X2Z0 N'II:SH
TEMPERATURE
O 0
3 0 C"
D ~'~
55 c"
48
44
A~ .~.
7oc"
-4~-@--- 82 C"
36
5_
u~ 32
x
28
~ 24
0
U
2O
16
12
10
20
30
40
SO
60
70
80
90
100
110
120
Time, HRS
E
RT 2
119
~Tf
I
2.5Lo
23!-
,e
\,
E =45
21 L
Kcal / m o l e
\
19~
17
1.5
\
13 - - - 28
I
29
__._ I
30
__
I/T
_A
31
32
x 103 (K -1)
__~J~J~
33
34
120
60
56
ENARGITE
TE~PERATLIREI 82 C
TOTAL AMIMC)NIA COb~21 0 . 3 0 4 4 NIUI_ES
52
PHI
1o
48
44
5O PSIG
--
5 PSIG
4o
X
c 3~
_o
u
~ 32
o
u 24
20
10
20
30
40
50
6,O
70
8.0
90
10.0
110
120
T i m e , HRS
03~ /
ENAR6 I TE
03
025
V
o2
z ~
011 j J
......
"
- J
005
10
20
_ J
30
40
~/~'
r__
50
60
70
, P SIG 1/2
121
60
56
ENARGITE
TEMPERATLJREz 82 C"
OXYGEN PRESSUREI 50 PSIG
TOTAL AMMONIA COI~CI O.30G4 MOLES
SI:'EED= i000 RPM
PARTICLE SIZE~ 150X270 MESH
PH
O O
10
52
48
44
4C
s5
E 3e
v
L
~a 3~
o 2~
c.
~ 24
aa 20
0
O
16
10
20
40
60
70
90
10.0
11.0 120
Ti m e , HRS
Fig. 8. L e a c h i n g o f 1 5 0 x 2 7 0 m e s h e n a r g i t e a t d i f f e r e n t p H v a l u e s .
Free ammonia and a m m o n i u m ions are consumed during the leaching process by conversion of Cu to copper ammine complexes. Hence, it is likely that
the rate of leaching reaction, if chemically controlled, would depend on the
total ammonia concentration. To investigate this, experiments were carried
out with 150 X 270-mesh samples at total ammonia concentrations of
0.1522 moles, 0.3044 moles and 0.6088 moles. The results of these tests are
presented in Fig. 9. This figure indicates that increasing the total ammonia concentration above a value of 0.3044 moles does not improve the rate or the extent of extraction. However, a decrease in the total ammonia to a value below
0.3044 moles decreases the rate as well as the e x t e n t of extraction of copper
from enargite. It should be pointed out that most of the experiments were conducted at a total ammonia concentration of 0.3044 moles.
Particle size plays a key role in the rate of dissolution of particulates. The
rate of dissolution of c oppe r from enargite was investigated with enargite
samples o f 100 X 150 mesh, 150 X 270 mesh, and 270 X 400 mesh. The results o f experiments carried out with these three samples are presented in
Fig. 10. As is obvious from these data, a decrease in particle size enhances the
rate and e x t e n t of extraction of copper from enargite. For example, at the end
122
56
52
ENARGITE
TEMPERATUREI 82 C"
OXYGEN PRESSL.FRE: 50 PSIG
PH: 1o
SPEED= 1ooo R P M
PARTICLE SIZE~ 150X270 MESH
TOTAL AMMONIA CDNC
[~ O
0.6088 MOLES
O
O
o, 30~4 MOLES
~
0, 1522 MOLES
48
44
4c
Y
E
o
~'
u
3e
32
(_
2~
X 24
o
(J
2C
16
10'
2 i0
3 ~0
4 I0
5'0
. . 8. 0 .
7.0
6 I0
90
10,0
11'0
90
100
110
120
T i m e , HRS
60
ENARGITE
56
TEMPERATURE: 82 C'
OXYGEN PRESgJRE: SO PSIG
TOTAL. AMMONIA CONC: 0.3044 MOLES
52
PHI ]o
SPEEDI 1000 RPM
MESH SIZE
~-(~4~
CU (27ox~oo)
48
co.......
2~
u
e 44
L
CU (loox15o)
As ( 27ox4oo )
" 40
8
L
36
32
(3-
~- 2 a
u
24
20
16
12
10
20
30
40
50
6.0
T i m e , HRS
70
80
120
123
of 8 hours o f leaching time, o n l y 24% o f the c o p p e r is e x t r a c t e d f r o m the
100 X 150 mesh sample, whereas almost 51% o f the c o p p e r is e x t r a c t e d f r o m
the 270 X 400 mesh sample.
DISCUSSION
A r e c a p i t u l a t i o n o f some o f the results is p e r t i n e n t at this stage. These are:
(1) the rate o f the leaching reaction is p r o p o r t i o n a l t o the square r o o t o f
o x y g e n partial pressure; (2) the activation energy is a b o u t 4.50 k c a l / m o l e ;
and (3) the leaching rate is a f u n c t i o n o f particle size.
It is well k n o w n t h a t m a n y metal sulfides dissolve in o x y g e n a t e d ammoniacal solutions by an e l e c t r o c h e m i c a l m e c h a n i s m (Wadsworth and Miller,
1979). Hence, an i n t e r p r e t a t i o n o f the e x p e r i m e n t a l results will n o w be m a d e
in terms o f an e l e c t r o c h e m i c a l model. S o m e s u p p o r t for the e l e c t r o c h e m i c a l
m e c h a n i s m in this system exists in the finding t h a t the r e a c t i o n rate is prop o r t i o n a l to the square r o o t o f o x y g e n partial pressure.
Electrochemical mechanism for enargite leaching
The a m m o n i a o x i d a t i o n leaching o f enargite can be c o n s i d e r e d to take place
by t w o e l e c t r o c h e m i c a l reactions:
(1) Cu3AsS4 + 39 O H - ~ 3 Cu 2 + 19 H 2 0 + H A s O ~ - + 4 S O ~ - + 3 5 e -
(3)
( A n o d i c reaction)
(2) O2 + 2 H 2 0 + 4e- ~ 4 OH-
(4)
(Cathodic reaction)
T h e B u t l e r - V o l m e r e q u a t i o n can be used f o r the i n t e r p r e t a t i o n o f the kinetic data u n d e r these conditions. T h e general B u t l e r - V o l m e r c u r r e n t density equation for a half-cell r e a c t i o n is:
i = n F k c e x p ( [ 3 Z F E / R T ) - n F k c exp [ - ( 1 - [3)ZFE/RT]
where
F
k, k'
Z
T
E
is the F a r a d a y c o n s t a n t ,
are the rates for the anodic and c a t h o d i c directions, respectively, in the
absence o f a potential,
is the n u m b e r o f electrons transferred in the r a t e - d e t e r m i n i n g step,
is the transfer coefficient, or s y m m e t r y factor,
is the absolute t e m p e r a t u r e ,
is the m i x e d p o t e n t i a l o f the overall reaction,
Fig. 9. Leaching of 150 270 mesh enargite at various total ammonia concentrations.
Fig. 10. Effect of particle size on the kinetics of copper extraction from enargite.
124
R
--> <.._ is the gas constant,
= concentrations of the reacting species for the anodic and cathodic
C, C
directions,
= number of electrons.
n
Applying this equation to the anodic and cathodic reactions on enargite,
the following expressions can be written for the anodic current density (ia)
and the cathodic current density (ic).*
[/3aFE 1 _
ia = 35 F (OH-) ka exp L RT J
ic = 4 F (OH-) kc exp
7-
LRT
[ - ( 1 - ~a) FE ]
(5)
RT
4 F (O2) kc exp
(6)
RT
If ia = -ie and assuming that both ia and ie fall within their corresponding
Tafel region, it can be shown that:
35F(OH-)kaexp
[----~
=4F(O2)keexp
RT
(7)
[ . - ( 1 - ~ c ) FE]
4F
exp k R T J
35 F (OH-) k a
(8)
By raising the two parts of (8) to the mth power where m = fla/(1 + ~a - Pc):
[[JaFE] m :
[ HaRE] =
J
exp e - ~ - -
[ 3~002i~_]--.~-k)~;
a
4(02)kc
k3~kaJ
~-~
(9)
]m
(9a)
Hence,
ia = 3
4(O2)kc
]m
(10)
or
ia = F ( 3 5 ( O H - ) k a } 1-m (4(O:)kc} m
(10a)
*Here it is assumed that reactions (3) and (4) are single-electron transfer reactions, i.e.
Z=I.
125
The rate of leaching is:
-dnMs
dt
ia
35F
(11)
where nMS is the number of moles of metal sulfide. For the special case of
the above equation reduces to:
Ha = ~c = 0 . 5 ,
-dnMs
2
_ _ [kakc(OH-)(O2 )]o.s
x/35
dt
(12)
If the proposed mechanism is valid, a plot of rate of leaching against: (1) (02)1~
at constant pH and (2) ( O H - ) 1~ at constant oxygen pressure should yield
straight lines. The plots for case (1) and (2) are shown in Figs. 7 and 11, respectively. The straight-line nature of these plots yields strong support for the
electrochemical mechanism.
03
025
0.2
T
0~5
01
0.0 E
/
i
?'
i
0 008
0016
0024
0032
0 040
O~H~
0048
~ M o l e 1/2 Lit - y 2
Leaching models
An attempt will be made at this stage to explain the role of particle size in
the leaching kinetics. The classical solid-fluid reaction model, namely the
shrinking-core model, can be invoked to explain the experimental data. The
126
09
(150X200)
08
SLOPE = 1 . o
07
3
J
O6
05
7ox4oo1
MESH
0Z
03
i
17
1.6
i
1.8
i
19
Log
D ~ ~
Particle
i
2 0
i
21
2 2
D ;1':
saze
127
In Fig. 12 a p l o t o f t i m e f o r 25% c o p p e r e x t r a c t i o n f r o m particles of differe n t sizes is p l o t t e d as a f u n c t i o n o f particle size on a log-log scale. T h e slope of
this p l o t is v e r y close to o n e w h i c h strongly suggests t h a t a surface c h e m i c a l rea c t i o n is the r a t e - c o n t r o l l i n g step.
T h e r e is s o m e d i s c r e p a n c y b e t w e e n t h e A s / C u r a t i o in t h e p r e g n a n t s o l u t i o n
and the A s / C u r a t i o in t h e solid. F o r e x a m p l e t h e As/Cu ratio in the 270 X
4 0 0 m e s h size f r a c t i o n is 0 . 5 7 2 and t h e As/Cu ratio in the p r e g n a n t s o l u t i o n
o b t a i n e d b y leaching this solid is 0.24 as s h o w n in T a b l e III. R e m e m b e r i n g
t h a t t h e A s / C u r a t i o in p u r e enargite is 0.39 t w o c o m m e n t s can be m a d e
a b o u t the d i s c r e p a n c y .
TABLE III
Arsenic/copper ratio in solution from the dissolution of enargite. Conditions:
270 x 400 mesh enargite, pH = 10, temperature = 82C
Time (hr)
Cu (ppm)
As (ppm)
As/Cu solution
0:20
0:40
1:00
1:30
2:00
2:30
3:00
3:30
4:00
5:00
6:00
7:00
8:00
9:00
13
15
18
25
31
37
40
45
50
60
69
80
88
97
3
4
5
6
7
9
10
11
13
14
16
18
20
24
0.231
0.27
0.28
0.24
0.28
0.24
0.25
0.244
0.25
0.233
0.232
0.23
0.23
0.25
128
1.8
1.8
ENARGITE/AMMONIA / WATER
14
75C
aCu(NH3)2+ , OCu++ = I
l aNH3
-...
,.0
~" ~l .~..~"
Cu+'|
~
06
SYSTEM
14
ONH4+ = l
1.0
kQS04-- = 0 . 5 ,
~" "
CuO
~"o.~m~"~,.
~
~- ~.
O6
Cu(NH3) 2
/..f ^~
0.2
q,.'?'~. ~ . r - - . .
oo ~
O0
-0.2
-06
-I.0
-I.0
-IN.
I0
12
14
16
1.4
pH
It is interesting to note from this diagram that the only copper amine complex
that is stable at 75 is the cuprous diammine complex. This complex has a
very narrow stability region in the pH range 7--9. The experimental finding
that the best copper extraction occurs in the vicinity of pH 10 is a little hard
to explain from the Eh-pH diagram.
ACKNOWLEDGEMENT
129
REFERENCES
Dutrizac, J.E. and MacDonald, R.J.C., 1972. The kinetics of dissolution of enargite in
acidified ferric sulphate solutions. Can. Metall. Q., 11: 469--476.
Ehrlich, H.L., 1964. Bacterial oxidation of arsenopyrite and enargite. Econ. Geol., 59:
1306--1312.
Knight, J.E., 1977. A thermodynamic study of a lunite, enargite, luzonite, and tennantite
deposits. Econ. Geol., 72: 132--136.
Kuhn, M.C., Arbiter, N. and Kling, H., 1974. Anaconda's Arbiter process for copper. CIM
Bull., 67: 62--73.
Levenspiel, O., 1972. Chemical Reaction Engineering. John Wiley & Sons, New York, N.Y.,
p. 372.
Pauling, L. and Weinbaum, S., 1930. The crystal structure of enargite, Cu3AsS 4. Z.
Kristallog., 88: 48--53.
Wadsworth, M.E. and Miller, J.D., 1979. Hydrometallurgical processes. In: H.Y. Sohn and
M.E. Wadsworth (Editors), Rate Processes of Extractive Metallurgy. Plenum Press, New
York, N.Y., pp. 133--244.