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IS Code For RMC
IS Code For RMC
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IS 4926:2003
Indian Standard
READY-MIXED
Ics 91.100.30
0 BIS 2003
BUREAU
OF
INDIAN
STANDARDS
MANAK
BHAVAN,
9 BAHADUR
SHAH ZAFAR
NEW DELHI
I1OOO2
May 2003
MARG
Price Group 8
FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Cement and Concrete Sectional Committee had been approved by the Civil Engineering Division Council.
This standard was first published in 1968. The first revision of the standard was brought out in 1976. In the first
revision the major modifications included increase in the time limit for supply of ready-mixed concrete by half an
hour in order to make the standard more practicable and permitting use of fly ash.
This second revision is being brought out to incorporate modifications found necessary based on the experience
gained with the use of this standard and specially in the context of recent developments in this field in the couch-y.
The significant modifications included are as follows :
a) Rationalization of definitions and addition of definitions for more terms.
b) Requirements for materials brought in line with IS 456:2000 Plain and reinforced concrete Code of
practice.
c) Minimum testing frequencies introduced for aggregates and water.
d) Basis of supply modified to bring it in line with IS 456:2000 Plain and reinforced concrete Code of
practice.
e) Transportation time made uniform to 2 h.
t) Requirement of temperature of concrete deleted.
g) Sampling procedure has been modified.
h) Tolerance limits for workability have been modified.
j) A clause on non-compliance has been included.
k) A detailed clause on production and delivery including plant safety and maintenance and environmental
considerations has been included.
m) A detai!ed clause on quality control has been included.
n) A detailed clause on order processing and training has been included.
p) Detailed provisions on calibration and weighing equipment accuracy has been introduced as Annex E.
For effective implementation of the provisions of the standard, it maybe desirable that the ready-mixed concrete
plants operate their system under a third party certification scheme to ensure operation of a well structured system
and to build confidence in the users of such concrete.
The composition of the Committee responsible for formulation of this standard is given at Annex H.
For the purpose of deciding whether a particular requirement of this standard is complied with the final value,
observed or calculated, expressing the result of a test shall be rounded off in accordance with IS 2:1960 Rules for
rounding off numerical values (revise@. The number of significant places retained in the rounded off value
should be the same as that of the specified value in this standard.
IS 4926:2003
Indian Standard
READY-MIXED
1 SCOPE
This standard covers the requirements for the
production and supply of ready-mixed concrete. It does
not cover the placing, compaction, curing or protection
of concrete after delivery.
2 REFERENCES
The standards given in Annex A contain provisions
which through reference in this text, constitute
provisions of this standard. At the time of publication,
the editions indicated were valid. A1l standards are
subject to revision, and parties to agreements based on
this standard are encouraged to investigate the
possibility of applying the most recent editions of the
standards indicated in Annex A.
3 TERMINOLOGY
3.0 For the purpose of this standard, the following
definitions shall apply.
3.12 PurchaserPerson
or authority entering a
contract to buy ready-mixed concrete.
4 MATERIALS
4.1 Selection and Approval of Materials
Materials used should satisfy the requirements for the
safety, structural performance,
durability and
appearance of the finished structure, taking fill account
of the environment to which it will be subjected. The
selection and use of materials shall be in accordance
with IS 456. Materials used shall conform to the
relevant Indian Standards applicable. Where materials
are used which are not covered by the provisions of the
relevant Indian Standard, there should be satisfactory
data on their suitability and assurance of quality control.
Records and details of performance of such materials
should be maintained. Account should be taken of
possible interactions and compatibility between
IS 4926:2003
materials used. Also, prior permission of the purchaser
shall reobtained before useofsuch materials.
5 GENERAL REQUIREMENTS
IS 4926:2003
5.3 Ready-mixed concrete plant shall have test facilities
at its premises to carry out routine tests as per the
requirement of the standard.
SAMPLING
6
AND
READY-MIXED CONCRETE
TESTING
OF
6.2 Workability
6.5 Non-Compliance
The action to be taken in case of non-compliance shall
be declared and mutually agreed upon.
7 INFORMATION
PURCHASER
+ 25 mm or + 1/3 of the
specified value, whichever is
less.
TO BE SUPPLIED
BY THE
1S 4926:2003
TO BE SUPPLIED
BY THE
of each
9.1.1.4 Water
IS 4926:2003
in Annex E. The weighing hoppers for cement, mineral
admixtures aggregate shall be capable of receiving their
rated load, without the weighed material coming into
contact with the loading mechanism. Where the rated
capacity of a batching plant mixing cycle is less than
2.0 m3,additional precautions shall be taken to ensure
that the correct number of batches are loaded into the
truck mixer. The weighing hoppers shall be constructed
so as to discharge efficiently and prevent the build up
of materials. A tare adjustment, up to 10 percent of
the nominal capacity of the weigh scale, shall be
provided on the weighing mechanism so that the scale
can be adjusted to zero at least once each day. Dust
seals shall be provided on cement hoppers between
the loading mechanism and the weigh hopper, and
shall be fitted so as to prevent the emission of cement
dust and not to affect weighing accuracy. The hopper
shall be vented to permit escape of air without emission
of cement dust.
as per
9.1.4 Mixing
When more than one type or grade of cement is being
used, the weighing device and discharge screw or other
parts of the transfer system shall be empty before
changing from one type of cement to another.
9.1.4.2 Stationa~
or central mixers
IS 4926:2003
9.1.4.3 Tt-uck mixers
Considerations
The design, management and operation of a readymixed concrete plant should be with due regard for the
environment. The broad criteria given in 9.3.1 to 9.3.10
should be borne in mind when establishing a readymixed concrete plant (where in the following the term
minimize is used it is understood to mean to reduce to
the lowest realistic level using technologies which are
proven, reasonable and economic).
IS 4926:2003
9.3.7 Wuter A4anagement
Storage
9.3.10 Training
1S 4926:2003
can be measured
manufacture.
10.3.3 Complaints
The producer shall have a procedure in place to enable
the diagnosis and correction of faults identified from
complaints.
11 ORDER PROCESSING
A competent person to interpret the specified
requirements and relate these to mix design criteria shall
systematically review specification and orders supplied
by the purchaser. These shall be formally recorded
together with any modification to the specification
resulting from subsequent agreed documentation to
ensure that the plant operator is given the correct
instructions for batching and mixing.
12 TRAINING
12.1 All personnel concerned with production, delivery
8
IS 4926:2003
and the function of the producers quality system shall
have received training appropriate to the duties they
perform.
2) Batching records,
3) Delivery tickets, and
4) Equipment calibration
tenance.
13 RECORDS
ANNEX A
(Ckzuse 2)
LIST OF REFERRED INDIAN STANDARDS
[S No.
Title
Title
IS No.
4634:1991
456:2000
8;42:
1199: 1959
9103: 1999
Concrete admixturesSpec
cation (first revision)
4082:1996
14858:2000
383 : 1999
revision)
1976
ifi-
IS 4926:2003
ANNEX
A<qgregu/f?
,%10
Property/
Parumetdr
(1)
(2)
i) Grading
Type oJAggregate
(3)
Sand/fine
Coarse singlesized
gradedWeekly
Assessment of
Typical Properties
and High Test Rate
(4)
Normal
Monitoring
and Low Test
Rate
(5)
Weekly
Monthly
Weekly
Monthly
All types
Weekly
Weekly
Weekly
3 monthly
3 monthly
3 monthly }
All types
Weekly
3 monthly
Requirement for
Normal
Monitoring and
Low Test Rate
(6)
Last 8 results
conform to IS 383
or representative
values
Last 4 results
* 0.04
Last 4 results
0.04 percent
All types
All types
Monthly
Monthly
6 monthly
6 monthly
v) Fines (silt)
Crrntcnt
Sand
Coarse
Weekly
Monthly
Monthly
3 monthly
Coarse
As specified
Coarse
Yearly
Coarse
2 Weekly
6 monthly
Weekly
6 monthly
Last 3 results
<0.01 percent
vi) Aggregate
[lllpl~t vil[Lle
vii)
I 0(%Fines
viii) FIakincss
Last 4 results
+ 75kghrf
+ 75kg/mq
Last 10 results
<75 percent
maximum allowed
As specified
Yearly
ix) Chloride
(ontellt
All types
~) Aggregate
Abrasirm Value
(I,os Angeles
Melhod)
Coarse
Yearly/
Source change
xi) soundness
Fine and
Coarse
Yearly/
Source change
~ii) Potential
Alkali Aggregate
Reactivity
Inciading
Petrography
Fine and
Coarse
xiii) Petrographic
Description
((;eneral)
All types
5 yeariyl
Source change
5 yedy
IS 4926:2003
B-2 WATER
ANNEX C
(Clause 6.1)
SAMPLING OF CONCRETE
After the truck-mixer has re-mixed its delivery on site
allow at least the first one-third of a m3 of concrete to
be discharged prior to taking any samples. Take at least
4 incremental samples from the remainder of the load
11
ANNEX D
RMC :
Contractor :
Site :
MIX CODE
Grade (N/mm2)
(Characteristic strength)
Minimum Cement Content (kg/m3)
Mineral Additives
fuel ash/Slag/Others)
[[:l%~;ized
12
IS 4926:2003
ANNEX E
Range ofscale
in kg/1
2) Aggregate, chemical
admixtures and water
0.1 -0.5
0.5- 1.0
1.0- 10.0
more than 10.0
: Within+ 2 percent
of the quantity of
the constituent
being measured
shall have
Scale increment
in kg/1
0.01
0.02
0.2
0.4
: Within * 3 percent
of the quantity of
the constituent
being measured
1) Mechanical/ knife
edge systems
13
IS 4926:2003
ANNEX F
(Clause 9.2)
ROUTINE MAINTENANCE CHECKS FOR PLANT AND EQUIPMENT
F-1 STORAGE
AND HANDLING
?3)Check calibration
EQUIPMENT
of moisture
meter
if
applicable.
Weekly Routine:
F-2 BATCHING
Quarterly Routine:
Daily Routine:
a) Adjust tare weights and clean weigh dials (if
applicable).
Daily Routine:
Weekly Routine:
Monthly Routine:
14
IS 4926:2003
ANNEX G
(Clause 9.4)
DELIVERY
TICKET INFORMATION
q) Quantity of concrete in m.
r) Time of loading.
s) Signature of the plant operator.
depot.
b) Serial number of the ticket.
c) Date.
d) Truck number.
e) Pouring location.
15
IS 4926:2003
ANNEX H
( Foreword)
COMMITTEE
COMPOSITION
Organization
DRH.C. VIVESVARYA
( Chairman)
Bangalore 560003)
Balance,
(Continuedonpage 17)
16
CJrganizatiorr
SHRJD.K. KANUNCO
SHRJB.R. MEE~A( A//ernate )
DRS.C. AHLUWALIA
SUPERINTENDING
ENGINEER
(DESIGN)
EXECOTJVE
ENGINEER
( Alternate )
Jomr DIREcTOR(STO)(B&
S)/CB-11
Jomr DwwcToR(STD)(B&S)
/CB-I (Alterna/e )
CHIEFENGINEER
(NAVGAM
DAM)
SUPERINTENDING
ENGINEER
( Alterrraie )
SHRIS. GOPALAKRMHNAN
SHRIN.P, RAJAMANE
( A1/ernate )
Stno T.N. TiWAR[
DRD. GHOSH( Aliernale )
SHRIS. GOPINATH
SHRIR. ARUNACHALAM
( Ahernate )
SHRIP.R.C. NAIR
SHRIP.D. KELKAR
( A//ernaie )
DRH.C. VISVESVARAYA
SHRJD.C. CHATURVEDI
( Alternate )
SHRJY.R, TANEJA
SHRIS.K. JAIN,Director and Head (Civ Engg)
[Representing Director General (Ex-oficio)]
Member Secretaries
SHIUSANJAY
PANT
Joint Director ( Civ Engg ), BIS
SHRJALOKKESARJ
Deputy Director ( Civ Engg ), BIS
DRN. RAGHAVENDRA
( Convener )
SHRIJ.K. PRASAD
DRB. K. RAO
SJUUS.P. TEHnJ( Alterna/e )
SUPERINTENDING
ENGJNEER
(DESJGN
)
EXECUTJVE
ENGINEER
(DESJGN)
111( Alternafe )
DRS.S. SEEHRA
SHRJSATANDER
KUMAR
( A1/ernate )
DiRECTOR
SHRJN. CHANDRASEKHARAN
( A//ernate )
DiRECTOR
(C&MDD)
DEPUTY
DJRECTOR
(C&MDD) ( Alternate )
DRSC. PAL
COLSHRIPAL( Alternafe )
SHRJSC. SAWHTWY
SHRIR.P. MEHROTRA
( Alterna/e )
DR VIMALKUMAR
SHRIMUKESH
MATHUR
( A/ternate )
SHRIS.A. REDDI
DRN.K. NAYAK
( A/ferna[e )
SHRiAK. JAIN
DRS.B. HEGDE
( A1/erna/e )
SHRJJ.P. DESAI
SHRIB.K. JAGETtA
( Ahernaie )
PROFM.S. SH~Y
SHRIL.N. APTE( A1/ernaie )
DRSUDHIR
MISHRA
(Con(inued on page 18)
1S 4926:2003
(( orrf{rruedfrom page 17)
Representative(s)
Organization
DRASHOKKUMAR
GHOSH
DR B. BHATTACHARJEE
DR ASHOKKUMARJAIN
SHRJHANSJ. FUCHS
SHRJM. SANJAYBAHADOR( Alternate )
SHRI T.B. BANERJEE
SHRJ1.K. PANOEY( Al(ernate )
SHRJ V.V. GOWNOARAO
SHRJR.P. GOEL( Alternate )
Drr S.C. MAUI
SHRJR.C. WASON( Alternate )
SHRIU.S.P. VERMA
CHJEFENGUW~R& JoiNT SECRETARY
SOPERJNTENDING
ENGWEER( A/terna~e)
JouiT DIRECTORSTANDARDS
(B&S)/CB-1
JOINTDOtECTORSTANDARDS
(B&S)/CB-11 ( Alternate)
SHRI K. MANJ
SHRJK. BALASUBRAMANJAN
( Alternate)
SrrruMAHESHTANDDN
SHRJVINAYGWTA ( Alternate)
SHRJP. SRiNJVASAN
SHRJP. BANDOPADHVAY
( Alternate)
DR PC. CHOWDHORY
DR C.S. VISHWANATHA
( Alternate)
SHRJY.R. TANEJA
DR C. RAJKUMAR
SHRJLALITKUNARJAIN
Apartments,
DR AK. MULL]CK(Convener)
Kalkaji
18
Bureau
of Indian
Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed t~ the Director (Publication), BIS.
Review
of Indian
Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
BIS Catalogue and Standards: Monthly Additions.
This Indian Standard has been developed from Dot: No. CED 2 (5809).
Amendments
Date of Issue
Amend No.
Text Affected
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