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ASME IX WPS PQR Checklist PDF
ASME IX WPS PQR Checklist PDF
IXWPS&PQRCheckList
hskweldingsolutions2014
QW402JOINTS
1 ingroovedesign
2 backing
3 backingcomposition
4 ofbackinginsinglesidedweld
5 + backingorchemicalcomposition
10 rootspacing
11 retainers
QW403BASEMETAL
1 PNumber
2 max.Tqualified
4 groupnumber
5 ingroupnumberQW422
6 Tlimitsforimpacttest16mmminT
8 Tqualified
9 tpass>1/2in(13mm)
10 Tlimitsqualified(shortcircuitarc)
11 PNqualified
12 PNumber/meltin
!!!CannotreplacetheuseofSectionIX!!!
SMAW
QW406Preheat
1 decrease>100F(55C)
2 preheatmaintenance
3 increase>100F(55C)(IP)
QW407PWHT
1 PWHT(none,<A1,>A3,>A1&<A3or
combination)
2 PWHT(time&temperaturerange)
4 TLimits>A3
S
S
E
E
E
E
E
E
E
S
E
E
S
N
E
E
E
E
E
E
E
E
N
E
S
E
E
N
E
S
E
E
E
N
E
E
N
S
E
N
E
E
E
N
N
S
N
E
S
S
E
S
E
S
E
S
E
S
S
N
N
N
N
E
E
S
E
E
E
E
E
PAW
N
N
N
S
N
S
N
ESW
E
E
E
E
S
S
E
E
S
S
E
E
N
N
OFW
N
N
N
N
N
N
N
N
SAW
S
S
QW405Positions
1 + otherposition
2 positiontovertical
3 Ver calWelding
Page1of2
GMAW/
FCAW
GTAW
QW404FillerMetals
3 sizeoffillermetal
4 FN
E
5 AN(ferrousmaterialsonly)
E
6 diameterofelectrodes
7 diameter>in(6mm)
9 flux/wireclassification
10 alloyflux
12 AWSclassification
14 filler
17 fluxtypeorcomposition
18 wiretoplate
19 consumguide
22 consumableinsert
23 solidormetalcoredtofluxcoredorvv
24 /supplementalFillerMetal
27 alloyelementsfromsupplementalfiller
29 fluxtradedesignation
30 t
E
32 tlimits(shortcircuitarc)
33 AWSclassification
34 fluxTypeneutral/activeP#1)
35 flux/wireclassification
36 recrushedslag
50 GTAWfluxtoaidpenetration
www.weldassistant.com
ASMESect.IXWPS&PQRCheckList
hskweldingsolutions2014
!!!CannotreplacetheuseofSectionIX!!!
QW408GAS
1
2
3
4
5
7
9
SMAW
trailingorcomposition
shieldinggassingle,mixtureor%
shieldingflowrate
composition
backingorcompositionorflow
typefuelgas
backingorcomposition
P4X,P10I,J,KP5XorP6X
10 shieldingortrailingP10I,J,K,P5XorP6X
21 flowrate
QW409ElectricalCharacteristics
1 > heatinput
2 transfermodetoshortcircuitorvv
3 pulsingItoDC
4 ACtoDCorvv,forDCpolarity
5 15%I&Erange
8 Amps&(exceptSMAW>AW)volts
range
12 tungstenelectrode
www.weldassistant.com
GMAW/
FCAW
GTAW
N
E
N
N
QW410Technique
1 string/weaveformanualor
semiautomatic
2 flamecharacteristics
3 orificecup,ornozzlesize
4 Technique
5 methodofcleaning
6 methodofbackgouge
7 oscillationformachineorautomatic
8 contacttubetoworkdistance
9 multitosinglepassperside
10 singletomultielectrodesformachine
&automatic
11 closedtooutofchamberweldingfor
PN5X
12 meltintokeyhole
15 electrodespacingmachine&automatic
25 manualorsemiautomatictomachine
orautomatic
26 peening
64 useofthermalprocessforP11A&P11B E
N
N
N
N
N
N
N
N
S N
E
N
S N
N
N
N
N
N
N
N
N
N
N
E
N
N
N
N
N
S N
N
E
N N
E E
S N
N
E
PAW
S N
N
N
E
S N
ESW
N
N
OFW
SAW
E
N
Page2of2
S N
S
N
LEGEND
>Increase/greaterthan
+Addition
Uphill
Forehand
Change
<Decrease/lessthan
Deletion
Downhill
Backhand
E=EssentialVariableswhichmustbeindicatedonboththeWPSandrecordedonthePQR.
AnychangestothesevariablesrequirerequalificationofWPS
S=SupplementaryEssentialVariablesmustbeindicatedontheWPSandRecordedonthePQRwhenImpactTestingis
required.ChangestothesevariableswhenImpacttestingisperformedrequirerequalificationofWPS.
N=NonessentialvariablesmustbeindicatedontheWPSbutwhenchangeddonotrequirerequalificationofWPS
NOTE1:WPSsaretoindicateallEssential,NonessentialandwhenrequiredSupplementaryEssentialvariablesapplicablefor
theprocess.PQR'saretoindicateallEssentialandwhenrequiredSupplementaryEssentialvariablesapplicableforthe
process.DonotindicatevariableswhicharenotusedasNA,theyareapplicableandshouldbeenteredontheWPSorPQRas
"None"/"Notused"orsimilar.
NOTE2:Becarefulofconvertingatemperaturevalueandatemperaturedifferenceforexample:Apreheatorinterpass
temperatureof200C:(9x200C)/5+32=392Fwithapermitteddecreaseof100Fgives392F100F=292Cconverted
backtoC(292F32)x5/9=144,44C;thedifferenceis200C144,44C=55,56.Thispermitsanincreaseordecreaseof
55,56Cnotaswouldbeassumedfromconverting100F(100F32)x5/9=32,7C
!!!CannotreplacetheuseofSectionIX!!!