A-2 Environmental Features

SAUDI ARABIA
SHUQAIQ-2 IWPP PROJECT

COURSE-A
ITEM - General
CONTENTS
A-2. Environmental Features

06 June 2009
MITSUBISHI HEAVY INDUSTRIES, LTD.

NAGASAKI SHIPYARD & MACHINARY WORKS
PAGE 2
GeneralGeneral-Environmental Features
Contents
1.
2.
3.
OVERALL PLAN
STACK EMISSIONS
WATER QUALITY
MHI BUSINESS
CONFIDENTIAL
PAGE 3
1. OVERALL PLAN:
Input
SHUQAIQ-2
IWPP
Output
Electric Power
Crude Oil
Product Water
Sea Water
Air
Chemical
Plant
(To Consumer)
(To Consumer)
Flue gas
(To Nature)
Waste water
(To Nature)
Ash
(To Dispose)
MHI BUSINESS
CONFIDENTIAL
PAGE 4
Contents
1.
2.
3.
OVERALL PLAN
STACK EMISSIONS
WATER QUALITY
MHI BUSINESS
CONFIDENTIAL
PAGE 5
2. STACK EMISSIONS - DESIGN CONDITION:

Flue Gas Emissions from Stack will be in accordance with
the Contract Documents requirement.
Pollutants
Concentration
SOX at stack outlet
440 mg/Nm3
at 1013 mbar, 00c, dry
NOX at stack outlet
400 mg/Nm3
CO at stack outlet
400 mg/Nm3
Particulates at ESP outlet

& stack outlet
50 mg/Nm3
MHI BUSINESS
CONFIDENTIAL
PAGE 6
2. STACK EMISSIONS - MITIGATION:

Following methods are adopted to meet the emission condition:
Low NOx Combustion Technology
(Circular Corner Firing System + OFA System)
High efficiency Electrostatic Precipitator (ESP) for
arresting particulates.
Seawater Treatment Process for Flue Gas
Desulfurization (FGD).
100m Height Stack for dispersing the emission over
wide range.
MHI BUSINESS
CONFIDENTIAL
PAGE 7

Low NOx Combustion Technology
(Circular Corner Firing System)
Longer flame path (L > L) provides more perfect combustion
Fuel & Air Mixture
by Fire circle
Slow speed burning
L < L
Fuel
Air
Fuel
Air
Fuel
Air
Front Firing
Circular Firing
Plan View
MHI BUSINESS
CONFIDENTIAL
PAGE 8

Low NOx Combustion Technology OFA System (Over Firing Air)
Low excess air in Main Burner zone (MB)

in order to decrease NOx
Furnace
Outlet
No emission of undesirable substance to

environment
Boiler efficiency and flue gas flow
unchanged
OFA
Air:15%
MB
Air:85%
Second Stage
Combustion
Zone
First Stage
Combustion
Zone
MHI BUSINESS
CONFIDENTIAL
PAGE 9
Clean
Gas
Treated
Flue Gas
CO2
Flue Gas
CO2
SO2
Air
Ash
ESP
Flue Gas
Ionization
SO2 + H2OHSO3 + H+
FGD ABSORBER
Stack
CO2
SO2
DCFS
Fuel
SEA
Fly Ash
Handling
System
Boiler
WATER
ESP
Oxidation/Aeration Pit
FGD
MHI BUSINESS
CONFIDENTIAL
PAGE 10
:Flue Gas
Oxidation Basin
ESP
FGD Absorber
Equipment arrangement downstream of Boiler
MHI BUSINESS
CONFIDENTIAL
PAGE 11
2. STACK EMISSIONS EQUIPMENT DESIGN:

High efficiency Electrostatic Precipitator (ESP)
Roof
MANUFACTURER
MHI-EE
DESIGN CONDITION 100% B-MCR

CAPACITY 2sets / Unit
Trans/Rectifier
Manhole
D.E. rapping motor
Ceiling
Rapping
Girder
QUANTITY
2 Sets / 1 Boiler
TYPE
HORIZONTAL FLOW DRY as

G
TYPE, OUTDOOR
DESIGN GAS FLOW
978,700 m3N/h (dry)
DESIGN FUEL
Fuel Oil (Crude)
COLLECTING
EFFICIENCY
85.2 %
OUTLET DUST
CONCENTRATION
50 mg/Nm3 (dry 3% O2)
Gas Inlet
Duct
Discharge
Erectrode
Collecting
Erectrode
Internal
walkway
Insulation material
Baffle plate Hopper
C.E.Rapping
motor
Hopper
MHI BUSINESS
CONFIDENTIAL
PAGE 12

High efficiency Electrostatic Precipitator (ESP)
Roof
Trans/Rectifier
Manhole
D.E. rapping motor
Ceiling
Rapping
Girder
Gas
Gas Inlet
Duct
Discharge
Erectrode
Collecting
Erectrode
Internal
walkway
Insulation material
(Photo : Reference plant in Japan)
Baffle plate Hopper
C.E.Rapping
motor
Hopper
MHI BUSINESS
CONFIDENTIAL
PAGE 13

Flue Gas Desulfurization(FGD) Plant
MANUFACTURE
R
MHI - Nagasaki
DESIGN
CONDITION
B-MCR of One(1) Boiler
QUANTITY
1 unit / 1Boiler
PROCESS
Once-Through, Wet, Sea Water
DESIGN FUEL
OIL
3.1 % by wt Sulfur Content
OUTLET SO2
< 440 mg/ Nm3

(at 1013 mbar, 298K dry)
MAJOR
EQUIPMENT
Absorber (100%x1)
Spray Pump (33%x3)
Oxidation Air Blower (25% x 4)
Aeration Air Blower 50% x 2.
MHI BUSINESS
CONFIDENTIAL
PAGE 14
2. STACK EMISSIONS MONITORING:

Continuous emission monitoring system (CEMS
Following parameters will be continuously monitored at the inlet/bottom part of
Stack and automatically reported to DCS.
SO2 (Stack, Inlet)

NOx (Stack)
Dust (Stack)
CO, CO2 (Stack)
O2 (Stack, Inlet)
DCS
CEMS
Power Station
MHI BUSINESS
CONFIDENTIAL
PAGE 15
Contents
1.
2.
3.
OVERALL PLAN
STACK EMISSIONS
WATER QUALITY
MHI BUSINESS
CONFIDENTIAL
PAGE 16
3. WATER QUALITY COMMON DRAIN PIT:

Common Drain Pit
Workshop Drain Pit
Unit 1 Turbine Drain Pit
EDG Sump Pit
Oil Separator- A
Unit 3 Boiler Drain Pit

CO2 Drain Pit
Unit 1 ESP Drain Pit
Fire Fighting Pump Drain Pit

Oil Separator- B
Lab.
Drain Pit
Fuel Oil Pump Drain Pit
Electrochlorination Drain Pit
NO.2 Unsteady Waste

Storage Basin
NO.1-Unsteady Waste
Storage Basin
Steady Waste Water

Storage Basin
MHI BUSINESS
CONFIDENTIAL
PAGE 17
3. WATER QUALITY - DESIGN CODES AND STANDARD:
Treated process waste water is fed to the sea.

Following limits shall be kept as per Saudi standard.
MHI BUSINESS
CONFIDENTIAL
PAGE 18

Parameter
Values
(1) pH value
: 6-9
(2) BOD (Bio-chemical oxygen demand)
: 25 mg/l
(3) COD (Chemical oxygen demand)
: 150 mg/l
(4) Total suspended solids (TSS)
: max. 15 mg/l
(5) Total organic carbon (TOC)
: 50 mg/l
(6) Total chlorinated hydrocarbons (HC)
: 0.1 mg/l
(7) Turbidity
: max. 75 NTU
(8) Total Kjeldahl nitrogen (TKN)
: 5 mg/l
MHI BUSINESS
CONFIDENTIAL
PAGE 19

Parameter
Values
(9) Chromium, total (Cr)
: 0.1 mg/l
(10) Oil and grease
: 8.0 mg/l
(11) Copper (Cu)
: 0.2 mg/l
(12) Zinc (Zn)
: 1.0 mg/l
MHI BUSINESS
CONFIDENTIAL
PAGE 20

Parameter
Values
(13) Cadmium (Cd)
: 0.02 mg/l
(14) Nickel (Ni)
: 0.2 mg/l
(15) Mercury (Hg)
: 0.001 mg/l
(16) Ammonia as nitrogen
: 1 mg/l
(17) Chlorine (residual)
: 0.2 mg/l
(18) Phenols
: 0.1 mg/l
MHI BUSINESS
CONFIDENTIAL
PAGE 21

Parameter
Values
(19) Cyanide (CN)
: 0.05 mg/l
(20) Total coliform
: 1,000 MPN/100mlc
(21) Arsenic (As)
: 0.1 mg/l
(22) Lead (Pb)
: 0.1 mg/l
(23) Phosphate (total as Phosphorous)
: 1.0 mg/l
MHI BUSINESS
CONFIDENTIAL
PAGE 22
3. WATER QUALITY - MITIGATION:

Waste water from Power plant will be collected and treated to meet the waste
water quality. Waste water treated by WWTP is flown to outfall (sea).
Chemicals for coagulation and pH control will be dosed.
Aeration will be done by mixing air blowers.
Ammonia / ammoniacal nitrogen will be removed by bacteria.
Sludge will be stored in cake hopper after dehydrated by the dehydrator unit.
Oily wastewater will be collected by drain system and waste water separated
from oil by separator will be flown to waste water treatment.
MHI BUSINESS
CONFIDENTIAL
PAGE 23
3. WATER QUALITY COMMON DRAIN PIT:

Common Drain Pit
Workshop Drain Pit
EDG Sump Pit
Oil Separator- A

CO2 Drain Pit
Fire Fighting Pump Drain Pit

Oil Separator- B
Lab.
Drain Pit
Fuel Oil Pump Drain Pit
Electrochlorination Drain Pit
NO.2 Unsteady Waste

Storage Basin
NO.1-Unsteady Waste
Storage Basin
Steady Waste Water

Storage Basin
MHI BUSINESS
CONFIDENTIAL
PAGE 24
3. WATER QUALITY - WW TREATMENT SYSTEM-1:

WWT Plant System-1
SW Treated Effl.
Disposal Pump
To Reaction Pit
From Purified
WW Pump
Sand Filter A/B
Drain Pump
Boiler Drain
Boiler Lay up Drain
Oxidation Tank
To Reaction Pit
Ash Washing
ESP Washing
NO.1-Unsteady Waste
Water Storage Basin
NO.2-Unsteady Waste
Water Storage Basin
Steady Waste Water

Storage Basin
Air
Air
Air
MHI BUSINESS
CONFIDENTIAL
PAGE 25

WWT Reaction Pit System
WWTP Caustic
Dosing Pump
Steady
WW Pump A/B
Unsteady
WW Pump A/B
Sedimentation
Tank
Nitrification
Tank
Reaction Pit
Coagulation Pit
pH Control Pit
MHI BUSINESS
CONFIDENTIAL
PAGE 26

WWT Clarifier System
Clarifier
Sand Filter
A/B
pH Control Pit
Nitrification
Tank
Nitrogen Treated
Water Pit
Sludge
Enrichment
Tank
MHI BUSINESS
CONFIDENTIAL
PAGE 27

WWT Sand Filter & Purified System
Steady Waste
Water Storage
Tank
N2 Treated
Water Pit
Pump A/B
Sand
Filter
A
Purified
Waste Water
To
Aeration Basin
To Sea
Sand
Filter
B
WWTP
Neutr
Pit
Purified Waste
Water Pump
Steady Waste
Water Storage
Basin
Sand Filter Air
Scrubbling
Blower A / B
Service &
Potable Water
Supply Header
Puri.
Waste
Water
Pit
S / F Back
Wash Pump
MHI BUSINESS
CONFIDENTIAL
PAGE 28

Dehydrant Dosing
Pump A / B
WWT Sludge Handling System
Slurry Pump
A/B
Sedimentation
Tank
Dehydrator Unit
Clarifier
Pump A / B
Sludge Enrichment
Tank
Cake Hopper
Steady Waste
Water Basin
Discharge
Sludge Pump
Nitrification
Basin Blower
Service &
Potable
Water Supply
Header
Chemical
Dike
Drain Gutter
Drain Recovery Pit
MHI BUSINESS
CONFIDENTIAL
PAGE 29

WWT Air Blowing System
NO1 Unsteady
Waste Water
Storage Basin
NO.2 Unsteady
Waste Water
Storage Basin
Steady Waste
Water Storage
Basin
NO.1 Unsteady Waste Water

Storage Basin
Aeration Blower A / B / C
NO.2 Unsteady
Waste Water
Storage Basin
Aeration Blower
Steady Waste Water

Storage Basin
Aeration Blower
Drain
Recovery Pit
Purified Waste
Water Pit
Nitrification
Tank
Sand Filter
A/B
Nitrification Basin
Blower A / B
Sand Filter Air

Scrubbling Blower A / B
MHI BUSINESS
CONFIDENTIAL
PAGE 30

WWT Dosing System
Hydrochloric
Acid
Storage Tank
pH Control
Pit
Hydrochloric
Acid Storage
Tank
Hypochlorite
Tank
Nitrogen
Treated Pit
Caustic
Storage Tank
Oxidation
Tank
Reaction Pit &

WWTP Neut. Pit
Caustic
Storage Tank
WWTP Caustic
Dosing Pump
WWTP Hydrochloric
Dosing Pump
Hypochlorite
Dosing Pump
MHI BUSINESS
CONFIDENTIAL
PAGE 31

WWT Dosing System
Service & Potable
Water Supply
Header
Coagulant Aid
Dosing Unit
Dehydrant Dosing
Unit
Coagulation
Pit
Clarifier
Dehydrator
Unit
Coagulant Aid
Dosing Pump
Dehydrant Dosing
Pump
MHI BUSINESS
CONFIDENTIAL
PAGE 32

WWT Dosing System
Service &
Potable Water
Supply Header
Chelate Tank
H3Po4 Tank
Coagulant Tank
Nitrification
Tank
Reaction
Pit
Reaction
Pit
Chelate Dosing
Pump
H3Po4 Dosing
Pump
Coagulant
Dosing Pump
MHI BUSINESS
CONFIDENTIAL
PAGE 33
3. WATER QUALITY - SEWAGE WATER SYSTEM FLOW:

SEWAGE WATER SYSTEM FLOW
From Service
Water Pipe
From Service
Water Pipe
Gate & Security House

Sanitary Pit
Canteen Sanitary Pit
From Service
Water Pipe
Workshop Area Sanitary Pit

From Service
Water Pipe
Sewage Treatment
Plant
From Service
Water Pipe
From Service
Water Pipe
Water Treatment
Building
Sanitary Pit
Control Building
Sanitary Pit
Desalination Plant
Control Building
Sanitary Pit
MHI BUSINESS
CONFIDENTIAL
PAGE 34
3. WATER QUALITY -SEWAGE TREATMENT SYSTEM-1:

SWT Plant System-1
Drying Bed
A/B
From Four
Locations
No.1, No.2
Aeration Chamber
Sedimentation
Chamber
Primary Sedimantation
Tank
Sewage Flow
Control Chamber
Sludge Thickening And

Storage Chamber
No.1
Denitrification
Chamber
No.2
Denitrification
Chamber
MHI BUSINESS
CONFIDENTIAL
PAGE 35

SWT Plant System-2
Sludge Thickening
And
Storage Chamber
No. 1 Denitrification
Chamber
From No.1
Denitrification
Chamber
No. 3 Aeration
Chamber
No. 2 Denitrification
Chamber
No. 1 Aeration
Chamber
No. 2 Aeration
Chamber
Sedimentation
Chamber
Clarified Effluent
Transfer Chamber
MHI BUSINESS
CONFIDENTIAL
PAGE 36

SWT Plant System-3
To WWTP
Steady Waste
Water Basin
Clarified Effluent
Transfer Chamber
No.3 Aeration
Chamber
Final Sedimentation
Chamber
Disinfection
Chamber
Treated Effluent
Disposal Pump Room
MHI BUSINESS
CONFIDENTIAL

A-2 Environmental Features

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

A-2 Environmental Features

Uploaded by

Copyright:

Available Formats

SAUDI ARABIA

SHUQAIQ-2 IWPP PROJECT

A-2. Environmental Features

MITSUBISHI HEAVY INDUSTRIES, LTD.

2. STACK EMISSIONS - DESIGN CONDITION:

SOX at stack outlet

NOX at stack outlet

Particulates at ESP outlet

2. STACK EMISSIONS - MITIGATION:

2. STACK EMISSIONS - MITIGATION:

Slow speed burning

2. STACK EMISSIONS - MITIGATION:

Low excess air in Main Burner zone (MB)

No emission of undesirable substance to

2. STACK EMISSIONS - MITIGATION:

Equipment arrangement downstream of Boiler

2. STACK EMISSIONS EQUIPMENT DESIGN:

DESIGN CONDITION 100% B-MCR

HORIZONTAL FLOW DRY as

DESIGN GAS FLOW

978,700 m3N/h (dry)

Fuel Oil (Crude)

50 mg/Nm3 (dry 3% O2)

Baffle plate Hopper

2. STACK EMISSIONS EQUIPMENT DESIGN:

(Photo : Reference plant in Japan)

Baffle plate Hopper

2. STACK EMISSIONS EQUIPMENT DESIGN:

B-MCR of One(1) Boiler

Once-Through, Wet, Sea Water

3.1 % by wt Sulfur Content

< 440 mg/ Nm3

2. STACK EMISSIONS MONITORING:

SO2 (Stack, Inlet)

3. WATER QUALITY COMMON DRAIN PIT:

EDG Sump Pit

Unit 3 Boiler Drain Pit

Unit 1 ESP Drain Pit

Fire Fighting Pump Drain Pit

Unit 2 ESP Drain Pit

Unit 1 Turbine Drain Pit

Unit 3 ESP Drain Pit

Fuel Oil Pump Drain Pit

Electrochlorination Drain Pit

NO.2 Unsteady Waste

Steady Waste Water

3. WATER QUALITY - DESIGN CODES AND STANDARD:

Treated process waste water is fed to the sea.

3. WATER QUALITY - DESIGN CODES AND STANDARD:

(2) BOD (Bio-chemical oxygen demand)

(3) COD (Chemical oxygen demand)

(4) Total suspended solids (TSS)

(5) Total organic carbon (TOC)

(6) Total chlorinated hydrocarbons (HC)

(8) Total Kjeldahl nitrogen (TKN)

3. WATER QUALITY - DESIGN CODES AND STANDARD:

(9) Chromium, total (Cr)

(10) Oil and grease

(11) Copper (Cu)

(12) Zinc (Zn)

3. WATER QUALITY - DESIGN CODES AND STANDARD:

(13) Cadmium (Cd)

(14) Nickel (Ni)

(15) Mercury (Hg)