Professional Documents
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M102 M
M102 M
PROJECT
EMPLOYER
Document No.
AB-P-D-800-EL-M-00019
DSN No.
Vendor / Yard Logo:
Rev.
A01
Page
1450 of 1706
We reserve all rights connected to the contents of this document. Reproduction, use or disclosure to third parties without our previous written authorisation is strictly forbidden
ABB S.p.A.(ABB Sace Division)
Content
Table of content
General ........................................................................................................................... 4
Target Group .................................................................................................................................... 4
Use of Warning, Caution, Information and Tip icon ............................................................................ 4
Terminology ...................................................................................................................................... 5
Related Documentation ..................................................................................................................... 6
Related System Version .................................................................................................................... 6
Document Revision History ............................................................................................................... 6
Mounting ........................................................................................................................ 9
Mounting of M10x-M ......................................................................................................................... 9
Interfaces........................................................................................................................ 9
Terminal Designations..................................................................................................................... 10
Typical Diagram .............................................................................................................................. 16
Functionality ................................................................................................................ 18
Starter Types .................................................................................................................................. 18
Operating Sequence in NR-2N (Dahlander) ..............................................................................26
Operating Sequence in NR-2N (Separate Windings).................................................................27
Protection Function ......................................................................................................................... 31
Function and Supervision ................................................................................................................ 48
Communication Interface............................................................................................ 60
Overview......................................................................................................................................... 60
RS485 Interface Cable .................................................................................................................... 60
Function Description ....................................................................................................................... 60
Parameterization.......................................................................................................... 61
Overview......................................................................................................................................... 61
Parameterization via MD2/MD3 ....................................................................................................... 61
Parameterization via MODBUS ....................................................................................................... 61
M10x-M Parameters........................................................................................................................ 61
Accessories ................................................................................................................. 62
MD2/MD3 Operator Panel ............................................................................................................... 62
Parameterization Software: MCUsetup ............................................................................................ 66
1TNC911112D0204
General
General
Target Group
The manual is primarily intended for those requiring information on the applications of M10x for
the purpose of understanding, engineering, wiring & operating of the product.
The objective of this manual is to provide the technical functions description of M10x-M.
This manual should be studied carefully before installing, parameterizing or operating the motor
control unit. It is assumed that the user has a basic knowledge of physical and electrical
fundamentals, electrical wiring practices and electrical components.
This document should be used along with M10x-M Parameter Description, which provides
detailed information about parameters and their applications.
1TNC911112D0204
General
Terminology
List of the terms, acronyms, abbreviations and definitions that used in this document.
Abbreviation Term
Description
Alarm
Distributed Control
System
Local Hardwiring
MODBUS
MODBUS RTU
PCS
Process Control
System
PTC
RCU
Remote fieldbus
DCS
RS485
TOL
Trip
1TNC911112D0204
General
Related Documentation
1TNC 911105 M0203
1TNC911104 M0202
Initial Edition
10/2003
D0202
Product Revision
10/2005
D0203
10/2007
D0204
10/2010
1TNC911112D0204
Product Overview
Product Overview
Introduction
M10x is an intelligent motor control and protection device based on current measurement or
current measurement and voltage measurement. Installed in and supplied as part of ABB Low
Voltage switchgear MNS , it is part of low voltage system family to provide customers another
ABB intelligent system solution.
M10x is of microprocessor-based product providing comprehensive but standard features into
one device. It is designed to use in individual motor starter. By setting/changing parameters
into the device, M10x provides specific control, monitoring, protection functions tailored for each
motor. .
Standard features simplify maintenance and plant expansion.
M10x-M is M10x with Modbus interface. M10x-M is with dual RS485 interfaces which support
full redundancy network and are able to communicate with upstream control system in parallel
and in high speed and reliable way. Any M10x-M may be interrogated on demand to determine
both actual and operating parameters. Fast response time for alarm or trip status makes real
time control of a complete process possible. Statistical recording of running hours and number
of operations assists with predictive maintenance scheduling.
For AC motor and the operated installation this means:
Reliable protection
Maximum utilization
Continuous supervision
Flexibility
1TNC911112D0204
Product Overview
Structure
M10x-M consists of two parts:
Main unit (with current converter unit)
Operator Panel MD2/MD3
Main Unit
Main unit is a unit contains the electronics of the motor control unit and integrated CT.
There are 6 types of M10x main unit in terms of different CT range. For motor rating larger than
63A, interposing CTs are to select.
Main unit is fixed to a mounting rail.
Operator Panel MD2/MD3
The Operator panel is the user interface mounted on the front door or drawer. With control
buttons, LED, LCD module (MD2 only), MD2/MD3 provides the functions as motor control,
supervision and parameterizing. One operator panel is provided for each main unit at request.
M10x-M Enclosure material
The enclosure of the M10x-P is made of polycarbonate. Flammability rating of the material is UL
94 V-0 and material is halogen free.
Colour of the enclosure is RAL 7012.
For detail description of MD2/MD3 please refer to chapter Accessories
Fig. 2 M10x-M
1TNC911112D0204
Interfaces
Mounting
MD3
Mounting of M10x-M
M102-M
Interfaces
Terminal blocks of M10x are located on the top of the main unit for easy access. There are 3
sets of I/O terminal blocks and 1 set of RJ11 connector as shown.
Digital Inputs
Integrated CT
L
MD2/3
Connector
Dual RS485
Interfaces
Vo ltage Input
(M102 Only)
RCT Input
Relay Output
Power Supply
1TNC911112D0204
Interfaces
Terminal Designations
Terminal Block
Designation
Terminal
Number
Plug/Contacts
X1:1X1:13
X1:14X1:16
X2:16
X3:15
X3:6,7
RCT input
X3:813
X4:19
Relay output
X4:10,11
24VDC Supply
X4:12
Ground
Lead-through
Current Measurement
X1
X2
X3
X4
L1-T1;L2-T2;L3T3
Remark
Cross section
1.5mm2
Cross section
2.5mm2
Cross section
2.5mm2
10mm window
Power Supply
The standard power supply is 24V DC preferably from a UPS.
Name
Description
X4:11
24VDC
X4:10
GND
Terminal No.
Digital Input
M101-M has 6 and M102-M has 13 digital inputs of the type 5mA/24VDC. Digital inputs are
cyclically read. The contact is detected as closed if the input current is over 2.5mA and open if
current is under 0.8mA. There are three programmable inputs included, which can be assigned
to a defined function.
10
1TNC911112D0204
Interfaces
Terminal No.
Name
Description
X1:1
IN_COM
X1:2
NC
Spare
X1:3
LOC/R
X1:4
NC
Spare
X1:5
F_Ca
X1:6
NC
Spare
X1:7
F_Cb
X1:8
NC
Spare
X1:9
PROG_IN0
Programmable input 0
X1:10
NC
Spare
X1:11
PROG_IN1
Programmable input 1
X1:12
NC
Spare
X1:13
PROG_IN2
Programmable input 2
Terminal No.
Name
Description
X1:1
LIMIT1
X1:2
LIMIT2
X1:3
START1
X1:4
START2
X1:5
STOP
X1:6
LOC/R
X1:7
F_Ca
X1:8
F_Cb
X1:9
F_Cc
X1:10
PROG_IN0
Programmable input 0
X1:11
PROG_IN1
Programmable input 1
X1:12
PROG_IN2
Programmable input 2
X1:13
MCB
1TNC911112D0204
11
Interfaces
Name
Description
X1:14
PTCA
X1:15
PTCB
X1:16
PTCG
12
1TNC911112D0204
Interfaces
Fieldbus Interface
M10x-M is with dual RS485 communication interfaces which support full redundancy network
design.
Shielded twisted pair (STP) shall be used for communication wiring.
The shield terminal X3: 3 is connection with the ground terminal X4: 12 which is
solidly earthed via internal circuit.
Terminal No.
Name
Description
X3:1
2B
Serial RS485 B
X3:2
2A
Serial RS485 A
X3:3
SHIELD
Shield
X3:4
1B
Serial RS485 B
X3:5
1A
Serial RS485 A
Name
Description
X3:6
Ioa
X3:7
Iob
i) For information on different types of RCTs, please refer to M10x Ordering Guide.
ii) In the case that RCT is not required, terminals X3:6 and X3:7 shall be shorted to
avoid potential external disturbance.
Voltage Measurement (M102-M Only)
M102-M continuously measures three phase voltages. The voltage data is used for protection
functions and power calculation.
Voltage measurement is only available in M102-x!
1TNC911112D0204
13
Interfaces
Terminal No.
Name
Description
X3:9
Vc
X3:11
Vb
X3:13
Va
X3:8
Neutral input
Name
Description
X4:6
CCLI
X4:7
CCA
Contactor control A
X4:8
CCB
Contactor control B
X4:9
CCC
Contactor control C
M101-M
M102-M
14
1TNC911112D0204
Interfaces
Programmable Output
M10x-M has two auxiliary programmable output relays. Each programmable output can be
assigned to a defined function.
Terminal No.
Name
X4:1
GR1_A
X4:2
GR1_B
X4:3
GR1_C
X4:4
GR2_A
X4:5
GR2_B
Description
M101-M
M102-M
Name
X2:1
RS485 B
X2:2
RS485 A
X2:3
SHIELD
X2:4
SHIELD
X2:5
Vcc
X2:6
GND
Description
Communication ports with operator panel
Shield
Ground Terminal
Terminal No.
Name
Description
X4:12
GROUND
This is an additional ground terminal provided for dissipating transient signals and surges. This
must be connected by a thick wire or braid to the system ground for reliable operation.
1TNC911112D0204
15
Interfaces
Typical Diagram
A typical wiring diagram is show below
MCB
L1
KM
CTModule
Residual CT
L2
MOTOR
L3
X3:13X3:11X3:9X3:8
X1:1
NC NCNCNC
X3:6 X3:7
Internal Connector
SHIELD
X3:3
X1:3
Loc/R
1B
X3:4
X1:4
NC
1A
X3:5
X1:5
F_Ca
GR1_A
X4:1
X1:6
NC
GR1_B
GR1_C
X4:2
X1:7
F_Cb
NC
NC
X4:4
KM
X1:8
NC
X1:9
PROG_IN0
X1:10
NC
X1:11
PROG_IN1
X1:12
X1:13
NC
PhonejackRJ11
PROG_IN2
X1:14
NC
X1:15
NC
X1:16
NC
toMD2/MD3
redundancy
RS485
X3:1
X1:2
DC24V
I0A I0B 2B
2A
IN_COM
NC
X3:2
RS485
X4:3
X4:5
L1
CCLI
X4:6
CCA
X4:7
CCB
X4:8
NC
X4:9
GND
X4:10
DC24V
X4:11
+ DC24V
GROUND
X4:12
KM
PE
16
1TNC911112D0204
Interfaces
MCB
L1
KM
CTModule
Residual CT
L2
MOTOR
L3
N
DC24V+
KM
X1:2
LIMIT1
LIMIT2
X1:3
START1
X1:4
START2
X1:5
STOP
X1:6
X1:7
VA VB VCN
X3:6X3:7
Internal Connector
LOC/R
X1:8
F_Ca
F_Cb
X1:9
F_Cc
X1:10
PROG_IN0
X1:11
PROG_IN1
X1:12
PROG_IN2
Phonejack RJ11
MCB
PTC
X1:13
MCB
X1:14
PTCA
X1:15
PTCB
X1:16
PTCG
toMD2/MD3
I0AI0B
2B
X3:1
2A
X3:2
SHIELD
X3:3
1B
X3:4
1A
X3:5
GR1_A
X4:1
GR1_B
X4:2
GR1_C
X4:3
GR2_A
GR2_B
X4:4
CCLI
X4:6
CCA
X4:7
CCB
X4:8
CCC
X4:9
redundancy
RS485
RS485
X4:5
GND
X4:10
DC24V
X4:11
GROUND
X4:12
L1
KM
+ DC24V
PE
Internal Connection Line: the shield terminal X3: 3 is connected with the
ground terminal X4: 12 via internal circuit.
---------------
Programmable output contacts GR1 as shown in Fig6 are floating N/C and N/O
contacts from the same relay. GR1 & GR2 contacts respond to parameter settings.
E.g. when Trip is set to programmable output, N/O contact will close (N/C open)
under healthy situation. In the case of power loss, contact status will restore as
shown in Fig6.
1TNC911112D0204
17
Functionality
Functionality
Starter Types
M10x offers several kinds of motor starting control modes via the control of relay output. It
supervises the operating state of the contactor according to the feedback of auxiliary contact.
The following starting control modes are offered:
Starter type
M101-M
M102-M
NR-DOL
REV-DOL
NR-DOL/RCU
REV-DOL/RCU
Actuator
NR-S/D
NR-2N
Autotransformer
NR_softstater
REV_softstater
Feeder
Table 13 Starter types supported by M10x-M
18
1TNC911112D0204
Functionality
NR-DOL STARTER
NR_DOL starter is a basic starter type for driving motor to one direction. When start command
has been received from field or local I/O, the contactor control output will be energized and
remains this condition until stop command has been received or any protection function
activated.
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
LOC/R
X1:3
F_Ca
X1:5
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
LOC/R
X1:6
F_Ca
X1:7
M101-M/M102-M
1TNC911112D0204
19
Functionality
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
GR1_C
X4:3
F_Ca
X1:5
LOC/R
X1:3
Remark
M101-M Only
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCC
X4:9
Contactor control C
F_Ca
X1:7
LOC/R
X1:6
Remark
M101-M
20
1TNC911112D0204
Functionality
M102-M
REV-DOL STARTER
REV-DOL uses contactor control output A for controlling the contactor which drives motor to
direction CW and correspondingly contactor control output B is used for direction CCW. When
starting motor to either direction contactor will be energized and is stopped (not energized) by
command (fieldbus or local I/O) or active protection function.
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
F_Ca
X1:5
F_Cb
X1:7
LOC/R
X1:3
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
F_Ca
X1:7
F_Cb
X1:8
LOC/R
X1:6
1TNC911112D0204
21
Functionality
M101-M/M102-M
REV-DOL/RCU STARTER
The functionality of this starter type is according to NR-DOL/RCU starter with support for
reversing use of motor.
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
GR1_C
X4:3
F_Ca
X1:5
F_Cb
X1:7
LOC/R
X1:3
Remark
M101-M Only
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
CCC
X4:9
Contactor control C
F_Ca
X1:7
F_Cb
X1:8
LOC/R
X1:6
Remark
M102-M Only
22
1TNC911112D0204
Functionality
M101-M
M 102-M
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
LIMIT1
X1:1
LIMIT2
X1:2
PROG_IN0
X1:10
1TNC911112D0204
23
Functionality
F_Ca
X1:7
F_Cb
X1:8
LOC/R
X1:6
M102-M
Limit switch causes the motor to be stopped when activated. Event message is sent to the
fieldbus according to activated limit switch and additionally start command is allowed only to
reverse direction. Torque switch is selectable by parameterization and can be connected to
programmable input 0.
NR-S/D STARTER (M102-M Only)
Motor start current is reduced in star connection to 1/3 rd of the current in delta connection, with
lower torque during the same time.
Start to delta starting sequence is based on the presented control logic Figure. The changeover
condition is time.
The following guideline applied for selecting parameter values
Changeover time < Motor startup time
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
CCC
X4:9
Contactor control C
F_Ca
X1:7
24
1TNC911112D0204
Functionality
F_Cb
X1:8
F_Cc
X1:9
LOC/R
X1:6
CT
M102-M
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
CCC
X4:9
Contactor control C
F_Ca
X1:7
F_Cb
X1:8
F_Cc
X1:9
1TNC911112D0204
25
Functionality
LOC/R
M102-M
CT for N1
CT for N2
M102-M
CT1 for N1
CT2 for N2
NR-2N starter is basically design for 3 contactors control with Dahlander winding
connection. Special instruction listed below has to follow when 2 contactors control
(separate winding) is applied.
Operating Sequence in NR-2N (Dahlander)
Sending command Speed1 to close contactor CCA.
Sending command Speed2 to close contactor CCB and CCC.
Contactors are latched
Sending stop command to open CCA or CCB + CCC.
.
26
1TNC911112D0204
Functionality
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
CCC
X4:9
Contactor control C
F_Ca
X1:7
F_Cb
X1:8
F_Cc
X1:9
LOC/R
X1:6
1TNC911112D0204
27
Functionality
M102-M
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
F_Ca
X1:7
LOC/R
X1:6
M102-M
KA
28
softstarter
1TNC911112D0204
Functionality
Pin
Description
CCLI
X4:6
CCA
X4:7
Contactor control A
CCB
X4:8
Contactor control B
CCC
X4:9
Contactor control C
F_Ca
X1:7
F_Cb
X1:8
LOC/R
X1:6
M102-M
softstarter
Feeder
Feeder mode is regarded in M10x as a specific starter type to provide measurement and
control functionality. The protection of feeder is not covered in M10x and is normally done by
main circuit breaker. The feeder mode in M10x is designed to provide a complete intelligent
solution in MCC plant where the feeder circuits are usually small but important parts from the
whole MCC plant management point of view.
Name
1TNC911112D0204
Pin
Description
29
Functionality
CCLI
X4:6
CCA
X4:7
CCB
X4:8
F_Ca
X1:5
X1:11
Name
Pin
Description
CCLI
X4:6
CCA
X4:7
CCB
X4:8
F_Ca
X1:7
X1:11
M101/102-M
30
1TNC911112D0204
Functionality
Protection Function
The module provides full protection for motor by supervising three phases voltage, three phases
current, earth fault current, PTC sensor, the state of contactors and the state of main switch.
1TNC911112D0204
31
Functionality
Responding of protection functions is based on the parameters given by user. The operation of
separate functions is independent thus protection functions can be active at the same time but
the one which indicates the situation first initiate a trip/alarm.
Varies on different applications, protection functions can be activated or deactivated by the
upper level system or through parametering tool. Protection characteristics can be adjusted in
the same way.
Protection type
M101-M
M102-M
Thermal overload
protection
Stall protection
Phase failure protection
Unbalance protection
Underload protection
Noload protection
Earth fault protection
PTC protection
Undervoltage protection
Start limitation protection
Table 24 Protection Functions in M10x-M
M10x-M simulates thermal conditions in the motor for all operating modes ( Running or
Stopped) . This permits maximum utilization of an installation and assures safe protection of the
32
1TNC911112D0204
Functionality
motor. Thermal overload protection simulation accounts for the temperature rise of both the
stator winding and the iron mass of the motor, it gives thorough consideration on the effect of
motor overheating due to three phase unbalance during the simulation calculation of motor
thermal overload.
There are two thermal models supported by M102-M: Standard or EEx e, but M101-M only
supports Standard thermal model. The standard model makes use of parameters Trip class, t6
in thermal overload calculation. The protection of explosion proof three-phase motors with type
of protection increased safety EEx e is done with two special parameters, the Ia/In ratio (
stall/nominal current ratio ) and Te time.
The following diagram offers the characteristic curve of overload protection, in which the
character is adjusted by changing t6( trip time for current ILmax=6 In from the cold state).
The Maximum thermal capacity level is 100%. Maximum level is reached when motor as been
running with a current 6xIn at the time t6 starting from the cold state in ambient temp. 40 C
Trip class
T6
10A
3-7
10
7-12
20
10-25
30
15-38
Table 25 IEC 60947-4-1 trip class when ambient temp. 40 C, balanced motor current
1TNC911112D0204
33
Functionality
There is a dedicated parameter to enable the execution of this command. TOL-bypass function
is available only inTOL standard model, thus it cannot be enabled if TOL EEx e model is in use.
When thermal level is above parameterised alarm level there is a possibility to send a bypass
command to M10x-M. When bypass function is activated, the thermal image is allowed to rise
to 200% level before a trip will occur.
If motor is in overload condition, i.e. ILmax > 1,14 x TFLC (Thermal full load current multiplier
reduced by motor ambient temperature), the Overload alarm is active to indicate overload, but
time to trip is not updated if the thermal capacity level ( ) is not going to rise above 200% (ITOL
< 2). If motor is stopped before trip and the thermal capacity decreases below TOL alarm level
the bypass functionality is disabled.
Bypass command is ignored when running under alarm level.
Function Enable/Disable
Setting range
0=Disabled 1=Enabled
Default value
Enabled
Step value
Thermal model
Setting range
0=Standard model
Default value
Step value
1=EEX e
T6
Setting range
3-40s
Default value
6s
Step value
Ia/In
Setting range
1.2-8.0
Default value
5.0
Step value
0.1
Te
Setting range
1-250s
Default value
5s
Step value
1s
Cool coe.
Setting range
1-10
Default value
Step value
34
1TNC911112D0204
Functionality
Setting range
60-100%
Default value
90%
Step value
1%
60-100%
Default value
100%
Step value
1%
10-60%
Default value
50%
Step value
1%
Default value
Step value
TOL bypass
Setting range
0=Disable 1=Enable
Default value
Disable
Ambient Temperature
Setting range
0-80 C
Default value
40 C
Step value
5 C
0=Disable 1=Enable
Default value
Step value
1TNC911112D0204
35
Functionality
Trip Level
Setting range
120-800%
Default value
400%
Step value
10%
Trip Delay
Setting range
0.0-25.0s
Default value
0.5s
Step value
0.1s
Default value
Step value
Startup current
Trip Level
Trip Delay
IN
Startup
Function activated
Trip
Default value
Disabled
36
1TNC911112D0204
Functionality
Step value
Alarm Level
Setting range
10-90%
Default value
80%
Step value
1%
Trip Level
Setting range
5-90%
Default value
70%
Step value
1%
Trip Delay
Setting range
0-60s
Default value
10s
Step value
1s
Default value
Step value
(ILMIN / ILMAX )
Alarm level
Trip level
Trip delay
t
1.
2.
3.
1. alarm
2. start trip delay
3. clear trip delay
4. start trip delay
4.
5.
6.
5. trip
6. trip reset
ILmin/ILmax is compared against the phase failure Alarm level. When ILmin/ILmax decreases
below the Alarm level, a Phase failure alarm alarm is issued.
ILmin/ILmax is compared against the phase failure Trip level. When ILmin/ILmax remains below
the Trip level at a time longer the Trip delay, a Phase failure trip alarm is issued and the
contactor tripped.
Unbalance protection
1TNC911112D0204
37
Functionality
M10x-M protects the motor against unbalance condition. Unbalance protection function also
uses ILmin/ILmax as the criterion. Function is suppressed by parameters Motor startup time,
Number of phases and softstart ramp time.
Function Enable/Disable
Setting range
Default value
Disabled
Step value
Alarm Level
Setting range
50-90%
Default value
90%
Step value
1%
Trip Level
Setting range
50-90%
Default value
85%
Step value
1%
Trip Delay
Setting range
0-60s
Default value
10s
Step value
1s
Default value
Step value
(ILMIN / ILMAX )
Alarm level
Trip level
Trip delay
t
1.
2.
3.
1. alarm
2. start trip delay
3. clear trip delay
4. start trip delay
4.
5.
6.
5. trip
6. trip reset
38
1TNC911112D0204
Functionality
ILmin/ILmax is compared against the unbalance Alarm level. When ILmin/ILmax decreases
below the Alarm level, a Unbalance alarm alarm is issued.
ILmin/ILmax is compared against the unbalance Trip level. When ILmin/ILmax remain below the
Trip level at a time longer the Trip delay, an Unbalance Trip alarm is issued and the contactor
tripped.
Underload protection
M10x-M protects the motor against underload condition. Underload protection function uses
ILmax/In ( the ratio of highest measured phase value ILmax and the rated current of the motor
In ) as the criterion. There are other parameters to be determined, such as alarm level, trip level
and trip delay. The protection characteristic is as follows:
Function Enable/Disable
Setting range
Default value
Disabled
Step value
Alarm Level
Setting range
20-90%
Default value
30%
Step value
1%
Trip Level
Setting range
5-90%
Default value
20%
Step value
1%
Trip Delay
Setting range
0-1800s
Default value
10s
Step value
1s
Default value
Step value
1TNC911112D0204
39
Functionality
(ILmax / I n )
Alarm level
Trip level
Trip delay
t
1.
2.
3.
4.
1
.
2
.
w arning
start trip delay
clear trip delay
start trip delay
3
.
4
.
5. trip
6. trip reset
5
.
6
.
The ILmax/In is compared against the Underload Alarm level. When ILmax/In decreases
below the Alarm level an Underload alarm alarm is issued.
The ILmax/In is compared against the Underload trip level. When ILmax/In remains below the
Trip level at a time longer than underload Trip delay, a Underload trip alarm is issued and the
contactor tripped.
Noload protection
M10x-M protects the motor against noload condition. Practically noload protection is the same
function as underload protection. The function also uses ILmax/In as the criterion.
Function Enable/Disable
Setting range
Default value
Disabled
Step value
Alarm Level
Setting range
5-50%
Default value
20%
Step value
1%
Trip Level
Setting range
5-50%
Default value
15%
Step value
1%
Trip Delay
Setting range
0-1800s
Default value
5s
40
1TNC911112D0204
Functionality
Step value
1s
Default value
Step value
T rip lev el
Trip d elay
t
1.
2.
3.
4.
1
.
2
.
w a rn in g
s ta rt trip de la y
c le a r trip d e la y
s ta rt trip de la y
3
.
4
.
5 . trip
6 . trip re s e t
5
.
6
.
The ILmax/In is compared against the Noload Alarm level. When ILmax/In decreases below the
Alarm level
an Noload alarm alarm is issued.
The ILmax/In is compared against the Noload trip level. When ILmax/In remains below the Trip
level at a time longer than Noload Trip delay, a Noload trip alarm is issued and the contactor
tripped.
Earth fault protection
M10x-M protects the motor against the earth fault condition with an additional residual current
transformer. The function is suppressed by parameters Motor startup time and Softstart ramp
time.
Earth fault protection uses parameters as in the following table.
Function Enable/Disable
Setting range
Default value
Disabled
Step value
Setting range
Default value
Default value
Step value
Step value
1TNC911112D0204
41
Functionality
Alarm Level
Setting range
Default value
500mA
Step value
100mA
Trip Level
Setting range
Default value
800mA
Step value
100mA
Trip Delay
Setting range
0.2-60.0s
Default value
10.0s
Step value
0.1s
Default value
Step value
(I0)
Earth Fault Current Trip
Alarm
Trip Delay
Trip Level
Trip Delay
Alarm Level
I0 is compared against the earth fault current fault Alarm level. When I 0 exceeds above the
Alarm level, an Earth fault alarm alarm is issued.
I0 is compared against the earth fault current Trip level. When I0 remains above the earth fault
current Trip level at a time longer than Trip delay, an Earth fault trip alarm is issued and the
contactor tripped.
PTC protection (M102-M Only)
42
1TNC911112D0204
Functionality
PTC protection protects the motor against too high temperature by using PTC-sensor embedded
in the stator winding or the bearings. The measuring principle is the current measurement
according the transmitters are supposed to be of the 3-wire type. Thus the circuit is independent
of the cable-length limitations and the voltage drop in the cable. For M102, you can use a type A
temperature sensor with a characteristic curve according to IEC 60947-8.
Function Enable/Disable
Setting range
Default value
Disabled
Step value
Alarm Level
Setting range
1000-10000
Default value
1600
Step value
Trip Level
Setting range
1000-10000
Default value
3600
Step value
Trip Delay
Setting range
1-1800s
Default value
1s
Step value
1s
Reset Level
Setting range
100-10000
Default value
1600
Step value
Trip Reset Mode
Setting range
Default value
Step value
1TNC911112D0204
43
Functionality
Trip reset
Trip delay
Trip Level
Alarm Level
Reset Level
t
PTC Temperature
alarm
Alarm
clear
The resistance of PTC input is compared against the Alarm level. When resistance of PTC input
exceeds above the Alarm level, a PTC alarm message is issued.
The resistance of the PTC input is compared against the Trip level. When resistance of PTC
input is above the Trip level PTC trip alarm is issued and the contactor tripped.
After PTC trip is executed the resistance of PTC input is compared against the PTC reset level.
When resistance of PTC input decreases below the reset level, the PTC protection function
executes the function parametrised by PTC Reset Mode.
PTC short circuit protection is not supported in M10x.
Undervoltage protection (M102-M Only)
M102-M protects the motor against undervoltage condition as voltage dip. The undervoltage
protection function uses ULmin as the criterion. There are other parameters to be determined,
such as alarm level, trip level and trip delay, reset voltage level. The protection characteristic is
as follows:
The lowest measured main voltage (Ulmin) is compared against the undervoltage alarm level.
When Ulmin decreases below the undervoltage alarm level, an Undervoltage alarm alarm is
issued.
The lowest measured main voltage (Ulmin) is compared against the undervoltage Trip level and
voltage restore level. When ULmin recovers above undervoltage Restore level before Trip delay
44
1TNC911112D0204
Functionality
expires and motor continues running. If ULmin remains below the restore level at a time longer
than Trip delay, Undervoltage trip is issued and contactor will be opened.
When Autorestart function is active, Autoreclose time acts as the trip delay.
Undervoltage trip delay setting is then ignored.
Function Enable/Disable
Setting range
Default value
Disabled
Step value
Alarm Level
Setting range
50-100%
Default value
80%
Step value
1%
Trip Level
Setting range
50-100%
Default value
65%
Step value
1%
Trip Delay
Setting range
0.2-5.0s
Default value
1.0s
Step value
0.1s
Reset Level
Setting range
50-100%
Default value
90%
Step value
1%
Default value
Step value
Start limitation
Start limitation helps to protect the motor and also the process against excess number of starts
in a given interval. When the number of starts is reached and the motor is switched off, a new
start is prevented. The time interval starts from the first start. After the elapse of the time
interval the counter is reset to the pre-set value. The permissible motor starts per hour can be
obtained from the manufacturers motor and apparatus data sheet. However, the minimum
waiting time between two starts shall be complied.
1TNC911112D0204
45
Functionality
The parameterization of the protection function can be the number of starts per time interval or
the time between two consecutive starts. In the first case the user must wait after the trip for the
reset to take place before making a start.
Independent of this function, the motor is protected by TOL function and a start is possible only
if the thermal capacity is below the startup inhibit level. If motor data specifies the number of
starts during a certain time span the advantage of this protection function can be taken of
supervising the number of starts. On some other cases process may put requirements for the
motor start number thus this protection can be employed.
Functionality is presented in the following example. The next Fig., presents the start limitation
protection with 3 starts allowed.
1) Normal situation, after stop command motor can be started normally, Start 2. Every start
activates an internal timer for the time defined by time interval parameter. The number of active
timers are reviewed after every stop command and compared to value of number of starts
parameter. Stop command can thus exist during active or elapsed timer.
2) Two timers are still active, thus stop command generates alarm message "Start limitation
alarm" and one more start is allowed, Start 3.
3) The 3rd start has been executed. A contactor trip and trip message "Start Limitation Trip"
alarm will follow when motor is stopped while there are two active timers, here starting from
Start 1.
4) Trip can be automatically reset when the first timer from Start 1 is finished. Motor start is
possible when all pending trips are reset. Supervision continues with a new timer from Start 4
Function Enable/Disable
Setting range
0=Disable 1=Enable
Default value
Disabled
Step value
Time interval
46
1TNC911112D0204
Functionality
Setting range
1-600min
Default value
1min
Step value
Number of starts
Setting range
2-100
Default value
Step value
1TNC911112D0204
47
Functionality
0=Disabled 1=Enabled
Default value
Disabled
Step value
Function mode
Setting range
0=standard 1=enhanced
Default value
Step value
100-5000ms
Default value
200ms
Step value
100ms
0-1200s
Default value
5s
Step value
1s
0-1200s
Default value
5s
Step value
1s
48
1TNC911112D0204
Functionality
If power is restored after autoreclose time but before max power down time, motor will be
restarted after the staggered start delay time.
1TNC911112D0204
49
Functionality
If supply voltage remains below restore level long enough and exceeds max power down
time, no automatic restart will be initiated.
Auto restart function (enhanced)
If the voltage dip is taken more serious, the enhanced autorestart function can be applied.
In the enhanced mode, the reaction of the auto restart function not only depends on the length
of the voltage dip, but also the number of voltage dips within short period of time.
The following cases show the different reactions of M102-M in different voltage dip situations.
Case1: Voltage dip< autoreclose time
Identical to Case1 of standard mode
Case2: autoreclose time<voltage dip< Max. power down time
Identical to Case2 of standard mode
Case3: Voltage dip> Max. power down time
Identical to Case3 of standard mode
Case4: 2xdip<200ms within 1s
50
1TNC911112D0204
Functionality
If the interval between two voltage dips (which length less than 200ms ) is less than 1 second.
Automatic delay restart is triggered after second voltage restore.
Number of Starts
M10x-M counts number of start. For each operation cycle M10x-M updates the number of
operating cycle in memory map. When start number alarm level is exceeded, M10x-M issues an
alarm.
Motor Running Time
M10x-M counts motors running hours. When operating running hours limit will be crossed
M10x-M issues an running time alarm.
Failsafe Functionality
M10x-M failsafe function supervises the network interface and connection to the remote devices
controlling the motor/starter equipment by M10x-M. Remote device have to refresh the certain
M10x-M network input variable to indicate that the control is operating normally and the network
interface is in good condition.
When M10x detects loss of communications, failsafe mode will be switched on automatically
and corresponding operations will be followed as per parameters settings, i.e.
No operation
Start motor direction 1
Start motor direction 2
Stop motor
Besides, control access to motor will be switched to/remain in local control (hardwire control)
and MD control while ignoring previous control access settings. When the communication
restore, the control access will recover to the original setting.
1TNC911112D0204
51
Functionality
Time Synchronization
The last alarm, trip and operation message generated by the M10x-M are with time-tag, which is
based on the synchronized absolute system time.
M10x-M supports message-based time synchronization. Whenever receiving time
synchronization message, M10x-M synchronizes its internal clock with new absolute time
received in the message.
M10x-P Control Authority
Control Authority
M10x Control Authority is the term describing the privileges on allowing motor control operation
through M10x. It is also a setting parameter in M10x to define which control access group has
privilege to operate the motor via M10x.
Control Access
There are three control access groups defined in M10x,
Local Hardwiring:- M10x accepts its commands from the hardwired inputs
Remote Fieldbus:-M10x accepts its commands from PLC or higher control system viia
fieldbus. i.e. Modbus or PROFIBUS.
MDx Control:- M10x accepts its commands from operator panel MDx which locates on
the front panel of each starter unit on switchgear.
Assign Control Authority
There are several means in M10x to assign control authority and decide which control access
group has the privilege to control.
Parameter Setting: Select the access group from parameter setting window (Fig 36a). This
is the most direct means where control access is defined by parameterization software.
52
1TNC911112D0204
Functionality
1TNC911112D0204
53
Functionality
Local/Remote Selector Switch will then define if control access goes to Local (Local Hardwired
) or Remote (Remote Fieldbus). This function does not include the selection of operator panel
MDx control which is independent of either Local or Remote and has to be further defined in
this case.
Loc/R Selector
Switch Input
Control Authority
Local
Hardwiring
Remote Fieldbus
MDx Enabled in
Local
MDx Enabled in
Remote
False (open
input)
Disabled
Enabled
Disabled
Enabled
True (close
input)
Enabled
Disabled
Enabled
Disabled
1TNC911112D0204
Functionality
In another word, Hardwired Selection has privilege over Parameter Setting Selection in
terms of assigning control authority.
Main Switch Status (M102-M Only Only)
Main switch input (MCB) indicates the status of main switch.
There is no direct main switch input in M101-M. It can be configured through one of
the programmable inputs if required.
Programmable Inputs
There are three separate programmable inputs in M10x-M. These three inputs can be assigned
any of the functions listed below.
Programmable inputs can be used to:
Start1
To use start1 function, local control authority must be enabled.
The start1 input is used to start motor via hardwire. Motor can be running CW/N1 via Start1.
This input works in edge triggering mode.
Start 2
To use start2 function, local control authority must be enabled.
The start2 input is used to start motor via hardwire. Motor can be running CCW/N2 via
Start2. This input works in edge triggering mode.
Stop
To use stop function, local control authority must be enabled.
The stop input is used to stop motor via hardwire. This input works in edge triggering mode.
Process interlock1
The process interlock1 input is used to provide time dependent trip/alarm/stop features
based on a switch input. This function is used together with Operation Delay and Operation
parameters.
The parameter of Operation Delay sets the amount of time that the Process interlock1
switch can remain inactive on the occurrence of a motor start. If the switch remains inactive
for longer than this time, a trip/stop will occur. If there is valid active process interlock1 input
detected in the defined operation delay, motor will keep running. And after the operation
delay time, the inactive status of process interlock1 input will not affect the running of motor.
If the parameter of Operation Delay is set to 0, that the process interlock1 switch must be
active while motor is started, which means motor start will not be allowed if the input is
inactive.
The parameter of Operation determines whether process interlock1 feature is a trip (reset
required in order to restart the motor), a stop (no reset required) or an alarm.
This input works in level check mode.
1TNC911112D0204
55
Functionality
56
1TNC911112D0204
Functionality
PLC Contact1
To use PLC contact1 function, local hardwiring control authority must be enabled.
M10x accepts the commands from PLC to control motor when programmable DI is
configured as PLC Contact1. This input works in edge triggering mode. When the digital
input is detected rising edge triggering, the motor runs CW/N1. When the digital input is
detected falling edge triggering, the motor stops.
PLC Contact2
To use PLC contact2 function, local hardwiring control authority must be enabled.
1TNC911112D0204
57
Functionality
M10x accepts the commands from PLC to control motor when programmable DI is
configured as PLC Contact2. This input works in edge triggering mode. When the digital
input is detected rising edge triggering, the motor runs CCW/N2. When the digital input is
detected falling edge triggering, the motor stops.
Trip Reset
The trip reset input is used to reset trip after trip occur.
This input works in edge triggering mode.
NOP
No special operation for the NOP function, only for the check of digital input status. This
input can be used as status transfer of digital input. This input works in level check mode.
MD Control
It will decide whether the control command from MD is active or not. When one of DIs is
assigned for MD Control, the control authority of MD will not be changed via
parameterization but relying on the input status of the DI. If the input status is active, motor
can be controlled via MD. Whereas the control command from MD is inactive.
This input works in level check mode.
Programmable Outputs
M101-M has one and M102-M has tow programmable relays output. These outputs can be
assigned any of the functions listed below.
Energize on Motor Start Delay :
Provides a delayed energization of relay when motor is started.
De-energize on Motor Stop Delay:
Provides a delayed de-energization of relay when motor is stopped.
Fieldbus Control:
The relay can be energized or de-energized via the serial port.
Interlock0:
The relay will energize while the programmable input 0 switch is closed
Interlock1:
The relay will energize while the programmable input 1 switch is closed
Interlock2:
The relay will energize while the programmable input 2 switch is closed
58
1TNC911112D0204
Functionality
Trips:
The relay is energized when there is no trip. When a trip occurs, the relay will be deenergized.
Resetting M10x-M will energize the relay.
Ground Fault Trip:
The relay is energized when no ground fault trip occurs. When ground fault trip occurs,
the relay will
be de-energized. Resetting M10x-M will energize the relay.
TOL:
The relay is energized when no thermal overload trip occurs. When thermal overload trip
occurs, the relay will be de-energized. Resetting M10x-M will energize the relay.
Watchdog Output:
M10x-M has an internal hardware watchdog supervising the behavior of the
microprocessor software. Programmable output can be used as signaling output relay for
indicating the status of the units internal watchdog. In case of fault the watchdog
activates and the relay is energized.
Communication Failure:
The relay is energized when no communication failure occurs. When the failure occurs,
the relay will be de-energized.
RCU Mode (M101-M Only):
This definition is assigned to the programmable out when NR DOL/RCU or REV
DOL/RCU' is selected as motor starter mode. The relay output serves the same function
of de-energized the contactor coil as CCC output in M102.
Local Remote Output:
The relay is energized when the control authority is Remote only .The relay will be deenergized when the control authority is Local and Remote or Local only.
Metering
The M10x-M meters and displays:
RMS current
RMS voltage (M102-M Only)
Ground fault current
Frequency (M102-M Only)
Power factor (M102-M Only)
Power (M102-M Only)
Energy (M102-M Only)
1TNC911112D0204
59
Functionality
Communication Interface
Overview
The physical fieldbus interface inM10x-M is RS485. There are two identical RS485 interfaces
built in M10x-M to support full redundancy network design.
The M10x-M implements a subset of the Modicon Modbus RTU serial communication standard.
Modbus is a single master/multiple slave type of protocol suitable for a multi drop configuration
as provided by RS485 hardware. The M10x-M is always a Modbus slave. They could not be
programmed as Modbus masters. Commonly computers or PLCs are acted as masters.
Both monitoring and control are possible using read and write register commands. Other
commands are supported to provide additional functions.
Function Description
The following functions are supported by the M10x-M:
FUNCTION CODE 02H - Read Settings and Actual Values
FUNCTION CODE 03H - Read Settings and Actual Values
FUNCTION CODE 04H - Read Settings and Actual Values
FUNCTION CODE 05H - Execute Operation
FUNCTION CODE 06H - Store Single Setting
FUNCTION CODE 08H Loop Back Test
FUNCTION CODE 10H - Store Multiple Settings
For more information on Modbus implementation in M10x-M, please refer to separate
document 1TNC 911505 M0204 Modbus Protocol Implementation for M10x-M.
60
1TNC911112D0204
Communication Interface
Parameterization
Overview
Parameterization means entering values to M10x-M parameters. Before integrated in a system,
the parameters of communication should be set correctly only via the parameterization interface
on operator panel.
M10x-M parameters can be uploaded by and downloaded via the parameterization device.
M10x-M Parameters
M10x-M Parameters are listed together with explanations, possible ranges and default values in
separate document 1TNC 911105 M0203 M10x-M Parameter Description .
1TNC911112D0204
61
Accessories
Accessories
MD2/MD3 Operator Panel
Overview
You can use the MD2/MD3 operator panel to control a motor from the control-cubicle door or
from a drawer. You can use additional pushbutton functions and LED displays as alternatives.
There are also more message available on a LCD display unit (MD2 only).
The operator panel can be connected to the M10x-M basic unit via a RS485 communication
port ( which physical interface is RJ11 ) . It is supplied with power from the basic unit also via
RJ11 interface.
The faceplate of operator panel are shown below
Fig. 36 MD2
Fig. 37 MD3
62
1TNC911112D0204
Accessories
LED indicator
LED Indicator
READY
START1
START2
FAULT
State
Description
On
Blinking
On
On
On
Fault trip
Blinking
Alarm
Buttons
Button
Function
Window Scoll
To Start motor CW/N1
To start motor CCW/N2
Stop/Reset
Ia
1.78A
Ib
1.79A
Ic
1.77A
Ia/In
25%
Ib/In
25%
1TNC911112D0204
63
Accessories
Ground current
0mA
Frequency
49.98Hz
Ua
219V
Ub
220V
Uab
379V
Ubc
380V
145KVA
141KW
COS
0.97
Energy used
12345 kWhr
Therm Capacity :
53%
Cause of Trip:
Overload
Stalled rotor
Phase failure
Unbalance
Underload
Noload
Earth fault
PTC
Undervoltage
Feedback
Prog. IN0
Prog. IN1
Prog. IN2
Serial COM
Start limitation
64
1TNC911112D0204
Cause of Alarm:
Overload
Accessories
Thermal capacity
Phase failure
Unbalance
Underload
Noload
Earth fault
Welded
Feedback
Fail to stop
Fail to start
Serial COM
Start limitation
Start number
Running time
Prog. IN1
Prog. IN0
Prog. IN2
Addr.
M102-M
MD
v2.0
v2.0
Parameterization port
The parameterization port is a USB-pin interface. After communication plug is inserted, the
communication between the M10x-M and operator panel is terminated. The message on LCD
shows the parameterization state, and the functions of buttons are invalid.
Parameter
setting
M10x-M parameters can be upload and downloaded from the parameterization device via the
interface.
Connection
Operator panel is connected to the X2 terminal on M10x-M via RJ11 interface. The connection
shown below includes power supply and communication.
1TNC911112D0204
65
Accessories
No message
66
1TNC911112D0204
Fig. 40
Accessories
MCUSetup interface
1TNC911112D0204
67
Accessories
User management
The parameterization software can run on all of the following PC operation system:
Windows 2000, Windows XP and Win 7.
For more information on how to do the parameter setting through MCUSetup software, please
refer to separate document 1TNC911104M0202 MCUSetup (Software Tool) User Guide
68
1TNC911112D0204
230/400V or 400/690V
690V
6kV
Degree of pollution
0.5-1A 1-2.5A
2.5-5A
50/60Hz
Control circuit
Rated operational voltage (Ue)
- or 250V
- or 4 kV
2A (DC-13)
2A (AC-15)
2A (DC-13)
2A (AC-15)
50/60 Hz
DC Power supply
Rated operational voltage (Ue)
24VDC
85%-110% Ue
DC Power consumption
Typical
4.5W
Maxium
8W
600mA
Digital input
Number of digital input
6(M101-M) / 13(M102-M)
2.55mA
00.8 mA
1TNC911112D0204
69
Filedbus interface
Protocol
Modbus RTU
Baud-rate
1200/4800/9600/19200 bps
Fieldbus capacity
32
Environmental conditions
Storage
-25-+85
Normal operation
-5-+60
Humidity
EMC Environment
Metering accuracy
Phase current
which is greater
Standards
Low voltage switchgears
IEC60947-1
IEC60947-4-1
70
1TNC911112D0204
EMC
Electrostatic discharge
IEC61000-4-2, Level 3
IEC61000-4-3, Level 3
IEC61000-4-4, Level 4
Surge immunity
IEC61000-4-5, Level 3
IEC61000-4-6, Level 2
Radiated disturbance
EN55011, Class A
1TNC911112D0204
71
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