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Review of Various Types of Sejs Under Trial On Indian Railways
Review of Various Types of Sejs Under Trial On Indian Railways
Review of Various Types of Sejs Under Trial On Indian Railways
Review of
Various types of SEJs under trial on
Indian Railways
submitted
by
B.L.Meena,Dy.CE/SOR & IT,SECR
&
M.V.Chalapathi Rao,XEN/CN/SWR
Improvements in design :
1.
2.
3.
4.
5.
8.
2.
SEJ with 60kg UIC on curve with curvature from 0.5 to 1.5
(Drg.No. RDSO/T-5748)
3.
4.
5.
6.
These SEJ layouts can be used when the SEJ has to be laid
in a curve sharper than 0.5 but not sharper than 1.5. The
tongue rail and stock rail are given curvature as shown in
Fig.No.2
The conventional SEJ design involves two bends in the stock
rail and tongue rail
Fig.No.2
the tongue rail to remain on the sleeper even when the entire
expansion takes place. Sleeper No.7, 8, 9, 10, 11, 12, 13 are
special sleepers with sleeper Nos 9,10 and 11 with special
fastenings. Use is made of ERC mark II clips with flat toe
designed with a toe load of 350 to 400 Kg/ clip to enable free
rail movement. Sleepers other than 7 to 13 are approach
concrete sleepers with normal fittings. When the gap is more
than 100 mm for passing dip lorries with smaller diameter,
use of an insertion piece in the gap should be made.
head is
2.
3.
4.
2.
3.
4.
5.
6.
Salient features :
BENDS IN STOCK / TONGUE RAILS:
The IRS design of SEJs make use of stock and tongue rails
which have two sharp bends of more than 7 in close
proximity. The high UTS rails being highly sensitive to such
severe bends proneness to sudden fractures at the bends is
to be expected.
NUMBER OF GAPS AND NOMINAL GAP VALUE:
The conventional SEJ uses one gap of 40mm nominal size
between stock and tongue rails. Under temperature changes,
this gap can vary from 28 to 74 mm as per the Tables at
Annexure -V of LWR Manual (1996).
MINIMUM HEAD WIDTH OF RAIL :
In IRS design of SEJ, the maximum head width of tongue rail
is only 35% of full rail head width. As such, the rate of wear
of rail in such cases becomes high.
M/s. Bina Metal Way Ltd., who have been in the service of
Indian Railways since early 1980s, have studied the
problems experienced in the use of conventional SEJs and
IRS DESIGN
BWM DESIGN
ADVANTAGES
BEND IN RAILS
7 DEG 7 MIN
NO BEND
No breakage
SLEEPER SPACING
600 mm
Min. packing
NUMBER OF GAPS
Easy maintanance
Max.GAP
120 mm
65 mm
25.5 mm
44.75 mm
Increases life
72 mm
89.5 mm
moving
static
Not specified
Pearlitised
Reduces wear
Use on curves
Limited to 0.5
Up to 4
Fig.No.4
2.
3.
4.
The wear prone areas of heads of stock and tongue rails are
pearlitised through a special process to achieve a hardness
of 320
5.
BHN
7.
8.
Suggestions :
1.
2.
3.
5.
6.
7.
References
1.
LWR Manual
2.
RDSO publications
3.
4.
The
design
developed
by
M/s
Bina
Metal
Fig.No.5
Fig.No.1(a)
Fig.No. 4(b)