BAOYI

Gas Analyzing Device Instruction

Manual

Changzhou BAOYI Mech.&Elec. Instrument Co. Ltd.

http://www.by366.com

1. Preface
BAOYI gas analyzing device of model QF is the latest on-stream analyzing system for
exhaust gas in the process of cement plants. The kiln burning zone temperature, calciner
fuel combustion conditions, CO concentration in pulverized coal hopper and E.P, NO in
the exhaust gas can be monitored and to approve the pollution control and achieve the
green cement industry.
To adapt the different applications, many types analyzer are developed by our company.
1.1 High Temperature Gas Analyzer:
To monitor the gas concentration in kiln inlet riser duct and calciner outlet.
QF-1: CO, O2
QF-2: CO, O2, NOx
1.2 Mid-Temperature Gas Analyzer:
To monitor the gas concentration in pre-heater outlet of cement plant
QF-Z: CO, O2 (CO, O2, NOX)

2. Operation Principle
Due to the gas solubility of CO, O2, NO are very less, QF series gas analyzing device take
the sample gas by the way of wet sampling. Figure 1a is the structure of high
temperature resist probe.

FIGURE 1a
To cool down the probe by the circulation water in the sleeve.
The Gas sampling and pre-conditioning are wet treatment. For high temperature
sampling Probe, washing water in front of the sampling probe form a curtain to decrease
the dust with the gas taken by the injection vacuum pump, which can be seen in Figure 1b.
Probe is protected by the circulation cooling water to resist high temperature.
For mid-temperature and low temperature probe, the gas is directly taken by the injection
pump without washing water. This type probe is suitable to take the sample gas from low
dust and low temperature environments. The suspended dust in the sample gas is
separated by the swirl water-gas separator then the cleaned gas going on to the analyzer.

3. Advantages
(1) The difference between the wet sampling and traditional dry sampling device is :
Dry sampling will take the gas and the dust together, then to remove the dust by the
filter.
Wet sampling in QF-1 or2 system will keep the dust out of the probe by the water
curtain, thus the gas pre-treatment system is running without dust contamination.

QF-1 or2
QF-Z
(2) Free of maintenance for gas sampling injection pump
(3) To reduce the expense of spare parts replacement by stainless construction of main
parts.
(4) Circulation water in the plant utility system can fulfill the requirement of the
instrument cooling and normal operation, no special treatment for the quality of the
water.

4. Technical Specifications
(1) QF-1 GAS ANALYZING DEVICE
(1.1)

Sampling system Specifications

a) Operational environment of Probe: Dust2000g/Nm3 , Temperature 1200-1400

(max. 1500)
Probe length : 2000mm(Standard), special dimension probe can be provided as
customer requirements.

b)
c)
d)
e)
f)
g)
h)

Sample gas flow 3L/min, pressure approx.. 4kPa, temperature 35.

Environmental conditions of Pre-treatment panel: 10-60, (indoors mount)
Suction pressure: -12kPa
Pressure of water supply: 0.6-1Mpa
Flow of water Supply: approx. 40L/min, max. 60L/min
Panel Dimension: 1000 x 800 x 1900mm
Weight: 280kg

(1.2) Analyzing Panel Specifications: (according to FUJI Electric Doc.)

The process flow is our patent (patent No. ZL0223823.3) in the analyzing panel.
Infrared Absorption CO analyzer and magnetic O2 analyzer made by ABB OR FUJI
ELECTIC. are integrated with our assemblies.
a) Infrared absorption CO analyzer:

Span: 0-3% Vol.%

Zero drift: +1%F.S. /Week
Sensitivity Drift: +1%F.S. /Week
Linearization Error: +1%F.S.
Repeatability: +0.5%F.S.
Output: Isolated 4-20mA
Power supply: 220V AC, 50Hz
b) Magnetic O2 gas analyzer:

(1.3)
(1.4)

Span: 0-5, 10, 25% Vol.%

Zero drift: +0.03%Vol./Week
Sensitivity Drift: +1%F.S./Week
Linearization Error: +0.5%F.S.
Repeatability: +0.5%F.S.
Output: Galvanic Isolated 4-20mA
Power supply: 220V AC, 50Hz
Panel Dimensions: 1000 x 800 x 1900mm
Weight: 280kg

(2) QF-2 GAS ANALYZING DEVICE

(2.1) Sampling system Specifications

a) Operational environment of Probe: Dust2000g/Nm3 , Temperature 1200-1400

b)
c)
d)
e)
f)
g)
h)

(max. 1500)
Probe length 2000mm(Standard), special dimension probe can be provided as
customer requirements.
Sample gas flow 3L/min, pressure approx. 4kPa, temperature 35.
Environmental conditions of Pre-treatment panel: 10-60, indoors mount
Suction pressure: -12kPa
Pressure of water supply: 0.6-1Mpa
Flow of water Supply: approx. 40L/min, max. 60L/min
Panel Dimension: 1000 x 800 x 1900mm
Weight: 280kg

(2.2) Analyzing Panel Specifications:(according to FUJI Electric Doc.)

The process flow is our patent (patent No. ZL0223823.3) in the analyzing panel.
Infrared Absorption CO NO analyzer and magnetic O2 analyzer made by ABB OR
FUJI ELECTIC. are integrated with our assemblies.
a) Infrared absorption CO analyzer:

Span: 0-3% Vol.%

Zero drift: +1%F.S./Week
Sensitivity Drift: +1%F.S./Week
Linearization Error: +1%F.S.
Repeatability: +0.5%F.S.
Output: Isolated 4-20mA
Power supply: 220V AC, 50Hz
b) Magnetic O2 gas analyzer:

Span: 0-5, 10, 25% Vol.%

Zero drift: +0.03%Vol./Week
Sensitivity Drift: +1%F.S./Week
Linearization Error: +0.5%F.S.
Repeatability: +0.5%F.S.
Output: Galvanic Isolated 4-20mA
c) Infrared absorption NO analyzer

(2.3)
(2.4)

Span: 0-2000ppm
Zero drift: +1%FS/Week
Sensitivity Drift: +1%F.S./Week
Linearization Error: +2%F.S.
Repeatability: +1%F.S.
Output: Galvanic Isolated 4-20mA
Panel Dimensions: 1000 x 800 x 1900mm
Weight: 280kg

(3) QF-Z GAS ANALYZING DEVICE

(3.1)

Sampling system Specifications

a) Operational environment of Probe: Dust100g/Nm3 , Temperature 400 (max.

600, short time only)
Probe length 2000mm(Standard), special dimension probe can be provided as
customer requirements.
b) Sample gas flow 3L/min, pressure approx. 4kPa, temperature 35.
c) Environmental conditions of Pre-treatment panel: 10-60, indoors mount
d) Suction pressure: -12kPa
e) Pressure of water supply: 0.6-1Mpa
f) Flow of water Supply: approx. 40L/min, max. 60L/min
g) Panel Dimension: 1000 x 800 x 1900mm
h) Weight: 280kg
(3.2) Analyzing Panel Specifications:(according to FUJI Electric Doc.)
The process flow is our patent (patent No. ZL0223823.3) in the analyzing panel.
Infrared Absorption CO, NO analyzer and magnetic O2 analyzer made by ABB OR
FUJI ELECTIC. are integrated with our assemblies.
a) Infrared absorption CO analyzer:
Span: 0-3% Vol.%
Zero drift: +1%F.S./Week
Sensitivity Drift: +1%F.S./Week
Linearization Error: +1%F.S.
Repeatability: +0.5%F.S.
Output: Isolated 4-20mA
Power supply: 220V AC, 50Hz
b) Magnetic O2 gas analyzer:

Span: 0-10, 25% Vol.%

Zero drift: +0.03%Vol./Week
Sensitivity Drift: +1%F.S./Week
Linearization Error: +0.5%F.S.
Repeatability: +0.5%F.S.
Output: Galvanic Isolated 4-20mA
c) Infrared absorption NO analyzer

Span: 0-2000ppm

Zero drift: +1%FS/Week

Sensitivity Drift: +1%F.S./Week
Linearization Error: +2%F.S.
Repeatability: +1%F.S.
Output: Galvanic Isolated 4-20mA
(3.3)
(3.4)

Panel Dimensions: 1000 x 800 x 1900mm

Weight: 280kg

Changzhou BAOYI Mech.&Elec. Instrument Co., Ltd.

No.2, Renming West Rd, Hutang, Changzhou
213161 China
Tel: +86 519 6377723
Fax: +86 519 8316120-800
http://www.by366.com
ingrid@by366.com