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KXT 238 Opgw 48 Fibres ZTT
KXT 238 Opgw 48 Fibres ZTT
: ZTT 10-15502
REVISION: 1.1
OK
TECHNICAL SPECIFICATION
For
Optical Ground Wire
Designer
Senior Technical Manager
ZTT International Division
Approver
Chief Technical Engineer
ZTT International Division
1.GENERAL
1.1 SCOPE
This specification covers Optical Ground Wire Cables (OPGW) for the installation on high
voltage overhead power lines. The cable contains optical fibers for data transmission and
telecom purposes and is installed instead of a ground wire.
The specification describes the basic design of an OPGW-cable with its main components: the
fibers, the optical fiber unit and the cable armoring. Furthermore this specification contains
information concerning the quality assurance during manufacturing, the final acceptance tests,
the type tests and the packaging. Any technical data mentioned in this product specification
serve for describing the product only and should not be understood as an assurance of
properties.
1.2 Cable Description
Cable which has the dual performance functions of a conventional ground wire with
telecommunication capabilities.
1.3 Quality
ZTT ensures a continuing level of quality in our cable products through several quality control
programs including ISO 9001.
1.4 Reliability
ZTT ensures product reliability through rigorous qualification testing of each product family.
Both initial and periodic qualification testing are performed to assure the cable's performance
and durability in the field environments.
1.5 Reference
The cable which ZTT offered are designed, manufactured and tested according to international
standards as follows:
IEC 60793-1
IEC 60793-2
ITU-T G.652
ITU-T G.655
EIA/TIA 598 B
IEC 60794-4-10
IEC 60794-1-2
IEEE1138-2009
IEEE Standard for testing and performance for optical ground wire (OPGW)
for use on electric utility power lines
IEC 61232
IEC 60104
IEC 61089
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2. OPTICAL FIBER
The optical fiber is made of high pure silica and germanium doped silica. UV curable acrylate
material is applied over fiber cladding as optical fiber primary protective coating. The detail
data of optical fiber performance are shown in the following table.
Optical fiber uses special spun device successfully controlled the value of PMD, and makes
sure that it can keep stable in cabling.
Description
Specifications
Attenuation @1550 nm
0.22 dB/km
Attenuation @1625 nm
0.24 dB/km
0.05 dB/km
0.092ps/nm2km
0.08ps/km
@1550 nm
@1625 nm
@1550 nm
Cladding Diameter
Dimensional
Specifications
Mechanical
Specifications
1480 nm
0.05 dB/km
0.05 dB/km
9.60.5m
125 0.7m
0.6m
Cladding Non-Circularity
1.0%
Proof stress
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0.69Gpa
page 2 of 10 pages
ZhongTian
Cable Type:
Serial No:
ZTT201016316
Bid No:
OPGW
Industry standard:
OPGW-48B4-91 [75.8;63.2]
Cross Section:
AS wire
OP unit
AS wire
Material
Structure
No
Material
Fiber
G.652
No.
Material Dia.
G.655
48
Center
30%ASwire
Diameter
2.70 mm
Layer1
30%ASwire
AA wire
Diameter
2.60 mm
Layer2
SUS Tube
30%ASwire
2
12
Fibers(all tube)
AA wire
48
0
Tube-Dia.
Diameter
2.50 mm
2.60 mm
13.10 mm
557 kg/km
90.7 mm2
79.8 kN
75.8 kN
132.0 kN/mm2
13.8 10-6/
133.8
334.4
~209
585.2
0.645
7.95
63.2
262
196
13.9
N/mm2
N/mm2
N/mm2
/km
kA
kA2S
mm
mm
km
-10 ~ +50
-40 ~ +80
Temperature Installation
Range: Transportation and Operation
Remarks: All Sizes and Values are Nominal Values
Rev. ZHC-TD 10-2008
Designer
Authorized
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2010-12-10
page 3 of 10 pages
Blue
Orange
Green
Brown
Gray
White
10
11
12
Red
Black
Yellow
Violet
Pink
Aqua
13
14
15
16
17
18
Blue
Orange
Green
Brown
Gray
White
Ring
19
20
21
22
23
24
Red
Nature
Yellow
Violet
Pink
Aqua
Remark: The black color with color ring is changed into nature color.
Tube 2: 24 Fibers
Remark
26
27
28
29
30
Without Color
Blue
Orange
Green
Brown
Gray
White
Ring
31
32
33
34
35
36
Red
Black
Yellow
Violet
Pink
Aqua
37
38
39
40
41
42
Blue
Orange
Green
Brown
Gray
White
Ring
43
44
45
46
47
48
Red
Nature
Yellow
Violet
Pink
Aqua
Remark: The black color with color ring is changed into nature color.
Color ring method:
S60Use single black color ring on the fiber surface with 60mm alternation
60mm
2.0mm
D80Use double black color ring on the fiber surface with 80mm alternation
80mm
ALL Rights Reserved Copyright 2010, Jiangsu Zhongtian Technology Co., Ltd.
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3mm
page 4 of 10 pages
Type test (only in case of a basic new design, repetition in exceptional cases)
OPGW tests shall be in accordance with applicable standards or agreements between purchaser and
manufacturer.
As a general rule the tests will be performed according IEC 60794-4-10.However, if necessary tests
can be done according to IEEE Std1138.
Type test
Type test may be waived by submitting makers certificate of the similar product performed in an
internationally acknowledged independent test organization or laboratory. If type test should be
performed, it will be carried out according to an extra type test procedure reached to an agreement
between purchaser and manufacturer.
Routine test
The optical attenuation coefficient on all production cable lengths is measured according to IEC
60793-1-CIC (Back-scattering technique, OTDR). Standard single-mode fibers are measured at
1310nm and at 1550nm. Non-zero dispersion shifted singlemode (NZDS) fibers are measured at
1550nm.
Factory test
Factory acceptance test is carried out on two samples per order in the presence of the customer or
his representative. The requirements for quality characteristics are determined by relevant standards
and agreed quality plans.
5.2 Test items
The following table shows that the test items shall be carried out according to corresponding
references.
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Routine
FAT
Type Test
Test Procedure
Test on fibers
Mode field diameter
IEC 60793-1-45
Geometric parameter
IEC 60793-1-20
Attenuation (OTDR)
IEC 60793-1-40
Chromatic dispersion
IEC 60793-1-42
IEC 60793-1-44
IEC61232/ IEC60104
Tensile strength
IEC61232/ IEC60104
IEC61232
Elongation at break
IEC61232/ IEC60104
IEC60104
Conductivity
IEC61232/ IEC60104
IEC61232/ IEC60104
IEC61232
Quality of surface
IEC 60794-4-10
IEC 60794-4-10
Lay length
IEC 60794-4-10
Diameter of cable
IEC 60794-4-10
Weight of Cable
IEC 60794-4-10
DC-resistance
IEC 60794-4-10
Tests on OPGW
IEC 60794-4-10
IEC 60794-4-10
IEC 60794-4-10
Sheave test
IEC 60794-4-10
IEC 60794-4-10.
Galloping test
IEC 60794-4-10
Creep test
IEC 60794-4-10
IEC 60794-4-10
Water penetration
IEC 60794-4-10
IEC 60794-4-10
Lightning test
IEC 60794-4-10
Notes: The mark means different test items which belongs to different test series.
ALL Rights Reserved Copyright 2010, Jiangsu Zhongtian Technology Co., Ltd.
Http://www.chinaztt.com
page 6 of 10 pages
Inside diameter
Wooden
Lagging wood
Iron
Inner tub
Iron
Drum diameter
Arbor hole
Iron
Flange diameter
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page 7 of 10 pages
weight
cm
cm
cm
cm
cm
kg
2000
120
90
110
80
11
200
3000
120
90
110
80
11
200
4000
120
90
110
80
11
200
5000
130
90
110
80
11
210
2000
120
90
110
80
11
200
3000
120
90
110
80
11
200
4000
130
90
110
80
11
210
5000
130
90
110
80
11
210
2000
120
90
110
80
11
200
3000
120
90
110
80
11
200
4000
130
90
110
80
11
210
5000
140
90
110
80
11
220
2000
120
90
110
80
11
200
3000
130
90
110
80
11
210
4000
130
90
110
80
11
210
5000
140
90
110
80
11
220
2000
120
90
110
80
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200
3000
130
90
110
80
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210
4000
140
90
110
80
11
220
5000
150
90
110
80
11
230
2000
120
90
110
80
11
200
3000
130
90
110
80
11
210
4000
140
90
110
80
11
220
5000
150
90
110
80
11
230
2000
130
90
110
80
11
210
3000
140
90
110
80
11
220
4000
150
90
110
80
11
230
5000
160
90
110
80
11
250
9.0-9.5
9.5-10.0
10.5-11.0
11.5-12.0
12.0-12.5
12.5-13.0
13.0-14.5
ALL Rights Reserved Copyright 2010, Jiangsu Zhongtian Technology Co., Ltd.
Http://www.chinaztt.com
page 8 of 10 pages
2000
130
90
110
80
11
210
3000
140
90
110
80
11
220
4000
150
90
110
80
11
230
5000
160
90
110
80
11
250
2000
130
90
110
80
11
210
3000
140
90
110
80
11
220
4000
150
90
110
80
11
230
5000
160
90
110
80
11
250
2000
130
90
110
80
11
210
3000
150
90
110
80
11
230
4000
160
90
110
80
11
250
5000
180
96
120
90
11
400
2000
130
90
120
80
11
210
3000
150
90
120
80
11
230
4000
160
90
120
80
11
250
5000
180
96
120
90
11
400
2000
140
90
120
80
11
220
3000
150
90
120
80
11
230
4000
180
96
120
90
11
400
5000
180
96
120
90
11
400
2000
140
90
120
80
11
220
3000
150
90
120
80
11
230
4000
180
96
120
90
11
400
5000
180
96
120
90
11
400
2000
140
90
120
80
11
220
3000
160
90
120
80
11
250
4000
180
96
120
90
11
400
5000
200
96
120
90
11
550
2000
140
90
120
80
11
220
3000
160
90
120
80
11
250
4000
180
96
120
90
11
400
5000
200
96
120
90
11
550
14.5-15.0
15.0-15.5
15.5-16.0
16.0-16.5
16.5-17.0
17.0-17.5
17.5-18.0
18.0-18.5
ALL Rights Reserved Copyright 2010, Jiangsu Zhongtian Technology Co., Ltd.
Http://www.chinaztt.com
page 9 of 10 pages
2000
140
90
120
80
11
220
3000
160
90
120
80
11
250
4000
180
96
120
90
11
400
5000
200
96
120
90
11
550
2000
150
90
120
80
11
230
3000
180
96
120
90
11
400
4000
180
96
120
90
11
400
5000
200
96
120
90
11
550
18.5-19.0
19.0-19.5
ALL Rights Reserved Copyright 2010, Jiangsu Zhongtian Technology Co., Ltd.
Http://www.chinaztt.com
page 10 of 10 pages