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Flare Ko Drum Sizing
Flare Ko Drum Sizing
Flare Ko Drum Sizing
SOUTH PARS 11
HORIZONTAL FLARE KO DRUM SIZING
Item
Designation
Case
XXX40-D-101
HP Flare KO Drum
90 s Full Flow & 2 wells 20 min
By
Rev.
Date
RMN
2
4/7/2011
- DATA -
Internal Diameter
Length (TL/TL)
r = L / ID
FLUID DATA
GAS
Pressure
Temperature
Mass flowrate
Mass flowrate
Mol. weight
Compr. factor Z
Actual density
Volume flowrate
Gas Viscosity
3 800
13 200
3.47
mm
mm
SEPARATOR DATA
Inlet nozzle ID
Outlet nozzle ID
Diverter
All wells
8.60
23.0
Two wells
0.70
13.3
1152 759
19.70
0.98
7.80
41.05
0.012
235671.96
20.04
1.00
1.50
43.64
0.012
LIQUID
Pressure (barg)
Temperature (C)
Oil Mass flowrate
Oil Density
Vol. flowrate
Vol. flowrate
Water inlet flowrate
Water inlet flowrate
Water density
Barg
C
MMSCFD
kg/h
g/mol
kg/m
Am/s
cP
PROCESS REQUIREMENTS
Droplet size (microns)
600
Retention time (min)
see below
Between
698.5
mm
800.1
mm
One (inlet)
All wells
8.60
23.0
192840
771.0
263.38
52,465
13.26
13383.0
1 009
Two wells
0.70
13.3
32002.73
796.24
53.44
8,080
13.25
13 458
1 016
Barg
C
kg/h
kg/m
Am/h
Abbl/day
Am/h
kg/h
kg/m
- CALCULATIONS -
TWO WELLS
C(Re) :
Drag coefficient C :
Drop. velocity (m/s) :
SIZING CHECK
Liquid levels
Ref.
Level
(mm)
Bottom
0
LALL (3)
700
LAL
850
Drain stop
900
Drain start
1 100
LAH
1 150
LAHH
1 300
LL6
1 440
LL7 (4)
1 800
116 976
0.53
1.20
100
From Graph
C
DROPOUT VELOCITY
ALL WELLS
C'(Re) :
Drag coefficient C' :
Drop. velocity (m/s) :
10
1
24 996
0.79
2.29
Vol. (2)
(m)
0.00
18.94
25.00
27.11
35.94
38.23
45.26
52.01
69.84
0.1
C(Re)
10
LIQUID
Hold up times
Difference in vol
(m)
0.00
18.94
6.06
2.11
8.83
2.29
7.03
6.74
17.83
Dt (1)
(min)
0.00
4.32
1.38
0.48
2.01
0.52
1.60
1.54
20.02
Part. drop.
time
(s)
3.16
2.58
2.45
2.41
2.24
2.20
2.08
1.96
0.87
100
Gas sect.
height
(m)
3.8
3.1
3.0
2.9
2.7
2.7
2.5
2.4
2.0
1 000
GAS
Cross
Section
(m)
11.34
9.90
9.44
9.28
8.61
8.44
7.91
7.40
6.04
10 000
Horizontal
Velocity
(m/s)
3.62
4.15
4.35
4.42
4.77
4.86
5.19
5.55
6.79
100 000
Minimum
path
length
(m)
11.4
10.7
10.7
10.7
10.7
10.7
10.8
10.9
5.9
Minimum
vessel
length
(m) (5)
11
11
11
11
11
11
11
11
6
1 000 000
Sizing
check
OK
OK
OK
OK
OK
OK
OK
OK
OK
1.5
20
LAHH-LL6
LL6-LL7
NOTES / REMARKS
(1): Available time is based on inlet flowrate for all levels.
(2) Without heads
(3) Required to keep the electrical heater submerged
(4) Based on two wells flowrate
(5) Minimum path length and minimum vessel length are the same then diverters are installed on inlets.
BY : LDL, CHK : VA
03 / 11 / 2005
REV 2
DORIS ENGINEERING
SOUTH PARS 11
Item
XX40-D-101
By
Designation
HP Flare KO Drum
Rev.
LDL
2
Case 4
Date
10/21/2005
PROCESS REQUIREMENTS
Internal Diameter
3 800
mm
Inlet nozzle OD
698.3
mm
Length (TL/TL)
6 600
mm
Outlet nozzle OD
800.3
mm
r = L / ID
1.74
Diverter
One (inlet)
600
see below
Between
FLUID DATA
GAS
All wells
Two wells
All wells
Two wells
Pressure
8.20
0.90
Barg
Pressure (barg)
8.20
0.90
Barg
Temperature
47.3
33.2
Temperature (C)
47.3
33.2
Mass flowrate
596
121
MMSCFD
79700
13 592
Mass flowrate
594 703
122 761
kg/h
Oil Density
763.5
789
kg/m
20.04
20.31
Vol. flowrate
108.17
21.59
Am/h
Compr. factor Z
0.98
1.00
Vol. flowrate
16,328
3,259
Abbl/day
Actual density
7.08
1.53
Volume flowrate
23.34
22.25
3 745
4 375
kg/h
0.012
0.012
991
1 001
kg/m
Mol. weight
Gas Viscosity
LIQUID
g/mol
kg/m
Viscosity
Am/s
cP
Water density
kg/h
cP
99 359
Drag coefficient C :
0.58
1.20
100
C
C(Re) :
TWO WELLS
10
1
C(Re) :
25 125
Drag coefficient C :
0.82
2.21
0.1
C(Re)
10
100
1 000
10 000
100 000
1 000 000
SIZING CHECK
LIQUID
Liquid levels
Ref.
Bottom
GAS
Hold up times
Minimum
Minimum
Part. drop.
Gas sect.
Cross
Horizontal
path
vessel
Sizing
Level
Vol. (2)
D vol
Dt (1)
time
height
Section
Velocity
length
length
check
(mm)
(m)
(m)
(min)
(s)
(mm)
(m)
(m/s)
(mm)
(mm) (6)
0.00
0.00
0.00
3.17
3 800
11.34
2.06
13 059
13 059
OK
LALL (3)
700
9.47
9.47
5.25
2.59
3 100
9.91
2.36
12 196
12 196
OK
LAL
850
12.50
3.03
1.68
2.46
2 950
9.45
2.47
12 170
12 170
OK
Drain stop
900
13.56
1.06
0.59
2.42
2 900
9.29
2.51
12 170
12 170
OK
Drain start
1 100
17.97
4.41
2.45
2.25
2 700
8.62
2.71
12 210
12 210
OK
LAH
1 150
19.12
1.14
0.64
2.21
2 650
8.44
2.76
12 230
12 230
OK
LAHH
1 300
22.63
3.52
1.95
2.09
2 500
7.91
2.95
12 315
12 315
OK
LL6
1 410
25.27
2.64
1.47
2.00
2 390
7.51
3.11
12 400
12 400
OK
LL7 (4)
1 700
32.42
7.14
19.86
0.95
2 100
6.43
3.46
6 580
6 580
OK
1.5
20
LAHH-LL6
LL6-LL7
NOTES / REMARKS
(1): Available time is based on inlet flowrate for all levels.
(2) Without heads
(3) Required to keep the electrical heater submerged
(4) Based on two wells flowrate
(5) Optimization of vessel diameter taking into account the length (L) calculated wit the case "20 min full flow"
With a vessel diameter of 4100 mm, a length of 12 200 m is calculated
(6) Minimum path length and minimum vessel length are the same then diverters are installed on inlets.
(2)
08/26/2016
REV 1
327833806.xls - Drag
C
60
33
24
19.4
16
13.8
12.2
11.2
10.5
9.7
6
4.8
4
3.5
3.2
2.95
2.8
2.6
2.5
1.9
1.6
1.4
1.3
1.2
1.15
1.08
1.04
1
0.82
0.73
0.7
0.66
0.63
0.61
0.6
0.58
0.572
0.518
0.49
0.475
0.462
0.46
0.45
0.44
0.44
0.43
a
-2.7
-0.9
-0.46
-0.34
-0.22
-0.16
-0.1
-0.07
-0.08
-0.037
-0.012
-0.008
-0.005
-0.003
-0.0025
-0.0015
-0.002
-0.001
-0.0006
-0.0003
-0.0002
-0.0001
-0.0001
-0.00005
-0.00007
-0.00004
-0.00004
-0.000018
-0.000009
-0.000003
-0.000004
-0.000003
-0.000002
-0.000001
-0.000002
-0.0000008
-0.00000054
-0.00000028
-0.00000015
-0.00000013
-0.00000002
-0.0000001
-0.0000001
0
-0.0000001
b
87
51
37.8
33
27
23.4
19.2
16.8
17.7
13.4
8.4
7.2
6
5
4.7
4
4.4
3.5
3.1
2.5
2.2
1.8
1.8
1.5
1.64
1.4
1.4
1.18
1
0.82
0.86
0.81
0.75
0.68
0.76
0.652
0.626
0.574
0.535
0.527
0.472
0.52
0.52
0.44
0.53
100
10
C(Re)
10
20
30
40
50
60
70
80
90
100
200
300
400
500
600
700
800
900
1 000
2 000
3 000
4 000
5 000
6 000
7 000
8 000
9 000
10 000
20 000
30 000
40 000
50 000
60 000
70 000
80 000
90 000
100 000
200 000
300 000
400 000
500 000
600 000
700 000
800 000
900 000
1 000 000
0.1
10
C(Re)
a
b
C
08/26/2016
100
10
0.1
10
100
1 000
C(Re)
10 000
100 000
#REF!
#REF!
#REF!
#REF!
327833806.xls - Drag
08/26/2016
rag coefficient
000
C(Re)
10 000
327833806.xls - Drag
100 000
1 000 000
08/26/2016