Function Test Procedure of Anti-Surge

Control System & Governor Control

Test Level:

Anti-Surge Control System

Reference Documents:

Compressor Performance Curves

Preconditions:
1- Signal Generator (4-20mA)
2- mA meter
3- 5kohm potentiometer
Test Steps:
1- Check the actual performance curve and entered parameters in program
2- Connect 2 potentiometer against suction and discharge pressure of compressor
3- Connect mA meter to antisurge output signal
4- Connect signal generator against compressor inlet flow signal.
5- Put the operating point in normal operation condition by using potentiometers and
signal generators.
6- Decrease the flow by using signal generator and trace the controller action.
7- Check the different control lines action.
8- Increase the flow by using signal generator and trace the controller action.
9- Repeat above steps for other stages

Remarks/Comments:

Test Level:

Governor Control System (1/3)

Reference Documents:

Honeytech Governor Control System

Preconditions:
1- Signal Generator (4-20mA)
2- mA meter
3- 5kohm potentiometer
Test Steps:
1- Connect a potentiometer against suction pressure of compressor
2- Connect a potentiometer against extraction flow of compressor
3- Connect mA meter to governor speed setpoint output to woodward
4- Connect mA meter to inlet valve output command from woodward
5- Connect mA meter to extraction valve output command from woodward
6- Connect signal generator against turbine speed signal to Jaquet.
Manual Mode:
1- Set the speed to above 4285 RPM.
2- Push the raise pushbutton on HMI to increase speed setpoint.
3- monitor the speed setpoint and inlet valve command increment by mA meter
4- check the rate of setpoint increment.
5- Push the lower pushbutton on HMI to decrease speed setpoint.
6- monitor the speed setpoint and inlet valve command decrement by mA meter
Remarks/Comments:

Test Level:

Governor Control System (2/3)

Reference Documents:

Honeytech Governor Control System

Preconditions:
1- Signal Generator (4-20mA)
2- mA meter
3- 5kohm potentiometer
Test Steps:
Remote setpoint Mode:
1- Set the speed to above 4285 RPM.
2- Set the actual suction pressure by potentiometer.
3- Set the suction pressure setpoint lower than actual.
4- activate the remote control mode
5- Set the suction control mode to auto.
6- Monitor the speed setpoint and inlet valve command (must be increased)
7- Set the suction pressure equal of the setpoint.
8- Monitor the speed setpoint and inlet valve command (must be freezed)
9- Set the suction pressure setpoint greater than actual.
10- Monitor the speed setpoint and inlet valve command (must be decreased)
11- Set the suction pressure equal of the setpoint.
12- Monitor the speed setpoint and inlet valve command (must be freezed)

Remarks/Comments:

Test Level:

Governor Control System (3/3)

Reference Documents:

Honeytech Governor Control System

Preconditions:
1- Signal Generator (4-20mA)
2- mA meter
3- 5kohm potentiometer
Test Steps:
Extraction Control Mode
1- Set the speed to above 4285 RPM.
2- Set the actual extraction flow by potentiometer.
3- Set the extraction flow setpoint lower than actual.
4- activate the extraction control mode
5- Set the extraction control mode to auto.
6- Monitor the extraction valve command (must be increased)
7- Set the extraction flow equal of the setpoint.
8- Monitor the extraction valve command (must be freezed)
9- Set the extraction flow setpoint greater than actual.
10- Monitor the extraction valve command (must be decreased)
11- Set the extraction flow equal of the setpoint.
12- Monitor the extraction valve command (must be freezed)

Remarks/Comments: