Company Pty (Ltd)

QUALITY PLAN / JOB INSTRUCTION

EQUIPMENT DESCRIPTION:
CUSTOMER:

Done By: J.Venter

WELD PROCEDURE QUALIFICATION

JOB No. A7892

Page 1 of 3

Rev: 0

Approved:

Date : 14 AUG 08

Date :

XXXXXXXXXXX

Op.
No.

Work Description

1.

QAP WH02.12.0808.07.G
(AISI8630-85K to API 5L X80)

Procedure / Work
Instruction

Report /
Docmt

Artisan
Sign-off

Rev

Intervention
1 2 3 4

PREPARE AISI8630 Gr 85K TEST COUPON.

NK TO IDENTIFY PIPE TO BE USED.
DO NOT FLAME CUT EDGE TO BE WELDED >>> SAW CUT.
2.

M/C WELD BEVEL (DO NOT FLAME CUT)

IMIR#7981-1
COUPON LENGTH:
100mm MIN

LOG#: M200062M
COUPON LENGTH:
100mm MIN

TRANSFER IMIR & HEAT & PIECE NUMBER TO TEST COUPON BY

HARD STAMPING >>> LLOYDS TO WITNESS
MARK THE LEFT OVER PIECE AND RESERVE FOR FUTURE USE >>>
STORE IN WELDING ENGINEERs STORE>>>JV TO ADVISE
PREPARE API 5L X80 TEST COUPON >>> OD & ID TO MATCH ABOVE
AISI8630 TEST COUPON EXACTLY.
DO NOT FLAME CUT.
3.

TRANSFER IMIR & HEAT NUMBER TO TEST COUPON BY HARD

STAMPING >>> LLOYDS TO WITNESS
MARK THE LEFT OVER PIECE AND RESERVE FOR FUTURE USE >>>
STORE IN WELDING ENGINEERs STORE>>>JV TO ADVISE

4.

MPI WELD BEVEL ON BOTH TEST COUPONS

NT11.02

INTERVENTION:
H = HOLD ( Process MAY NOT continue prior to sign-off)

W = Witness ( Process MAY proceed if Insp. Auth. not present)

1 = Subcontractor(s)

2 = Algoa Insp. / Witness -

REPORT

R
R = Review of Documents Only

3 = Customer

4 = Third Party :

Approval
2 3 4

DB THERMAL (PTY) LTD

QUALITY PLAN / JOB INSTRUCTION

Rev.

JOB No. A7892

Page 2 of 3

( Continuation )

Op.
No.

Work Description

5.

SETUP TEST COUPONS FOR WELDING >>> JV AND LLOYDS TO

WITNESS

QAP WH02.12.0808.07.G

Procedure / Work
Instruction

Report /
Docmt

WHO1.12.0808.07.G

Artisan
Sign-off

Rev

Intervention
1 2 3 4
W

WELD JOINT COMPLETE >>> JV AND LLOYDS TO WITNESS.

WELD BUILD SECTION FOR ALL WELD TENSILE TEST >>> JV TO
ADVISE.
6.

ALL WELDING PARAMETERS TO BE RECORDED.

WHO1.12.0808.07.G

PQR
REPORT

ALL WELD CONSUMABLE BATCH NUMBERS TO BE RECORDED AND

TRACEABLE TO CERTIFICATE.
WELDER ID STAMP ADJACENT TO WELD.
7.

YELLOW PAINT MARK TEST COUPON WITH PQR NUMBER

WHO1.12.0808.07.G

8.

VISUAL INSP 100% WELD BSR

NT51.01

REPORT

9.

MPI 100% WELD BSR

NT11.02

REPORT

10.

RT 100% WELD BSR

NT31.01

REPORT

TRANSFER / HARD STAMP THE FOLLOWING:

11.

12.

1.
2.
3.
4.

JOB NUMBER
PQR NUMBER >>> WHO2.12.0808.07.G
WELDER ID STAMP ADJACENT TO WELD
IMIR & HEAT & PIECE NUMBER & MATERIAL TYPE ONTO EACH
PIECE.

PWHT >>> JV TO ADVISE

ENG001 (G) 11/2006

WHO1.12.0808.07.G

Approval
2 3 4

DB THERMAL (PTY) LTD

QUALITY PLAN / JOB INSTRUCTION
Op.
No.

Work Description

13.

Rev.

JOB No. A7892

Page 3 of 3

( Continuation )
Procedure / Work
Instruction

Report /
Docmt

MPI 100% WELD ASR

NT11.02

REPORT

14.

RT 100% WELD ASR

NT31.01

REPORT

15.

QC VERIFY ALL ABOVE OPERATIONS AND DOCUMENTATION ARE

COMPLETE

SIGN
OFF

16.

SEND PWHTd TEST PIECE TO STORES FOR TRANSPORT TO VML

17.

SEND TO VML >>> JV TO ADVISE

QAP WH02.12.0808.07.G

Artisan
Sign-off

Rev

Intervention
1 2 3 4

IMPACT TESTING TESTING AT METLAB >>> JV TO ADVISE

18.

19.

ALL MECHANICAL TEST SPECIMENS AND LEFT OVER TEST COUPON

MATERIAL TO BE RETURNED TO XXXXX FOR FUTURE REFERENCE
>>> NK TO STORE
RECEIVE TEST RESULTS AND FINALIZE PQR DOCUMETS THEN SEND
TO CUSTOMER FOR APPROVAL.

Weld Prep.

ENG001 (G) 11/2006

Approval
2 3 4