PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT

SITE SANGATTA

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

Page 1 of 11

TRAINING REPORT

CRI FUEL SYSTEM

PT. THIESS CONTRACTOR INDONESIA

TRAINING CENTRE DEPARTMENT

SANGATTA

TRAINING REPORT

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

Page 2 of 11

CONTENT

FOREWARD
TRAINING PROGRAM
CURRICULUM
SYLABUS
TRAINING REPORT

TRAINING REPORT

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

Page 3 of 11

FOREWORD

The concept of Total Service in PT United Tractors Tbk is established to support customers in
achieving the highest operating efficiency. This concept is an integrated part of United
Tractors' business philosophy which aims "to become your partner-in-business by providing
full support to ensure the achievement of your lowest life-time cost per total output". Total
Service is not limited to after-sales support only but covers a wide range of services from
pre-sales consultation, equipment inspection, equipment maintenance, to customer training.
It is our commitment that each single unit of customer's equipment will receive our full
support.
Align with the concept of Total Service, education and training program is aimed at
developing the human resources' skills in heavy equipment operation and maintenance.
Realizing that knowledge and practical skills are both essential for efficient equipment
operation and maintenance, United Tractors has established a modern and well-equipped
Training Center where as much as 5000 participants per year can undergo effective training.
The training facilities include various demo equipment, classrooms with up-to-date audiovisual equipment, and a testing area for operator training.
Our instructors and trainers are highly qualified and conversant with the latest developments
in equipment operation and maintenance. Apart from providing education and training for
UT's internal requirements, the Training Center is also open for customers to upgrade the
knowledge and skills of their operators and supervisors.

TRAINING REPORT

TC SGT/TR Report/ABR/180507 /REV 00

CRI FUEL SYSTEM

PT UNITED TRACTORS Tbk

PT. THIESS CONTRACTORS INDONESIA

TRAINING CENTER DEPARTEMENT

SITE SANGATTA

Page 4 of 11

I. TRAINING PROGRAM
I.
II.

COURSE NAME

Common Rail Injection Fuel System

After the training, participants should be able to carry out

Preventive Maintenance engine 6D140E-3, Trouble shooting
engine 6D140E-3 especially in Fuel system on PC750-7, PC8007 and PC1800-6 based on shop manual and operation
maintenance manual. The points are,
1. Describing :
a. Safety
b. Structure, function and location of components
c. Preventive maintenance procedure
d. Measurement, testing and adjusting procedure
e. Trouble analysis
2. Performing :
a. Machine inspection
b. Trouble shooting
c. Reporting

III. METHODE

1. Class room (66,67%)

a. Lecture
b. Discussion
c. Case study
2. Practice (33,33%)
a. Demonstration
b. Practice

IV.

SUBJECT

1.
2.
3.
4.
5.
6.
7.

V.

FACILITIES

1. Classroom
a. Overhead projector/Viewer
b. Audio visual
c. Hand out
2. Practice (Workshop/Field)
a. Common tools
b. Special tools
c. Machine : PC800-7, PC1800-6

VI.

DURATION

OBJECTIVES

VII. PARTICIPANT

Introduction.
Fuel Line.
Fuel Supply Pump.
Common Rail.
Injector.
Electronic Control System.
Trouble Shooting.

3 (Two) working days

participants

VIII.PASS CRITERIA :

1. Attendance min. 90% of total training days

2. Evaluation test :
a. Theory :
70
b. Practice :
70

IX.

1.Certificate is awarded to trainees who fulfill pass criteria

2.Acknowledgement is awarded to trainees who attends 90 % of
total days but can not achieve the minimum score.

CERTIFICATE

TRAINING REPORT

TC SGT/TR Report/ABR/180507 /REV 00

CRI FUEL SYSTEM

PT UNITED TRACTORS Tbk

PT. THIESS CONTRACTORS INDONESIA

TRAINING CENTER DEPARTEMENT

SITE SANGATTA

Page 5 of 11

II. CURRICULUM
NO

SUBJECT

THEORY

TIME (HOUR)
PRACTICE

TOTAL

INTRODUCTION

60

FUEL LINE

60

30

90

FUEL SUPPLY PUMP

120

60

180

COMMON RAIL

60

60

120

INJECTOR

60

60

120

ELECTRONIC CONTROL SYSTEM

360

150

510

TROUBLE SHOOTING

180

120

300

EVALUATION TEST

60

TRAINING REPORT

60

60

TOTAL

960

480

1440

PERCENTAGE

66.67%

33.33%

100%

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

CRI FUEL SYSTEM

Page 6 of 11

PT. THIESS CONTRACTORS INDONESIA

III. SYLABUS
SUBJECT I. INTRODUCTION
DESCRIPTION
OBJECTIVES

NO
1

Introduction
A. General overview of Engine
6D140E-3
a. Overall Drawing
b. Engine Spesification
B. Features of CRI Fuel System
a. Electronic Control
b. Environment Regulation

Fuel Line
A. Fuel Piping
a. Low Pressure Circuit
b. High Pressure Circuit
B. Fuel Filter
C. Fuel Cooler.
D. Remove and Install of Fuel Line
E. Inspection & Measurement of
Fuel Line

Fuel Suplly Pump

A. Feed Pump
B. Overflow Valve
C. By Pass Valve
D. High Pressure Pump
a. PCV
b. Delivery Valve
G. Remove & Install Fuel Supply
Pump.
H. Inspection & Measurement Fuel
Supply Pump.

TRAINING REPORT

60

60

TIME (HOUR)
THEORY PRACTICE TOTAL

1. The Participants should

be understand, able to
explain the structure,
function and location of
CRI Fuel line.
2.
The Participants should be
able to perform Remove
and Install of fuel line and
able to perform inspection
and measurement.

SUBJECT III. FUEL SUPPLY PUMP

DESCRIPTION
OBJECTIVES

NO
3

The Participants should be

understand and able to
explain the engine
spesification and features
of CRI fuel system.

SUBJECT II. FUEL LINE

DESCRIPTION
OBJECTIVES

NO
2

TIME (HOUR)
THEORY PRACTICE TOTAL

60

30

90

TIME (HOUR)
THEORY PRACTICE TOTAL

1. The Participants should

be understand, able to
explain the structure,
function and location of
Fuel supply pump.
2. The Participants should
be able to perform
Remove and Install of fuel
line and able to perform
inspection and
measurement.

120

60

180

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

SUBJECT IV. COMMON RAIL

DESCRIPTION
OBJECTIVES

NO
4

Common Rail
A. Common Rail Fuel Inlet Port
B. Pressure Limiter
C. Flow Damper Valve
D. Remove & Install of Commmon
Rail.
E. Inspection & Measurement of
Common Rail.

Injector
A. Injectors fuel inlet port
B. Injector operation.
C. Injector wiring.
D. Remove and Install of Injector
E. Inpesction and Measurement of
Injector

TRAINING REPORT

Page 7 of 11

TIME (HOUR)
THEORY PRACTICE TOTAL

1. The Participants able to

explain the structure,
function and location of
common rail compo nents.
2. The participants shoulbe
able to perform remove
and install, and inspection
and measurement of
common rail

SUBJECT V. INJECTOR
DESCRIPTION
OBJECTIVES

NO
5

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

60

60

120

TIME (HOUR)
THEORY PRACTICE TOTAL

1. The Participants able to

explain the structure,
function and location of
injector.
2. The participants should
be able to perform remove
and install, and inspection
and measurement of
injector

60

60

120

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

NO
6

SUBJECT VI. ELECTRONIC CONTROL SYSTEM

DESCRIPTION
OBJECTIVES
Electronic Control System
A. Basic Mechatronic
a. Input
b. Process
c. Output
B. ECM Power Supply
C. Input
a. Temperature Sensors
- Coolant temperature sensor
- Fuel temperature sensor
b. Pressure sensor/switch
- Oil pressure switch
- Common rail pressure sensor
- Boost pressure sensor
c. Throttle sensor
- Fuel control dial
d. Speed & Position Sensor
- Ne Sensor
- G Sensor
e. Others
- Start signal
- Etc
D. Process
a. Fuel Metering
b. Fuel Timing
c. Safety / Protection
d. Exhaust Gas Regulating
E. Output
a. PCV Solenoid
b. TWV Solenoid
F. Remove & Install of Electronic
component
G. Inspection & Measurement of
Electronic Component

Trouble Shooting
A. Eight Step Trouble Shooting
B. Trouble Shooting Based on Error
Code.
C. Trouble Shooting based on
Symptom

TRAINING REPORT

Page 8 of 11

TIME (HOUR)
THEORY PRACTICE TOTAL

1. The Participants able to

explain the structure,
function and location of
electronic control system
components.
2. The participants should
be able to perform remove
and install, and inspection
and measurement of
electronic components

SUBJECT VII. TROUBLE SHOOTING

DESCRIPTION
OBJECTIVES

NO
7

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

360

150

410

TIME (HOUR)
THEORY PRACTICE TOTAL

1. The Participants able to

explain the eight step
trouble shooting.
2. The participants should
be perform the trouble
shooting based on error
code and symptom

180

120

300

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

SUBJECT VIII. EVALUATION TEST

DESCRIPTION
OBJECTIVES

NO
8

CRI FUEL SYSTEM

EVALUATION TEST
A. Theoritical Test

Evaluate the training

TOTAL

TIME (HOUR)
THEORY PRACTICE TOTAL

60

TIME (HOUR)
THEORY PRACTICE TOTAL
960

TRAINING REPORT

Page 9 of 11

PT. THIESS CONTRACTORS INDONESIA

480

1440

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

TRAINING REPORT

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

Page 10 of 11

TC SGT/TR Report/ABR/180507 /REV 00

PT UNITED TRACTORS Tbk

TRAINING CENTER DEPARTEMENT
SITE SANGATTA

CRI FUEL SYSTEM

PT. THIESS CONTRACTORS INDONESIA

Page 11 of 11

Sangatta, 19 May 2007

Reported by,

Abraham Richsan

PT. UNITED TRACTORS Tbk

TRAINING CENTRE DEPARTMENT
Jl. Tango Delta, Road HRDS
KPC Mine Site, Sangatta
Kalimantan Timur
Phone
Fax
E-mail

:
:
:

TRAINING REPORT

(0549) 21414, 21415, 21416 Ext 210.

(0549) 21414
tcsgt@unitedtractors.com

TC SGT/TR Report/ABR/180507 /REV 00