ENGINEERING

PT PRESTRESS CONSTRUCTION INDONESIA

1. Site Preparation

PT PRESTRESS CONSTRUCTION INDONESIA

2. Drilling Works
5.6.m.

15deg

Length = 8.0m
PT PRESTRESS CONSTRUCTION INDONESIA

3. Installation of Ground Anchor

5.6.m.

15deg

Tendon Ground Anchor:

Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

4. Pekerjaan Grouting Ground Anchor

5.6.m.

15deg

Grout Ground Anchor

Tendon Ground Anchor:
Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

5. 1st Excavation, Installation of Pivot Beam (if needed) and

coverred by steel plate.
5.6.m.

300cm.

Steel Plate
1st Excavation

Width = 50cm
Depth = 50cm.

50cm.

Steel Plate

Pivot Beam
(if needed).

50cm

15deg

Grout of Ground Anchor

Tendon of Ground Anchor:
Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

Section - I

6. 2nd Excavation and cover with steel plate

5.6.m.

300cm.
I

Steel Plate
2nd Excavation

Steel Plate
1st Excavation

Width = 50cm
Depth = 50cm.

Pivot Beam
(if needed).

15deg

Grout of Ground Anchor

Tendon of Ground Anchor:
Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

7. Moving of Steel Plate, install the pre-cast beam (one side

stressed) and tensioning of ground anchor tendon & fill with
Stressing Equipment
sand gravel.
900 cm
450 cm

II

Pre-cast Beams

450 cm

50cmx90cm-60cm
50cm
90cm

Sand Gravel

50cm
Pivot Beam
(if needed).

15deg
90cm
Grout of Ground Anchor
Tendon of Ground Anchor:
Fl = 4.0m & Bl = 4.0m.
Section - II

PT PRESTRESS CONSTRUCTION INDONESIA

8. Install the pre-cast panels, concreting of joints of panel-panel

and panel-beam, tensioning of slab tendon and beam.
900 cm
400 cm
100cm

III

500 cm

Pre-stress Slab

Cast In Situ

30cm
Pivot Beam
(if needed).

15deg
90cm

Injected Grout
Pre-stress Slab
Grout of Ground Anchor
Tendon of Ground Anchor:
Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

DETAIL-A

50cm
SECTION-III

9. Install the pre-cast curb & railing and finishing with hot mix.

900 cm

20T

20T

IV

400 cm
100cm

50cm

Cast In Situ

Pre-cast Curb

50cm
Pivot Beam
(if needed).

30cm

15deg
Pre-cast Panel

60cm
Grout of Ground Anchor
Tendon of Ground Anchor:

SECTION-IV

Fl = 4.0m & Bl = 4.0m.

50cm
PT PRESTRESS CONSTRUCTION INDONESIA

10. Install the pre-cast panel, concreting the joint of panel-panel

dan panel-beam, tensioning the slab tendon

900 cm
III

20T

20T

IV

500 cm

400 cm
100cm

50cm

Pivot Beam
(if needed).

15deg

Grout of Ground Anchor

Tendon of Ground Anchor:
Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

11. Install the pre-cast curb & railing and finishing with hot mix.

IV

900 cm

20T

20T

IV

400 cm

50cm

Pivot Beam
(if needed).

15deg

Grout of Ground Anchor

Tendon of Ground Anchor:
Fl = 4.0m & Bl = 4.0m.

PT PRESTRESS CONSTRUCTION INDONESIA

12. HAVE A NICE TRIPS!

20T

20T

900 cm

Pivot Beam
(if needed).

15deg

Grout of Ground Anchor

Tendon of Ground Anchor

PT PRESTRESS CONSTRUCTION INDONESIA

20T

20T

Appendix-A: Pre-cast Beam.

900 cm

II

2-PC-1506
2-PC-1506

Lifting Point

Lifting Point
50cm

90cm

550 cm

350 cm
50cm

Pre-cast Post-tensioned Beam

(50cmx90cm-50cm)
90cm

Estimated weight = 9.10 tons.

Section - II

PT PRESTRESS CONSTRUCTION INDONESIA

Appendix-B: Pre-cast Pre-tensioned Slab.

V

360 cm

Lifting Point

Lifting Point
30cm

Pre-tension strand

Pre-cast Pre-tensioned Slab (100cm x 30cm)

30cm

100 cm

Section - V

Estimated weight = 2.6 tons.

PT PRESTRESS CONSTRUCTION INDONESIA

Appendix-C: Pre-cast Curb

360 cm

VI
Lifting Point

Lifting Point

50cm

Pre-cast Curb
25 cm

20cm
50cm

10cm
20cm

40 cm

Estimated weight = 1.41tons.

PT PRESTRESS CONSTRUCTION INDONESIA

Section - VI

Appendix-D: Truck Load

Standard Truck BMS92

Tronton Truck

1,3 m
PT PRESTRESS CONSTRUCTION INDONESIA

4,25 m

1,5 m

2m

5m

4 -9 m

Truck BMS92

M max std
4.25 m

1.5 m

Truck Tronton

M max trtn

M max std
PT PRESTRESS CONSTRUCTION INDONESIA

M max trtn

Over Loaded