Company central

standard
Quality regulations for vehicle rubber
bumpers and rubber ram strips

Document:

Page:

WZN_6.2.1

1/4

Date:
11.04.2013

Version:
01

TABLE OF CONTENTS
0.

Preamble:

1.

Purpose and applications:

2.

Scope:

3.

Products:

4.

Terms and abbreviations;

applicable standards / documents

5.

Specification / description:

6.

Proof of suitability

7.

Specifications relevant for product liability:

8.

Packaging:

The latest version of this company central standard is available via the computer system!
Its printed format serves only as information!
Created:
11.04.2013
Date
10.06.2013

Checked:
J.Pierick

28.05.2013
Date

System release:
R. Detert

GB_WZN_6.2.1_Gummi Rammleisten und -Puffer_Rev01.doc

03.06.2013
Date

R. Klement
J. Pierick Tel. 02558-81-3203

Company central
standard
Quality regulations for vehicle rubber
bumpers and rubber ram strips

Document:

Page:

WZN_6.2.1

2/4
Version:

Date: 10.10.2012
Valid until: 10/2014

00

0. Preamble
For all requirements that are not specified in more detail, the legal regulations and state of the art serve as
the requirement.

1. Purpose and applications

The parts and sub-assemblies described here are used for Schmitz Cargobull AG vehicles of all types.
During their life cycle they will be exposed to a wide range of possible environmental and operating stresses
and strains, as would be expected from worldwide use, including in the world's extreme climatic zones:
Temperatures from 40C to 80C
Humidity from 10 to 95 % relative humidity.
The usual stresses and strains arising from vehicle operation and other such uses.

2. Scope
The company central standard applies to all suppliers that supply and/or prefabricate vehicle rubber
bumpers and ram strips to SCHMITZ CARGOBULL AG.
The company central standards apply in conjunction with the corresponding drawings and parts lists of the
most recent design revision and where a conflict exists are considered to be decisive.
Note:
Requirements / properties differing from this company central standard, e.g. special hardness etc. must be
regulated separately! (e.g. in drawing data).

3. Products
All vehicle rubber bumpers and ram strips in their respective versions and dimensions.
These parts are made of pure elastomer or they are rubber-metal parts.

4. Terms and abbreviations;

applicable standards / documents
- DIN 53504
- DIN 53508
- DIN 53512
- DIN ISO 34 -1
- DIN ISO 815 -1
- DIN ISO 815 -2
- DIN ISO 1431-1
- DIN ISO 7619-1
- DIN ISO 7619-2

(Issue date: 2009-10)

(Issue date: 2000-03)
(Issue date: 2000-04)
(Issue date: 2004-07)
(Issue date: 2010-09)
(Issue date: 2010-09)
(Issue date: 2011-05)
(Issue date: 2012-02)
(Issue date: 2012-02)

The latest version of this company central standard is available via the computer system!
Its printed format serves only as information!
GB_WZN_6.2.1_Gummi Rammleisten und -Puffer_Rev01.doc

J. Pierick Tel. 02558-81-3203

Company central
standard
Quality regulations for vehicle rubber
bumpers and rubber ram strips

Document:

Page:

WZN_6.2.1

3/4

Date: 10.10.2012

Version:

Valid until: 10/2014

00

5. Specification / description:
Note:
The pre-treatment and coating materials must not contain any lead, mercury, cadmium, chlorinated
substances, brominated substances or hexavalent chromium.

Features

Applicable standards /
documents

Requirement

Material:

SBR (styrene butadiene rubber)

Colour:

black

Hardness:

- DIN ISO 7619-1

- DIN ISO 7619-2

75 + 5 Shore/A *
See note in Chapter: 2

Rebound elasticity:

- DIN 53512

30%

Tensile strength:

- DIN 53504

12.5 N/mm

Elongation at break:

- DIN 53504

250%

Tear-growth resistance:
Sample A

- DIN EN ISO 34-1

10.0 N/mm

Compression set

- DIN ISO 815 -1

- DIN ISO 815 -2

30%

Ozone resistance

- DIN EN ISO 1431-1

Level 1
50 pphm / 72h at
20% elongation

Artificial ageing in
air, 7 days / 70C

- DIN 53508

- Change in hardness: + 5 Shore A

- Change in tensile strength: + 10%
- Change in elongation at break: - 50
%

22h at 70C and

25% prestressing

Resistance against acidic

and alkaline cleaning agents

Good resistance

UV resistance

Very good resistance

Contact and migrational

discolouration on lacquered
surfaces.

Not approved

The latest version of this company central standard is available via the computer system!
Its printed format serves only as information!
GB_WZN_6.2.1_Gummi Rammleisten und -Puffer_Rev01.doc

J. Pierick Tel. 02558-81-3203

Company central
standard
Quality regulations for vehicle rubber
bumpers and rubber ram strips

Surfaces

Document:

Page:

WZN_6.2.1

4/4

Date: 10.10.2012

Version:

Valid until: 10/2014

00

Smooth and free from burrs,

Silicon-free,

Free from surface defects

such as blow-holes,
blistering, old material
inclusions, sponge points and
dirt.

Cracks are not permitted

All metal inserts must be vulcanised.

The adhesive strength of the joint must always be greater than the final strength of the elastomer.

Steel inserts must be provided with suitable corrosion protection.

(e.g. galvanised coatings)

Further processing:
- the material must have good properties permitting further mechanical processing (sawing, drilling).
- no emissions (smoke formation, etc.) are permissible.

6. Proof of suitability
-

Initial sampling with material certificates,

Production delivery is only permissible after successful stress testing.

7. Specifications relevant for product liability

-

All requirements described in the specification must be carried out with the utmost care.
The responsible organisation must carry out all tests and document them in a test report.

Assignment / tracking based on serial no. or delivery note and/or delivery date must be
possible.

8. Packaging
- In accordance with the Schmitz Cargobull AG packaging and transport regulations

The latest version of this company central standard is available via the computer system!
Its printed format serves only as information!
GB_WZN_6.2.1_Gummi Rammleisten und -Puffer_Rev01.doc

J. Pierick Tel. 02558-81-3203