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RTHD Prc002a en Variador
RTHD Prc002a en Variador
December 2013
RTHD-PRC002A-EN
Introduction
To meet the increasing for superior full load and part load performance under varying condition
and diverse application, Trane is proud to introduce model RTHD with Adaptive FrequencyTM
Drive(AFD) helical rotary liquid chiller. The introduction of this offering chiller is an exciting step of
forward in enhancing energy-efficiency, operational cost-effectiveness, application versatility, ease
of installation, control precision and reliability. The new chiller is designed to deliver proven Series
R performance, plus the benefits of improved part load performance and reduced in-rush current
associated with AFD.
While AFD application on centrifugal chiller is very much dependant on "LIFT" reduction associated
with reduced cooling tower temperature, AFD on screw compressors, being volume displacement
type, operates well under part load at constant tower temperature or little temp relief.
The industrial-grade design of the Series R helical rotary chiller and its versatile operation capability
make it an ideal choice for application for a wide spectrum of building. such as industrial plants,
such as commercial/office buildings, hospitals, hotel and schools. The variable speed drive, linear
unloading compressor, wide operating temperature range, advanced controls, electronic expansion
valve, short anti-recycle timers, and industry-leading efficiencies make Trane Series R chiller with
AFD the preferred choice for applications requiring tight temperature control under varying load
condition.
RTHD-PRC002A-EN
Table of Contents
Introduction 2
Features and Benefits 3
Options 6
Controls 8
Application Considerations 14
Selection Procedure 16
Model Number Description 18
General Data 20
Electrical Data and Connections 22
Dimensions and Weights
27
Mechanical Specifications 34
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Options
Insulation
All low temperature surfaces are covered with factory installed 3/4 inch (19.05 mm) Armaflex II
or equal (k=0.28) insulation, including the evaporator and water boxes, suction line, and motor
housing. 3/8" foam insulation is used on the liquid level sensor and gas pump assembly, including
piping.
Nitrogen Charge
Unit is shipped with a nitrogen holding charge in lieu of refrigerant.
Under/Over-Voltage Protection
Unit receives protection against variations in voltage (current lag and spike protection is standard).
Harmonic Filter
Harmonic filter provides the harmonic solution to meet the requirements of IEEE 519 with input of
AFD, reducing harmonic distortion to less than 5 percent total harmonic distortion(THD).
Sound Wrap
Sound insulation material applied on discharge line is used to attenuate the tone of discharge pipe
resonance and the total sound pressure level of unit.
RTHD-PRC002A-EN
Options
Control Options:
Tracer Summit Communications
Link to factory-installed, tested communication board, via single twisted-pair wiring, adds Tracer
Summit communications to the system.
RTHD-PRC002A-EN
Controls
Tracer UC800 Controller
Todays chillers offer predictive controls that anticipate and compensate for load changes.
Other control strategies made possible with theTracer UC800 controls are:
Soft Loading
The chiller controller uses soft loading except during manual operation. Large adjustments
due to load or setpoint changes are made gradually, preventing the compressor from cycling
unnecessarily. It does this by internally filtering the setpoints to avoid reaching the differential-to
stop or the demand limit.Soft loading applies to the leaving chilled-water temperature and demand
limit setpoints.
Adaptive Controls
There are many objectives that the controller must meet, but it cannot satisfy more than one
objective at a time.Typically, the controllers primary objective is to maintain the evaporator leaving
water temperature.
Whenever the controller senses that it can no longer meet its primary objective without triggering
a protective shutdown, it focuses on the most critical secondary objective. When the secondary
objective is no longer critical, the controller reverts to its primary objective.
Rapid Restart
The controller allows the chiller to perform a Rapid Restart. A Rapid Restart is performed after
a momentary power loss occurs during operation. Similarly, if the chiller shuts down on a nonlatching diagnostic and the diagnostic later clears itself, a Rapid Restart will be initiated.
RTHD-PRC002A-EN
Controls
RTHD-PRC002A-EN
Controls
TracerTU Interface
TracerTU (utility software) adds a level of sophistication that improves service technician
effectiveness and minimizes chiller downtime.The Tracer AdaptiView controls operator interface is
intended to serve only typical daily tasks.The portable PC-based service-tool software,TracerTU,
supports service and maintenance tasks. TracerTU serves as a common interface to allTrane
chillers, and will customize itself based on
the properties of the chiller with which it is communicating.Thus, the service technician learns
only one service interface.
The panel bus is easy to troubleshoot using LED sensor verification. Only the defective device is
replaced.TracerTU can communicate with individual devices or groups of devices.
All chiller status, machine configuration settings, customizable limits, and up to 100 active or
historic diagnostics are displayed through the service-tool software interface.
LEDs and their respectiveTracerTU indicators visually confirm the availability of each connected
sensor, relay, and actuator.
TracerTU is designed to run on a customers laptop, connected to theTracer AdaptiView control
panel with a USB cable.Your laptop must meet the following hardware and software requirements:
1 GB RAM (minimum)
1024 x 768 screen resolution
CD-ROM drive
Ethernet 10/100 LAN card
An available USB 2.0 port
Microsoft Windows XP Professional operation system with Service Pack 3 (SP3) or
Windows 7 Enterprise or Professional operating system (32-bit or 64-bit)
Microsoft .NET Framework 4.0 or later
Note: TracerTU is designed and validated for this minimum laptop configuration. Any variation
from this configuration may have different results.Therefore, support forTracerTU is
limited to only those laptops with the configuration previously specified.
10
RTHD-PRC002A-EN
Controls
System Integration
Stand-Alone Controls
Single chillers installed in applications without a building management system are simple to install
and control: only a remote auto/stop for scheduling is required for unit operation. Signals from
the chilled-water pump contactor auxiliary, or a flow switch, are wired to the chilled-water flow
interlock. Signals from a time clock or some other remote device are wired to the external auto/
stop input.
Auto/Stop-A job-site provided contact closure turns the unit on and off.
Emergency Stop-Ajob-site provided contact opening wired to this input turns the unit off and
requires a manual reset of the unit microcomputer. This closure is typically triggered by a job-site
provided system such as a fire a larm.
Hardwire Points
Microcomputer controls allow simple interface with other control systems, such as time clocks,
building automation systems.This means you have the flexibility to meet job requirements while
not having to learn a complicated control system.
Remote devices are wired from the control panel to provide auxiliary control to a building
automation system. Inputs and outputs can be communicated via a typical 420 mA electrical
signal, an equivalent 210 Vdc signal, or by utilizing contact closures.
This setup has the same features as a stand-alone water chiller, with the possibility of having
additional optional features:
External chilled water setpoint, external demand limit setpoint
Chilled water temperature reset
Programmable relays - available outputs are: alarm-latching, alarm-auto reset, general alarm,
warning, chiller limit mode, compressor running, andTracer control.
BACnet Interface
Tracer AdaptiView control can be configured for BACnet communications at the factory or in
the field.This enables the chiller controller to communicate on a BACnet MS/TP network. Chiller
setpoints, operating modes, alarms, and status can be monitored and controlled through BACnet.
Tracer AdaptiView controls conform to the BACnet B-ASC profile as defined byASHRAE 135-2004.
Modbus Interface
Tracer AdaptiView control can be configured for Modbus communications at the factory or in the
field.This enables the chiller controller to communicate as a slave device on a Modbus network.
Chiller setpoints, operating modes, alarms, and status can be monitored and controlled by a
Modbus master device.
11
RTHD-PRC002A-EN
Controls
Tracer Summit
The chiller plant control capabilities of theTraneTracer Summit building automation system
are unequaled in the industry.Tranes depth of experience in chillers and controls makes us a
wellqualified choice for automation of chiller plants using chillers. Our chiller plant
automation software is fully pre-engineered and tested.
Required features:
LonTalk/Tracer Summit Interface (selectable option with chiller)
Building Control Unit (external device required)
Energy Efficiency
Sequences starting of chillers to optimize the overall chiller plant energy efficiency
- Individual chillers operate as base, peak, or swing based on capacity and efficiency
- Automatically rotates individual chiller operation to equalize runtime and wear between
chillers.
- Evaluates and selects the lowest energy consumption alternative from an overall system
perspective.
Regulatory Compliance Documentation
Gathers information and generates the reports mandated in ASHRAE Guideline 3.
Easy Operation and Maintenance
Remote monitoring and control
Displays both current operation conditions and scheduled automated control actions
Concise reports assist in planning for preventative maintenance and verifying performance
Alarm notification and diagnostic messages aid in quick and accurate troubleshooting
Tracer SC
TheTracer SC system controller acts as the central coordinator for all individual equipment
devices on aTracer building automation system.TheTracer SC scans all unit controllers to update
information and coordinate building control, including building subsystems such as VAV and chiller
water systems. With this system option, the full breadth ofTranes HVAC and controls experience
are applied to offer solutions to many facility issues.The LAN allows building operators to manage
these varied components as one system from any personal computer with web access.
The benefits of this system are:
Improvedusabilitywithautomaticdatacollection,enhanceddatalogging,easiertocreategraphics,sim
plernavigation,pre-programmedscheduling,reporting,andalarmlogs.
Flexibletechnologyallowsforsystemsizesfrom30-120unitcontrollerswithanycombinationofLonTalko
rBACnetunitcontrollers.
LEEDcertificationthroughsitecommissioningreport,energydatacollectionmeasurement,optimizing
energyperformance,andmaintainingindoorairquality.
Energy savings programs includes chiller plant control(adds and subtracts chillers to meet cooling
loads).
12
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Controls
13
RTHD-PRC002A-EN
Application Considerations
Condenser Water Temperatures
Reduced sensitivity to condenser water startup temperatures is one major enhancement in the
newest-generation water-cooled Series R chiller. With the model RTHD AFD chiller, a condenser
water control method is necessary only if the unit starts with entering water temperatures below
55F (12.8C), or between 45F (7.2C) and 55F (12. 8C), when a temperature increase of
1F (0.56C) per minute to 55F (12.8) is not possible.
When the application requires startup temperatures below the prescribed minimums, a variety of
options are available. To control a 2-way or 3-way valve, Trane offers a Condenser Regulating Valve
Control option for the UC800 controls. This option enables the UC800 controls to send a signal
for opening and closing the valve as necessary to maintain chiller differential pressure. The 2-way
valves are available as a ship-with option.Tower bypass is also a valid control method if the chiller
temperature requirements can be maintained.
Trane Series R chillers start and operate successfully and reliably over a range of load conditions
with controlled entering condenser water temperature. Reducing the condenser water temperature
is an effective method of lowering chiller power input required, but the ideal temperature for
optimizing total system power consumption will depend on the overall system dynamics. From a
system perspective, some improvements in chiller efficiency may be offset by the increased tower
fan and pumping costs required to achieve the lower tower temperatures. Contact your local Trane
systems solution provider for more information on optimizing system performance.
The minimum acceptable refrigerant pressure differential between condenser and evaporator is
23 psid. The chiller control system will attempt to obtain and maintain this differential at startup,
but for continuous operation a design should maintain a 25F (13.9C) differential from evaporator
leaving water temperature to condenser leaving water temperature.
14
RTHD-PRC002A-EN
Application Considerations
Water Treatment
The use of untreated or improperly treated water in chillers may result in scaling, erosion,
corrosion, and algae or slime buildup. It is recommended that the services of a qualified water
treatment specialist be engaged to determine what treatment, if any, is advisable. Trane assumes
no responsibility for the results of using untreated or improperly treated water.
Water Pumps
Where noise limitation and vibrationfree operation are important, Trane strongly encourages the
use of 1750-rpm (60 Hz), 1450-rpm (50 Hz) pumps. Specifying or using 3600-rpm (60 Hz), 3000rpm (50 Hz) condenser water and chilled water pumps must be avoided, because such pumps
may operate with objectionable levels of noise and vibration. In addition, a low frequency beat
may occur due to the slight difference in operating rpm between 3600-rpm (60 Hz), 3000-rpm
(50 Hz) water pumps and Series R chiller motors. Important Note: The chilled water pump must
not be used to stop the chiller.
Acoustic Considerations
For chiller sound ratings, installation tips, and considerations on chiller location, pipe isolation, etc.,
refer to the Trane Water-Cooled Series R Chillers Sound Ratings and Installation Guide.
Using the information provided in this bulletin, contact a certified sound consultant to aid in proper
mechanical room design and treatment.
15
RTHD-PRC002A-EN
Selection Procedure
Trane Series R chiller performance is rated in accordance with the AHRI Standard 550/590-2011
Certification Program. Chiller selection assistance and performance information can be
obtained by using the Series R chiller selection program, available through local Trane sales offices.
Performance
The computerized Series R chiller selection program provides performance data for each possible
chiller selection at both full-load and part-load design points, as required.
It should be noted that changing the number of water passes or the water flow rates will generally
alter the performance of a particular chiller. To attain maximum benefit from the wide
range of chiller models and options available, designers are encouraged to first develop
performance specifications and then use the chiller selection program to optimize all
selections. This will help ensure selection of the compressorevaporator- condenser combination
that most closely meets the job requirements. To optimize system performance, all selections
should also be balanced with other system components.
Fouling Factors
AHRI Standard 550 includes a definition of clean tube fouling. The recommended standard fouling
adjustments are 0.0001 hr-sq ft-deg F/Btu (0.0176 sq m-deg C/kW) for the evaporator and 0.00025
hr-sq ft deg F/Btu (0.044 sq m-deg C/kW) for the condenser, from an increment of 0.0000 clean.
Chiller specifications should be developed using the most current standard fouling factors.
System Considerations
Part-load chiller operation is frequently associated with reduced condenser water temperatures.
However, rather than focusing only on the chiller, it is important to balance these temperatures to
achieve the most efficient system operation possible. At part-load operation, the heat rejected to
the cooling tower is less than at fullload operation.
Part-load chiller operation is also typically associated with reduced outside wet bulb temperatures,
resulting in improved cooling tower performance. The net result of reduced heat rejection and
lower wet bulb temperatures can be cooler condenser water entering the chiller, ultimately
improving unit performance. However, this does not improve pump or tower efficiency. To achieve
the most efficient system operation possible, it is best to minimize the total power draw of the
chiller, tower, and pumps, which may not mean limiting the condenser water temperature to what
the tower can provide. To determine specific unit and system part-load performance for chiller
selection purposes, use the Series R chiller computer selection program or contact the local Trane
sales office.
16
RTHD-PRC002A-EN
Selection Procedure
Dimensional Drawings
Dimensional drawings provided for selection purposes illustrate overall measurements of the unit.
The recommended service clearances are those required to easily service the Series R chiller.
All catalog dimensional drawings are subject to change, and current submittal drawings should be
referenced for more detailed dimensional information. Dimensional drawings are also available
from the selection program. Contact the local Trane sales office for submittal information.
17
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18
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Design Sequence
A X X Q X C X A A B X B 1 7 4 A A X H X X X X X X X X X
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Digit 28 Condenser Leaving Water
Temp
A=Standard (<45 deg C)
Digit 29 Refrigerant Specialties
X=No refrigerant isolation valves
V=Refrigerant isolation valves
Digit 30 Oil Cooler
X=without oil cooler
C=with oil cooler
Digit 31 Thermal Insulation
X=No insulation
Q=Factory insulation cold parts
S=Thick insulation
Digit 32 Sound Attenuator
X=No attenuator
B=WRAP
S=Special
Digit 39 Starter Type
Y=Wye-delta closed transition
starter*
A=Solid state starter*
B=AFD
C=AFD with Harmonic Filter
Digit 40-42 Design RLA
Selection RLA
Digit 43 Power Line Connection Type
A=Terminal block connection for
incoming line
B=Mech disconnect switch
D=Circuit breaker
F=High interrupt circuit breaker
H=Ground fault circuit breaker
J= Ground fault high interrupt
circuit breaker
19
RTHD-PRC002A-EN
General Data
Nominal Data
Nominal Compressor
B1
B2
C1
C2
D1
D2
D3
E3
175-200
200-225
225-275
275-325
325-400
375-450
N/A
N/A
125-150
150-175
175-225
225-275
275-325
300-350
325-375
325-375
Notes:
1. Chiller selections can be optimized through the use of the AHRI-Certified Series R selection program and by contacting your local Trane sales office.
General Data
Compressor Evaporator
Code
Code
Condenser
Code
Evaporator
Water Storage
Gallons
20
Liters
Condenser
Water Storage
Gallons
Liters
Refrigerant
Charge
Refrigerant
Type
lb
kg
B1
B1
B1
41
155
28
106
HFC-134a
410
186
B1
C1
D1
55
208
31
117
HFC-134a
490
222
B2
B2
B2
45
170
29
110
HFC-134a
410
186
B2
C2
D2
58
220
34
129
HFC-134a
490
222
C1
D6
E5
45
170
29
110
HFC-134a
490
222
C1
D5
E4
52
197
32
121
HFC-134a
490
222
C1
E1
F1
82
310
60
226
HFC-134a
525
238
C2
D4
E4
52
197
32
121
HFC-134a
490
222
C2
D3
E3
78
295
47
178
HFC-134a
490
222
C2
F2
F3
107
405
61
231
HFC-134a
625
284
D1
D1
E1
69
261
44
166
HFC-134a
475
216
D1
F1
F2
102
386
57
216
HFC-134a
625
284
D1
G1
G1
136
515
79
299
HFC-134a
D2
D2
E2
74
280
47
178
HFC-134a
475
216
D2
F2
F3
107
405
61
231
HFC-134a
625
284
D2
G2
G1
144
545
79
299
HFC-134a
D3/E3
D2
E2
74
280
47
178
HFC-134a
475
216
D3/E3
F2
F3
107
405
61
231
HFC-134a
625
284
D3/E3
G2
G1
144
545
79
299
HFC-134a
RTHD-PRC002A-EN
General Data
Evaporator
Code
Min
Max
B1
B2
C1
C2
D1
D2
D3
D4
D5
D6
E1
F1
F2
G1
G2
253
288
320
347
415
450
486
351
351
293
450
563
604
-
1104
1266
1412
1531
1812
1980
2131
1542
1542
1287
1980
2478
2667
-
Three Pass
Nominal
Conn Size (In.)
8
8
8
8
8
8
8
8
8
8
8
10
10
-
Min
Max
168
192
213
232
275
300
324
234
234
196
300
376
404
505
550
736
844
941
1022
1205
1320
1417
1028
1028
860
1320
1655
1780
2218
2413
Four Pass
Nominal
Conn Size (In.)
6
6
6
6
8
8
8
8
8
8
8
8
8
10
10
Min
Max
379
411
1666
1807
Min
Max
24
26
105
114
Nominal
Conn Size (In.)
8
8
Notes:
1. Minimum flow rates are based on water only.
2. All water connections are flange connections.
Evaporator
Code
Min
Max
B1
B2
C1
C2
D1
D2
D3
D4
D5
D6
E1
F1
F2
G1
G2
16
18
20
22
26
28
31
22
22
18
28
36
38
-
70
80
89
97
114
125
134
97
97
81
125
156
168
-
Three Pass
Nominal
Conn Size (In.)
200
200
200
200
200
200
200
200
200
200
200
250
250
-
Min
Max
11
12
13
15
17
19
20
15
15
12
19
24
25
32
36
46
53
59
65
76
83
89
65
65
54
83
104
112
140
152
Four Pass
Nominal
Conn Size (In.)
150
150
150
150
200
200
200
200
200
200
200
200
200
250
250
Nominal
Conn Size (In.)
200
200
Notes:
1. Minimum flow rates are based on water only.
2. All water connections are flange connections.
(Gallons/
Minute)
Min
Max
B1
B2
D1
D2
E1
E2
E3
E4
E5
F1
F2
F3
G1
G2
193
212
193
212
291
316
325
245
206
375
355
385
444
535
850
935
850
935
1280
1390
1420
1080
910
1650
1560
1700
1960
2360
Notes:
1. Minimum flow rates are based on water only.
2. All water connections are flange connections.
21
Nominal
Conn Size (In.)
6
6
6
6
8
8
8
8
8
8
8
8
8
8
(Gallons/
Minute)
Min
Max
B1
B2
D1
D2
E1
E2
E3
E4
E5
F1
F2
F3
G1
G2
12
13
12
13
18
20
21
15
13
24
22
24
28
34
54
59
54
59
81
88
90
68
57
104
98
107
124
149
Nominal
Conn Size (In.)
150
150
150
150
200
200
200
200
200
200
200
200
200
200
Notes:
1. Minimum flow rates are based on water only.
2. All water connections are flange connections.
RTHD-PRC002A-EN
B1, B2
C1, C2
D1, D2
Nominal Voltage
Voltage
Utilization Range
Max kW
RLA @ Max kW
LRAY
LRAD
Max kW
RLA @ Max kW
LRAY
LRAD
Max kW
RLA @ Max kW
LRAY
LRAD
200
180/
220
174
557
970
3103
249
812
1173
3634
329
888
1690
5477
230
208/
254
174
484
818
2617
249
698
936
2901
329
888
1532
4966
380
342/
418
174
291
488
1561
249
421
558
1727
329
549
850
2755
460
414/
506
174
241
400
1280
249
349
469
1453
329
455
730
2366
575
516/
633
174
798
329
1053
249
279
375
1162
329
367
612
1984
Notes:
1. See Selection Procedure Section for details.
2. The RLA @ Max kW is based on the performance of the motor developing full rated horsepower.
3. Electrical component sizing should be based on actual jobsite operating conditions. This factor can be obtained through the use
of the Series R chiller selection program available through local Trane sales offices.
B1, B2
C1, C2
D1, D2, D3
E3
Nominal Voltage
Voltage
Utilization Range
Max kW
RLA @ Max kW
LRAY
LRAD
Max kW
RLA @ Max kW
LRAY
LRAD
Max kW
RLA @ Max kW
LRAY
LRAD
Max kW
RLA @ Max kW
LRAY
LRAD
380
342/
418
139
233
391
1229
201
349
456
1414
271
455
711
2303
288
488
711
2303
400
374/
457
148
233
428
1348
213
349
498
1544
284
455
776
2515
306
488
776
2515
415
374/
457
148
233
428
1348
216
349
498
1544
284
455
776
2515
306
488
776
2515
Notes:
1. See Selection Procedure Section for details.
2. The RLA @ Max kW is based on the performance of the motor developing full rated horsepower.
3. Electrical component sizing should be based on actual jobsite operating conditions. This factor can be obtained through the use
of the Series R chiller selection program available through local Trane sales offices.
22
RTHD-PRC002A-EN
PHASE
A
L1
B
L2
PHASE
A
L1
C
L3
B
L2
C
L3
"B"
/32
/14
"A"
2X1 B
-4
1Q10
1Q1
95A
1
P
R
S
2
P
R
S
3
P
R
S
83
C
A
INSERT "A"
B
4C
X1.1
X2.1
2U5
FILTER2
X1.2
5C
X2.2
6C
X1.3
76A
INSERT "B"
X2.3
78A
79A
5
2K2
80A
/32
/31
2X1
-3
B
B
2X1
-4
82
83
X2.1
X1.1
2U4
FILTER1
X1.2
/3
/31
82
95A
1T4
4B
5B
2U4
1
FILTER1
72A
73A
5
2K1
74A
7D
T1
8D T6
T2
9D T4
T3
T5
1T2-3
1
95(PE)
71A
98(W)
93(L3)
X2.3
X1.3
1
1T2-2
97(V)
6B
4U3
AFD
92(L2)
X2.2
1T2-1
96(U)
91(L1)
X2.1
X1.1
X1.2
X2.3
X1.3
2X1 B
-3
X2.2
/79
/77
3M1
53A
55A 52A
57A 54A
56A
75A
M
3
/75
/80
/78
/76
2S
1S
1F3
1F2
1F1
22
A
21
A
F
20
A
F
3S
/15
/4
1X4-6
82
1X4-7
A
A
12
CAPACITOR 1
FILTER
THERMAL
33
CAPACITOR 2
83
84A
/140
85A
/138
B 1X4-8
86A
83
A
1K13-96
1X4-3
1K11-AUX4
B
C
41 44
87
1K13
A
B 1X4-9
A1 A2
89
A
B1X4-10
90
91A
/136
92A
/135
AC,AD 1X4-1
26
B 2X1-1 C,D C
AC
A1X4-4
93
93
D
53
A1 A2
2K2
AB
2X1-2
AA 1X4-2 AE
27
/74
110VAC
/52
27
B,C 1X3-3 A
AC
A1 A2
SPPED
COMMAND
55
AB
2K1
4U3
AFD
13
18
22C
(BK/
WH)
START
27 COAST
INVERSE
4
RUNNING
5
20
AD
21C
(BK/
WH)
20C
(BK)
1T3-3
1X4-5
94A
1K12
21B
(BK)
1T3-1
(GN)
(GN)
AD
A1 A2
94
ALARM
(GN)
21
B,C 1X3-1
20
20B
(BK/
WH)
22B
(BK)
1T3-2
22
B,C 1X3-2
63A
29
61A
62A
59A
60A
58A
"C"
42
39
/86
POWER
FEEDBACK
/85
/83
/84
/82
/81
A
H1
INSERT "C"
46OV 60HZ
H2
H3
1T1
115V
X2
X1
380/400/415V 50HZ
380V 400V 415V
H1
H2 H3 H4
1A20
DISPLAY
J1
+24
GND 2
M
4Y21
14A
GN
COM- 4
WH
WB5
SPLICE
1F5
1F6
23A
24A
B
1X5
-8
1X5
-4
26 (GN)27
R
U
AE
D
4
C
H
/69
C
+ 3
MBUS
- 4
4B25
COND RFGT
PRESSURE
4B26
LINK
ETHERNET
+
J4
BK
RD
GN
BK
WH
RD
J3
J2
25A
J5
24A
GN
4
4
WH
WB2
SERVICE TOOL
BK
EVAP RFGT
PRESSURE
RD
GN
J1
GND 2
WH
1A1
UC800
+24
GY
GN
BU
4B22
SPLICE
C
WB6
4B20
1F4
WB3
4Y20
5B28
17A
WB4
ETHERNETCOM+ 3
16A
RD
BK
RD
X3
27V
X4
1
1 J1
23A
1A2
POWER
SUPPLY MODULE
/90
23
RTHD-PRC002A-EN
1K11 AUX2
21
1A3
/21
/21
/21
/21
/21
/21
/40
/40
/40
/40
/40
/40
/148
STARTER MODULE
CIRCUIT 1
COMPRESSOR 1A
52A
J7
1 +
53A
2 3 +
55A
4 -
56A
5 +
57A
6 -
59A
60A
61A
62A
63A
64A(RD)
67A
2
1X5-1
22
A SPLICE
4E1
SPLICE
C 1X5-9 F,M
27
B SPLICE
4E2
SPLICE
SPLICE
40A(Y)
28
1X5-5
4B29
SPLICE
R(BK)
26
1K12 AUX1
AE,AF
13 14
R
Pd
F
1
J10
54A
58A
AE,AB
J12
/52
1X5-3
A
3
STOP
SPLICE
B(R)
31
2
1
J8
45A
2
J5
1 +
1K11 AUX1
13
START
A,B
14
B
1K11
46A
1X5-10
AF
A1 A2
W,X
1K11-37,71,80,109
27
J6
2 -
3 +
RUN
4 -
1
J4
5 +
6 -
SHORTING
J3
1 +24V
1
J2
2 GND
3 COM+
TRANSITION
/60
4 COM-
1
3
1 J1
WB2
J3
1A4
40A
4
HIGH PRESSURE CUTOUT
& AFD FAULT
J2
2
J11
1
J1
1
4
4
AF
W
DUAL TRIAC
J3
1A5
1X5-6
M,V
LOAD
3Y1
26
SLIDE VALVE
UNLOAD/LOAD
J2
2
J11
1
J1
1
4
4
J3
2
J2
2
J11
1
J1
1
P
FILL
4Y1
43A
R,S
Q
DRAIN
4Y2
44A
1A8
DUAL RELAY
UNLOAD
3Y2
42A
P 1X5-11 T,U
27
P,Q
1A6
DUAL TRIAC
41A
1K11 AUX3
31
34
5
MASTER OIL LINE
SOLENOID VALVE
1X5-2
4Y3
M
29
4
4
J11
1 J1
1
J2
1A7
5K1 AUX
J3
COND/CHILLED WATER
FLOW SWITCH
INTERLOCKS
J11
1
4
J1
1
4
1A9
DUAL RELAY
CHILLED WATER
5S1
1X5-12
AA
Q
P
1X5-7
26
26
T
CONDENSER WATER
5K2 AUX
5S2
2
U
J2
CUSTOMER PROVIDED
POWER
5
5K1
4
N
CHILLED WATER PUMP STARTER
CONDENSER/CHILLED WATER
WATER PUMP STARTER
3
4
4
11
J11
2
1 J1
5K2
1
/133
24
RTHD-PRC002A-EN
\131
1A19
J2
ANALOG INPUT/OUTPUT
WB2
92A
GND 6
4~20mA
/41
91A
/40
+ 4
85A
GND 3
/34
J11
4
1 J1
2~10V
2
84A
+ 1
5K22
J2
1A12
/33
4
EMERGENCY STOP
W1
AUTO STOP/EMERGENCY STOP
J11
4
1 J1
10
5K21
2
AUTO STOP
W2
1
J2
4
4B2
/87
64A(RD)
J11
4
1 J1
65A(BK)
66A(WH)
12
1A13
ANALOG INPUT/OUTPUT
J2
3
GND 6
(OPTIONAL)
CONDENSER CONTROL OUTPUT &
COMPRESSOR % RLA OUTPUT
0-10VDC
COMPRESSOR % RLA
OUTPUT
+ 4
GND 3
0-10VDC
CONDENSER CONTROL OUTPUT
FIELD SELECTABLE AS: CONDENSER PRESSURE,
DELTA PRESSURE, OR CONTROL OUTPUT SIGNAL
FOR CONDENSER HEAD PRESSURE CONTROL
J11
4
1 J1
+ 1
1A14
ANALOG INPUT/OUTPUT
(OPTIONAL)
EXTERNAL CURRENT LIMIT
AND EXTERNAL CHILLED
WATER SETPOINT
J2
GND
4
GND 3
J11
4
1 J1
1A16
COM LCI-C
4 OR LCI-C
J2
4
BAS
COMMUNICATIONS
(OPTIONAL)
TWISTED
PAIR LEADS
1 J1
12
2
TWISTED
PAIR LEADS
1
TO NEXT UNIT
J11
1A15
J2
TO TRACER SUMMIT OR
LONTALKCOMMUNICATION
INTERFACE
5K13
4
EXTERNAL BASE LOAD COMMAND
(OPTIONAL)
EXTERNAL BASE LOAD
15
J11
4
1 J1
1A17
ANALOG INPUT/OUTPUT
J2
GND 6
EXTERNAL BASELOAD SETPOINT INPUT
4-20ma/2-10VDC
+
(OPTIONAL)
16
GND 3
REFRIGERANT MONITOR INPUT
4-20 ma/ 2-10VDC
J11
4
1 J1
2
1
1A10
QUAD RELAY
J2
12
5K4
CUSTOMER PROVIDED
POWER
11
11
5K5
10
9
9
(OPTIONAL)
OPERATING STATUS
PROGRAMMABLE
RELAYS
5K6
8
5K7
7
5K8
5
5K9
4
J11
4
1 J1
5K10
2
5K11
1
25
RTHD-PRC002A-EN
1K20
IDENTIFICATION
CLASSIFICATION
LOCATION CODE
COLOR CODE
BLACK
BK
BROWN
BN
BLUE
BU
GRAY
GY
RD
RED
WHITE
WH
GREEN
GN
ORANGE
OG
YELLOW
YE
LOCATION
1
2
3
4
5
CONTROL PANEL
FILTER PANEL
COMPRESSOR
UNIT MTD
CUSTOMER PROVIDED
TRANE WIRING
CUSTOMER WIRING
OPTIONS
LINE #
1A1
56
1A2
74
94
1A3
1A4
99
104
116
109
1A5
1A6
1A7
1A8
121
185
148
143
1A9
1A10
1A11
1A12
154
161
173
1A13
1A14
1A15
168
178
135
47
1A16
1A17
1A19
1A20
4
29
48
48
4
1Q1
1F1, 1F2, 1F3
1F4
1F5, 1F6
1Q10
81
38
38
1K11
1K12
1K13
42
17,18,19
1T1
1T2-1,2,3
1T3-1,2,3
37
17
33,34,35
1T4
1X3
1X4
DESCRIPTION
UC800 CONTROLLER
POWER SUPPLY MODULE
STARTER MODULE
SOLID STATE STARTER FAULT AND HIGH PRESSURE CUTOUT SWITCH
SLIDE VALVE UNLOAD AND LOAD CONTROL SOLENOID VALVE
OIL RETURN GAS PUMP DRAIN AND FILL SOLENOID VALVE
CONDENSER AND CHILLED WATER FLOW SWITCH INTERLOCKS
ICE BUILDING STATUS OUTPUT AND MASTER OIL LINE SOLENOID VALVE
CONDENSER AND CHILLED WATER PUMP STARTER
OPERATING STATUS PROGRAMMABLE RELAYS
OIL LOSS LEVEL SENSOR AND UNUSED INPUTS
EXTERNAL AUTO/STOP AND EMERGENCY STOP INPUT
CONDENSER CONTROL AND % RLA OUTPUT
EXTERNAL CURRENT LIMIT AND CHILLED WATER
ICE BUILDING CONTROL AND EXTERNAL BASE LOADING COMMAND
LCI-C (COMM 5)
REFRIGERANT MONITOR INPUT AND EXTERNAL BASE LOADING SETPOINT
DRIVE OUTPUT POWER INPUT AND DRIVE SPEED COMMAND OUTPUT
TD 7 DISPLAY
MAIN CIRCUIT BREAKER
PRIMARY FUSES - CPT, UOVM
SECONDARY FUSE 115V
SECONDARY FUSES 27V
DISCONNEST SWITCH
START CONTROL RELAY
RUNNING STATUS CONTROL RELAY
ALARM STATUS CONTROL RELAY
TRANSFORMER
CURRENT TRANSFORMERS
UNDER OVER VOLTAGE TRANSFORMERS
COMMON MODE CHOKE
UNDER OVER VOLTAGE TERMINAL BLOCK
AFD CONNECTION TERMINAL BLOCK
17
6
22
11
1X5
2U4
2U5
2K1
2K2
2X1
100
102
18
3Y1
3Y2
3M1
71,72
105
107
111
4E1-2
4Y1
4Y2
4Y3
150
45
51
53
55
4B20
4B21
4B22
4B23
4B24
57
59
61
63
65
73
49,47
35
63
123
126
186-196
173
142
144
116
118
26
ITEM
55
4B2
4B3
4B25
4B26
4B27
4B29
4Y20-21
4U3
5B28
5K1
5K2
5K4-11
5K13
5K22
5K21
5S1
5S2
RTHD-PRC002A-EN
Operating
Weight
W/ AHF, D1h+Single
W/ AHF, D2h+Single
W/ AHF, D2h+Double
Shipping
Weight
Operating
Weight
B1B1B1
4321
4582
4657
4918
4720
4981
B2B2B2
4371
4650
4653
4932
4716
4995
B1C1D1
4568
4893
4850
5175
4913
5238
B2C2D2
4621
4938
4903
5220
4966
5283
D1D1E1
6657
7084
6720
7147
7106
7533
7169
7596
7361
7788
D2D2E2
6711
7169
6774
7232
7160
7618
7223
7681
7415
7873
C2D3E3
6457
6930
6520
6993
6870
7343
6933
7406
7125
7598
C2D4E4
5990
6308
6053
6371
6403
6721
6466
6784
6658
6976
D3D2E2
6711
7169
6774
7232
7160
7618
7223
7681
7415
7873
E3D2E2
6783
7240
6846
7303
7232
7689
7295
7752
7487
7944
C1D5E4
5990
6307
6053
6370
6403
6720
6466
6783
6658
6975
C1D6E5
5903
6183
5966
6246
6316
6596
6379
6659
6571
6851
C1E1F1
6781
7621
6844
7684
7194
8034
7257
8097
7449
8289
D1F1F2
7448
8061
7511
8124
7897
8510
7960
8573
8152
8765
D2F2F3
7736
8371
7799
8434
8185
8820
8248
8883
8440
9075
D3F2F3
7736
8371
7799
8434
8185
8820
8248
8883
8440
9075
E3F2F3
7801
8432
7864
8495
8250
8881
8313
8944
8505
9136
C2F2F3
7736
8367
7799
8430
8149
8780
8212
8843
8404
9035
D1G1G1
8543
9405
8606
9468
8992
9854
9055
9917
9247
10109
D2G2G1
8588
9496
8651
9559
9037
9945
9100
10008
9292
10200
D3G2G1
8566
9473
8629
9536
9015
9922
9078
9985
9270
10177
E3G2G1
8634
9541
8697
9604
9083
9990
9146
10053
9338
10245
Notes:
1. AHF is stand for Active Homornic Filter, D1h and D2h are different size of AFD.
2. All Weights 3%.
3. Shipping Weight includes 150 psig water boxes, refrigerant charge and oil charge.
4. Operating weights include refrigerant, oil and water charges.
5. All units are in kilogram(kg).
27
RTHD-PRC002A-EN
79.75[2026mm]
OUT
OUT
Evaporator
24.48[622mm]
IN
12.47[317mm]
COND
IN
28.56[725mm]
EVAP
13.81[351mm]
IN
12.97[329mm]
11.50[292mm]
107.48[2730mm]
Standard 4 Passes
13.35[339mm]
67.79[1722mm]
97.24[2470mm]
Condenser
Evaporator
1.57[40mm]
BBB Configuration
Recommended Clearances
Front
Back
Either End
Other End*
Top
28.47[723mm]
13.90[353mm]
28
RTHD-PRC002A-EN
OUT
OUT
Evaporator
24.48[622mm]
12.47[317mm]
IN
IN
28.56[725mm]
COND
EVAP
11.50[292mm]
13.81[351mm]IN
13.09[332mm]
125.75[3194mm]
26.43[671mm]
Standard 4 Passes
67.90[1725mm]
117.76[2991mm]
Condenser
Evaporator
7.91[201mm]
BCD Configuration
Recommended Clearances
Front
Back
Either End
Other End*
Top
28.47[723mm]
13.9[353mm]
29
RTHD-PRC002A-EN
83.11[2111mm]
OUT
83.11[2111mm]
OUT
Evaporator
27.22[691mm]
IN
30.10[765mm]
IN
14.85[377mm]
12.73[232mm]
IN
107.48[2730mm]
10.84[275mm]
12.50[318mm]
Standard 4 Passes
14.51[369mm]
73.08[1856mm]
97.50[2477mm]
Condenser
Evaporator
2.56[65mm]
Back
Either End
Other End*
Top
29.76[756mm]
15.19[386mm]
30
RTHD-PRC002A-EN
83.11[2111mm]
83.11[2111mm]
OUT
OUT
Evaporator
27.22[691mm]
IN
IN
30.10[764.54mm]
14.85[377mm]
12.73[323mm]
IN
11.01[280mm]
125.75[3194mm]
Standard 4 Passes
14.51[367mm]
12.50[318mm]
73.26[1861mm]
117.76[2991mm]
Condenser
Evaporator
4.84[123mm]
CEF Configuration
Recommended Clearances
Front
Back
Either End
Other End*
Top
29.76[756mm]
15.19[386mm]
31
RTHD-PRC002A-EN
83.54[2122mm]
83.54[2122mm]
Evaporator
OUT
27.22[691mm]
IN
28.40[721mm]
IN
12.73[232mm]
11.40[290mm]
IN
125.75[3194mm]
Standard 3 Passes
9.05[230mm]
16.20[411mm]
12.50[318mm]
72.99[1854mm]
117.76[2991mm]
Condenser
Evaporator
Front
Back
Either End
Other End*
Top
28.36[720mm]
11.43[290mm]
32
RTHD-PRC002A-EN
87.33[2218mm]
OUT
29.09[739mm]
OUT
OUT
EVAP
22.50[571.5mm]
33.87[860mm]
IN
IN
14.60[371mm]
11.36[289mm]
IN
14.69[373mm]
125.75[3194mm]
Standard 4 PASS
6.68[170mm]
18.62[473mm]
75.22[1911mm]
129.49[3289mm]
COND
EVAP
3.22[82mm]
0.67[17mm]
Front
Back
Either End
Other End*
Top
32.61[828mm]
12.61[320mm]
33
RTHD-PRC002A-EN
Mechanical Specifications
General
Exposed metal surfaces are painted with air-dry beige, direct-to-metal, single-component paint.
Each unit ships with full operating charges of refrigerant and oil. Molded neoprene isolation pads
are supplied for placement under all support points. Startup and operator instruction by factorytrained service personnel are included.
Refrigerant Circuit
An electronically controlled expansion valve is provided to maintain proper refrigerant flow.
34
RTHD-PRC002A-EN
Mechanical Specifications
high compressor discharge temperature
lost communication between modules
electrical distribution faults: phase loss, phase imbalance, or phase reversal
external and local emergency stop
starter transition failure
The panel also includes machine protection shutdown with automatic reset for the following
correctable conditions:
momentary power loss
under/over voltage
loss of evaporator or condenser water flow
When a fault is detected, the control system conducts more than 100 diagnostic checks and
displays results. The display will identify the fault, indicate date, time, and operating mode at time
of occurrence, and provide type of reset required and a help message. The diagnostic history
will display the last ten diagnostics with their times and dates of occurrence.
35
RTHD-PRC002A-EN
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the
leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad
portfolio of advanced controls and HVAC systems, comprehensive building services, and parts.
For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.