ACME Case Study Plant

Cost $37 / Casting

Tower Hills
Foundry

Cost $300 / Roll

1x Roll = 50 Spring Sets

Fornost
Steelworks

Ship Daily

ak

e Sprin
gs

Ship Tuesdays
and Thursdays

10
Rolls

achinin
g

1000
Sets

2 Stations
$ 0.25 / Set added cost
OEE=85%
Scrap=10%
4 Hrs / Roll
1 Op / Station

Po
2 Stations
1 Shift / Day
$ 1 / Set added cost
OEE= 90%
Scrap= 5%
3 Mins / Set
1 Op / Station

36

l i sh i ng

50
Sets
2 Stations
$ 2 / Set added cost
OEE= 95%
5 mins / Set
1 Op / Station

Copyright 2015 The eVSM Group, All Rights Reserved

As

s e mb l y

100
Sets
2 Stations
$ 3 / Set added cost
OEE=80%
Scrap=10%
7 Mins / Set
1 Op / Station

ACME
Production
Control

ACME
Plant Data

Issues weekly build schedules to

each plant activity
Issues daily ship schedule
Sends 30 day rolling forecast to
each supplier

2 Shift / Day
5 Days / Wk
8 Hrs / Shift
1x 30min lunch break per shift
2x 15min other breaks per shift

150
Sets

ATLAS
ck & Ship
a
P

Ship Daily

15
Sets
1 Shift / Day
$ 1 / Set added cost
OEE=95%
2 Mins / Set
1 Op / Station

Customer Demand: 1000 Sets/Wk

Daily Shipments
Ordered as number of Boxes
20 sets of cutters per box
Issues daily firm orders
Sends 30 day rolling forecast

1000
Sets

Copyright 2015 The eVSM Group, All Rights Reserved

Part II Plant Level Mapping

37