Operation Manual

TD302

CE
This machine is manufactured according to the regulations in the
EC DIRECTIVE 2006/42/EC
This manual should be read prior to starting the machine

Aquila Triventek A/S Industrivej 9 5580 Nrre Aaby Denmark Tel. 0045 70 22 12 92 aquila@triventek.com www.aquila-triventek.com

Index
Introduction

Page

Technical data
Description TD302
Description Control panel
Safety General
Preparation
Starting work
Hot water operation
Storage at sub-zero temperatures
Storage in sub-zero temperatures - long term
Maintenance
Problem solving guide
Oil burner manual
Flame surveillance adjustment / Electrode adjustment
Exploded view oil burner
Exploded view oil burner top
Exploded view hose reel high pressure
Exploded view hose reel inlet
Spare parts TD302
Spare parts operation compartment
Spare parts engine compartment
Spare parts electric box
Unloader valve
BKX-Valve
High pressure pump Hawk HC930A
Service intervals
Electrical chart
Nozzle/Pressure/Flow chart
Pressure loss in high pressure hose
Aquila Warranty Policy and Procedures

3
4
5
6
7
8
9
10
11
12
13-14
15
16
17-18
19-20
21-22
23-24
25-26
27-28
29-30
31-32
33
34-35
36-37
38-39
40
41
42
43

Technical Data
Working pressure

30-300 bar

Water consumption

9-18 L/min.

Nozzle size

04

Engine

Kubota D722 3 cyl. diesel

High pressure pump

HAWK XLT HC930A

Engine/Pump rpm

3400/1300

Water temperature

99 C

Water tank

346 L.

Fuel tank

77 L.

Weight

520 kg.

Dimensions

L:275 x W: 160 x H:160 cm

Description TD302

Description Control panel

1.

2.
3.

1. Touch screen / PLC

2. System start up button
3. Emergency button
5

Safety - General
This equipment should only be used by responsible adults who have read the instructions and
received appropriate training.
Follow national rules and regulations.
Never direct the water-jet at people or electrical installations.
Always work from a stable platform never from a ladder, for instance.
Use only the hoses and nozzles recommended by Aquila Triventek A/S.
Always remember to ensure the pistol grip is locked off during breaks.
Do not dismantle the pistol grip before pressure has dropped and the oil burner has cooled down
(See page 9. Stop)
Do not use the machine in areas where there is a risk of fire and explosion.
The technician room of the machine always has to be closed and locked during operation or
shielded so that nobody can touch the moving or electric parts of the machine.
Always use both hands to hold pistol and lance. ALWAYS use lances which are more than 50 cm in
length.
Emergency switch is located on the instrument panel.
Do not hesitate to contact Aquila Triventek A/S, should you have any questions concerning defects
or other aspects.
IMPORTANT! The engine room is only to be opened at service. Never use it for storage.

Preparation
Open the fibre glass cover on the trailer at the back.
Check and clean the water filter and connections.
Ensure that the water tank has sufficient water (see water level pipe). It is very important that the
water tank has sufficient water before starting the engine; otherwise the high pressure pump can be
damaged.
Ensure there is sufficient diesel. Never let the diesel level get under full.
Clean the high pressure hose coupling. Connect pistol grip/spray lance or extension pipe to the high
pressure hose reel.
Check that the throttle grip is in the lowest position and that all switches are set at zero/0.
The diesel engine automatically stops if, at any time during operation, the water level drops too low.
A red light on the instrument panel will then indicate the reason for the shut-down.
Please note: The oil level /charge control lamp is always on when the engine is not running.

Starting work
Attach spray lance to high pressure hose.
Press system button approximately 10 sec. Press password 1234. Press pre-heating and it turns on.
Then press start until engine is started.
Check that the machine is making pressure and sufficient water comes out.
Let the engine run in approx. 5 min. until it reaches operation temperature.
Open the pistol grip/spray lance.
Adjust rpm by pressing rpm. up or down until the desired water output/pressure is achieved. If using
nozzles with a smaller hole size than the original, only adjust until the max pressure is achieved,
then let it fall about 5-10 bar. This ensures a minimal wear on the by-pass valve and it also brings
the diesel consumption and pollution down.
Close the pistol grip/spray lance and pull the high pressure hose to the desired length.
If you wish the fibre glass cover can now be closed and locked.
THE MACHINE IS NOW READY FOR OPERATION.

Stopping
Turn all Switches to zero/0 position.
Press stop button an engine turns off.
Relieve system pressure by releasing pistol grip.

Hot water operation

Only on machines for which Descalc-system has been bought as optional equipment!
Ensure that there is sufficient Aqua-Decalc in the 5 L can under the instrument panel. Change the
can if necessary.
IMPORTANT! Only use original Aqua-Decalc otherwise there is no warranty on the machine.
Press system button approximately 10 sec. Press password 1234. Press pre-heating and it turns on.
Then press start until engine is started.
Let the engine run in approx. 5 min until it reaches operation temperature.
Press oil burner and the page appears. Press set temperature and give in the desired temperature.
Press ON
When the pistol grip is activated the burner will start. If you wish for different temperature, press
set temp and give in the desired temp.
Adjust rpm by pressing rpm. up or down until the desired water output/pressure is achieved. If using
nozzles with a smaller hole size than the original, only adjust until the max pressure is achieved,
then let it fall about 5-10 bar. This ensures a minimal wear on the by-pass valve and it also brings
the diesel consumption and pollution down.
Close the pistol grip/spray lance and pull the high pressure hose to the desired length.
The oil burner will only operate when the trigger is squeezed.
If you wish the fibre glass cover can now be closed and locked.
THE MACHINE IS NOW READY FOR OPERATION.

Stopping
Turn all switches to zero/0 position.
After hot water operating the machine has to cool off. That means that the machine has to operate
with cold water for min. 2 min. before drawing off water or dismounting the pistol grip. This it to
prevent scaling and help preserve the hose pipes.
Press stop button an engine turns off.
Relieve system pressure by releasing pistol grip.

Storage at sub-zero temperatures

The machine must be kept in a room without sub-zero temperatures.
IMPORTANT! If not it can result in major damage.
Driving to assignments where there is a risk of frost you must:
IMPORTANT! Can only be used in mild frost conditions of about 0C.
Ensure there is sufficient diesel.
Connect the high pressure hose to the inlet hose.
The water tank has to be at least half full.
Connect the high pressure hose to the inlet hose.
Press system button approximately 10 sec. Press password 1234. Press pre-heating and it turns on.
Then press start until engine is started.
The water is now running pressure less in circulation + engine heat = Protection against mild frost.
NOTE! There has to be used at connection, which can connect the high pressure hose with the inlet
hose, so that you get complete circulation.

10

Storage in sub-zero temperatures - Long term

Empty the water tank by opening of the bottom tap (in front by the tow pole). Close after emptying.
Fill 15 L concentrated de-icer in the water tank through the lid in the top of the water tank. The deicer has to be able to be mixed 1 part to 5 parts water and give protection down to -20o C.
Turn the ignition key to ON.
Fill the water tank with water through the normal water filling (to ensure filtration). During filling
the machine has to be turn on and off until "min. water level" does not light-up anymore.
Mount pistol grip/spray lance.
Start the engine with open pistol grip. When the coloured de-icer comes out of the nozzle, close the
pistol grip.
Stop the engine.
Empty the water filter (by disconnecting)
The machine is now protected in sub-zero temperatures.
Check that the cool system of the diesel engine is sufficiently protected, max. 50% de-icer.

11

Maintenance
Daily check-up, 8 hours:
Water filter should be flushed.
Fast-acting couplings should be cleaned and greased.

12

Problem solving guide please also check separate PLC user manual
Cause

Action required

Engine fails to start:

Emergency stop activated

Pull out the emergency stop.

Low water level in tank

Fill with water.

Close the front fibre glass cover.

Engine coolent to hot

Let the machine cool off. Check the cooling water level and try
again. If repeatedly overheating contact Aquila Triventek A/S or
dealer.

Low engine oil pressure

Check oil level and refill if necessary.

Insufficient diesel

Fill diesel tank, see also air in diesel system.

Air in diesel system

The machine ventilates automatically. Let the ignition ON for 2

min. (diesel pump has to click 1 time/sec.) the machine is now
ventilated. This has to be done if the machine has been emptied
of diesel.

Alternator not charging

Control V belt on the alternator or contact Aquila Triventek A/S

or dealer.

Water in tank to hot

Empty water tank and fill whit fresh water

Diesel pump is not working

Check electrical installations.

Diesel filter blocked

Change diesel filter.

Check fuses

Change defect fuses in instrument panel.

Working pressure too low:

Rpm too low

Adjust to max. rpm.

Nozzle to big

Check nozzle chart.

Pressure fluctuations

Please contact Aquila Triventek A/S or dealer.

13

Cause

Action required

Oilburner:
Fails to start:
Burner 1 overheated

Error on temperature sensor.

Burner 2 overheated

Error on temperature sensor.

Flame error burner 1

Turn of the oil burner and try again. If repeatedly failing please
contact Aquila Triventek A/S or dealer.

Flame error burner 2

Turn of the oil burner and try again. If repeatedly failing please
contact Aquila Triventek A/S or dealer.

Temperature too low

Check nozzle size/Thermostat adjustment.

Rpm too low

Adjust the power. Needs min. 1/4" power.

In the event of other problems, please contact Aquila Triventek A/S or local dealer

14

Adjustment - Manual oil burner

Mount manometer on oil pump (0-25bar). See photo 1.
Mount lance with 1504 nozzle.
Start engine; give full power so that the rpm will be about 1300.

Check that the air damper is placed with the two dots next to each
other. See photo 2.

Let the burner burn constantly for 1 min. Then take a soot test
(in the hole on the side of the chimney). See photo 3.

If the result is over 3 the oil pressure is lowered See photo 4

with 0,5 bar then take a new test.
This is repeated until the soot number is fewer than 3; the oil burner must
not get under 10 bar.

If the soot number is 0 or co2 is under 8%, the co2 is raised by increasing the oil pressure. This is
made in steps of 0,5 bar, the oil pressure must not get over 12 bar, soot number 3 and CO2 has to be
8-10%.
By change of coil the air flow can be changed and it may be necessary to change the air damper
adjustment (this is only done if it is impossible to get a satisfactory result by changing the oil
pressure). By too much soot there has to be given more air, by too little co2 there has to be given
less air. No matter what this has to be kept: soot 0-3 best under 2 CO2 8-10 % and oil pressure 1012 bar.
High oil pressure and low air flow = effective oil burner. An optimal oil burner can give up to 90 C
by maximum water flow. Control Adjustment has to be done at any service.
Very important by change of oil nozzle or coil.

15

Flame surveillance adjustment

Electrode adjustment

16

Oil burner

17

Spare part list

Oilburner
Pos Part No.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34

Description

30081022
30057049
40605211
40600580
99178431
30196600
30056123
70003300
80100190
80100160
80100860
80100580
70120000
40280512

Chimney lid
Air/oil mixer
Safety valve
Safety valve
Sensor retainer
Temp. body
Microtherm
Bonded seal
Nipple
Nipple x3/8
Tee female
Nipple female
Flowswitch
Kit repair flowswitch
Disc 26mm
Nut 24x1,5
30081021
Chimney
70185900
Motor for 12V oil pump
99176299
Bracket oil pump motor
70186200
Connector oil pump
70186100
Flexible shaft oil pump
30016000
Nipple 6L 1/8 90
70186000 -04 2001 Oil pump right
30057101 04 2001- Oil pump left
80202150
Hose connector x8
70031900
Fuel filter assy
70099500
Filter screen oilburner
80200840
Nipple brass x8
80200170
Nipple
80201330
Hose pipe x8mm 90
3002212V
Ignition coil 12V
30081039
Boiler cap
99176298
Air reducer 12V
70185800
Fan motor 12V
30081030
Mat
30081034
Heating coil

18

Oil burner top

19

Spare part list

Oil burner top
Pos Part No.

Description

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16

Nipple fitting 1/8 90

Nipple brass 1/8
Fitting brass 1/8
Magnetic valve 12V
Nipple 1/8x6mm
Plug
Nipple muff 1/8x1/8
Nozzle holder
Oil nozzle 1,75 60 H
Oil nozzle 2,00 60 H
Spark cap
Sealing cap
Sealing cap
Electrode
Electrode holder
Gasket sensor holder
Copper pipe 6mm

80201150
80200030
80201030
30013001
30020000
30006000
30065051
30057055
30002000
30002001
30057053
30057070
30057052
30057051
30057050
30081032
70062700

20

Hosereel for high pressure

21

Spare part list

Hose reel high pressure
Pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part No.
70155200
70155900
70155200
70056701
99176102
99176100
99178101
99176224
99176082
99176083
99176080
99176229
70057400
99176202
70020900

Description
Hose reel plate 500x3
Inner tube for hose reel 186x214x2
Hose reel plate 500x3
Plastic handle
Steel handle
Hose reel bearing
Hose reel bracket long
Hose reel shaft
Connector 14-S
Connector 3/8
Connector
Connector
Seegering 35mm
Hose reel shaft
Seal hose reel 3/4

70110100
99176106
99178105

Lubrication nipple
Swivel
Hose reel bracket short

22

Hose reel inlet

23

Spare part list

Hose reel inlet
Pos

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

70155200
70155900
70155200
70110100
99176106
99178105
70155100
70057400
99176202
80201760
80201190
80201300
80201880
80201570
80201720
99176225
99176100
99178101
99176102
70056701

Hose reel plate 500x3

Inner tube for hose reel 186x214x2
Hose reel plate 500x3
Lubrication nipple
Swivel
Hose reel bracket short
O-ring water inlet
Seegering 35 mm
Hose reel shaft
Hose nipple brass
Nip fitting brass 45
Fitting brass 90
Nip pipe x80
Nipple fitt. brass 90
Fitting brass x15
Hose reel shaft
Hose reel bearing
Hose reel bracket long
Hose reel handle
Handle plastic

x2

x2

x2
x2
x2

24

TD302

25

Spare part list

TD302
Pos Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Handgrip w/lock
Front light white
Rubber mounting
7 pins plug
Trailer coupling
Trailer prop
Jockey wheel
Spare wheel
Reflector
Wheel arch plastic
Block and holder
Taillight left
Lens taillight left
Taillight right
Lens taillight right
Bumper bar

70121800
70082600
70184000
60062300
70184110
70192400
70172000
E1452000
60062110
70190700
70129100
70082110
70190800
70082120
70190900
70186810

26

Operational compartment
17

18

15
14
2

13
3
4

12

11

5.
6

27

10

Spare part list

Operation compartment
Pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Part No.

Description

70184200

85100170
A2500000
A2900000

Frontfolie
Look at page 23+24
Water hose 25m.
Water regulator
Inlet strainer complete
Screen Cat 1
Seal 1 water inlet
Diesel tank
Filter cap
Screw nippel
Look at page 21+22
HP-hose 3/8 400 bar
Spray gun
Spray lance w/pressurea.

A3102000
A3117000

Flat jet nozzle 1504

Low pressure nozzle

85200200
40290112
21007106
21330740
21330730
70186900
99176310
A1842000

28

Engine compartment

29

Spare part list

Engine compartment
Pos. Part No.

Description

1
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Air cleaning filter D722

Battery 45Ah
V-Belt XPA1232 (3pcs)
Pump Hawk 930A
Pump Hawk 950A
Pump Hawk 980A
Unloader 300bar
Ball valve
Level switch RW16PV
Filter diesel D722
Fuel filter
Filter screen oil burner
Oil filter D722
Fuel pump 12V
Thermostat D722
Gasket thermostat D722
Oil pressure contact
Thermal sensor D722
Stop solenoid D722
Radiator cap D722
V-Belt XPZ912
Generator 65A-NAB900
Starter D722

50020722
70183800
461232A0
HC930000
HC950000
HC980000
40600412
70014300
60055200
50015722
70031900
70099500
50050722
70083900
50192011
50162612
50158411
50151818
50162513
70107910
46912Z00
60004600
50375611

30

Electric Box

31

Spare part list

Electric box
Pos Part No. Qty.

Description

1
1
1
1
1
2
3
4
5
6
7

PLC CPU
Output card
Input card
Analogy input card
End terminal
PCB Spark
Relay 70A 12V
Relay
Converter 12-24V
Contact
Contact
Emergency stop
Triple mounting
Thermo element
Screen
Stop relay

60000014
60000022
60000023
60000017
60000018
70188400
60020500
60058700
60061002
60000800
60033100
60060500
60032600
80082300
60000019
50T00711

1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1

32

Unloader Valve
Safety valve

This unloader/safety valve should not be repaired, but changed.

Part no. 40600412

33

BKX Valve

34

Spare part list

BKX Valve
Pos
1
2
3
4
5
6*
7*
8*
9*
10
11*
12
13
14
15*
16*
17
18*
19*
20*
21*
22*
23
24
25
26
27
28
29
30
31
32*
33*
34*
*

Part No.
40363111
40994311
40967111
40947511
40367111
40927711
40905011
40903811
40903815
40363112
40967511
40982112
40904011
40905111
40363113
40903814
40363117
40363120
40947312
40903812
40982111
40948511
40363118
40363114
40994411
40922511
40995111

40947313
40363116
40903813
70055600

Qty.
1
4
8
1
2
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
1
4
1
1

Description
Valve casing bottom
Bolt M12x70UNI 5931
Lock disc 12
Spring 26,2x28,5
Part of pos. 6
Valve with valve piece
Back-up ring
Back-up ring
O-ring
Part of pos. 6
O-ring
Valve casing
Gasket 21
Plug G1/2x16
O-ring
Back-up ring
Valve casing central
O-ring
Valve
Valve stainless
Spring
O-ring
Bolt G3/8x9,5
Disc
Disc
Valve casing top
Bolt M12x120UNI 5931
Nut M16x1,5UNI 5588
Bolt M16x1,5x38

1
1
1

Spring
By-pass valve
O-ring
Seal Kit BKX

* Spare parts for seal kit BKX

35

HAWK HC930A/950A/980A

36

Spare part list

HAWK HC930A/950A/980A
Pos

Part No.

Description

4,6,7,9
4,6,7,9
4,6,7,9
13,14,15
13,14,15
3,4,5,6,7,8,9
3,4,5,6,7,8,9
3,4,5,6,7,8,9
46,47,48,49,50,51
46,47,48,49,50,51
46,47,48,49,50,51
54
28
43
44
40
39

26290500
26290700
26291500
26001300
26001000
26290100
26290300
26291600
26000400
26020300
26291700
26010000
26060100
26020300
26060000
26060301
26070000

Seal kit HC930A

Seal kit HC950A
Seal kit HC980A
Valve kit HC930A
Valve kit HC950A/980A
Seal kit compl. HC930A
Seal kit compl. HC950A
Seal kit compl. HC980A
Plunger kit HC930A
Plunger kit HC950A
Plunger kit HC980A
Crankshaft seal
O-ring (frame)
Crankcase cover
Crankshaft gasket
O-ring sight glass
Sight glass

x6
x6
x3
x3
x3
x3
x3
x3

37

High Pressure Maintenance Schedule

This High Pressure Cleaner is covered by EU Statutory and Safety at Work Regulations.
Services have to be carried out every 200 working hours or annually.
A service label with the due date of the next service should be placed on the instrument panel.
A copy of the service report should be retained as proof of inspection.
It can be extremely dangerous not to comply with the Statutory Regulations, and it is the owners
responsibility to ensure that the services are carried out and certificates retained.
200 hours or annual schedule
Engine

Check

Engine oil **
Oil filter
Fuel filter for diesel engine and diesel pump
Air filter
Anti freeze minimum 25C
Fan belt
Battery
Stop solenoid and fuel injection

Adjust/clean

Change
X
X
X
400 hours*

X
X
X
X
X

1000 hours*

High pressure/Water inlet system

High pressure oil pump ***
V-Belts
High pressure seals
Valves
Unloader
Safety valve
Swivel/hose reels
Water filter
Water tank stopcock
Low water safety switch
Check system seals for leaks
High pressure hoses - change if over 2 years old or
damaged
Pressure test complete pressure system with +50% of
maximum pressure

38

X
1400 hours*
600 hours*
1000 hours*

X
X
X
X
X
X
X
X
X
X
X
X

400 hours*

Oil Burner
Fuel filter, oil burner and diesel tank
Coil descale
Flow switch
Microtherm
Thermostat and sensor
Oil burner nozzle
Electrodes
Flame surveillance
CO2
Exhaust emission
Smoke temperature
De-scale fluid
Thermostats
Emergency stop/Warning lights

Check

Adjust/clean

Change
X

X
X
X
X
X
400 hours*

X
X
X
X
X
X
X
X

Trailer
Lights
Tyres
Air pressure in tyres
Jockey wheel
Break safety break away line
Lid micro switch
Chimney micro switch
Front brake/dampening system

X
X
X
X
X
X
X
X

The hours indicated are for guidelines only and do not form any part of warranty.

**

Engine oil: Shell T400 15W 40 or similar. Fill about 3 L. (check dip stick)

*** Pump oil: Shell T400 15W 40 or similar. Fill about 1.2 L. (only fill to the middle of the gauge
oil bubble).

39

40

41

42

Aquila Triventek Warranty Policy and Procedures

Aquila offers a limited warranty on defective parts, materials and workmanship for a period of 12
months.

The following details the terms of the Aquila warranty agreement:

Parts
All parts are covered by 12 months warranty excluding: (i) Damage caused by normal wear e.g. seals, valves, bearings, couplings, V-belts, hoses, filters
etc
(ii) Accessories and consumables e.g. high pressure hoses, spray gun, lance etc.

Labour
Labour for work carried under warranty will be reimbursed at the following rate: (i) 23,95 EUR per hours

Travel
Additionally travel costs for mobile repairs on Aquila MD, SD and TD models will be reimbursed
at the following rates:(ii) 0,70 EUR per km travelled (door to door) maximum 300 Km
(iii) 20,00 EUR per hour of travel time, maximum 3 hours
All warranty works require approval from Aquila Triventeks Service Manager prior to the amount
being credited. Defective parts must be returned with a warranty claim form to Aquila Triventek
within 30 days of the date of repair.
The warranty will be void if:
(a)
(b)
(c)
(d)

If the service intervals detailed in the instruction manual have not been followed
If the repairs have been carried out by unauthorised personnel
If the instructions in the manual have not been followed
If damage has been caused by misuse, neglect, frost, chemical, criminal damage, theft or
any other unusual circumstances.

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