WELCOME

DHARMA GROUP
PT DHARMA POLIMETAL

PT DHARMA ELECTRINDO Mfg.

Motorcycle Components and Metal Finishing / DAC

Electrical Distribution System Manufacturer

PT DHARMA POLIPLAST

PT DHARMA CONTROLCABLE IND

Plastic Injection

Controlcable Manufacturer

PT DHARMA PRECISION TOOLS

PT DHARMA PRECISION PARTS

Special Tools Manufacturing

Precision Machining Components Manufacturer

PT SANKEI DHARMA INDONESIA

Manufacturer Of Exhaust system for 4 Wheel

PT DHARMA ELECTRINDO Mfg.

Company Outline

Plant 1

Shimiz
uNagoya
Osaka
:

Jl. Jababeka XII Block W 5A, Jababeka Industrial Park,

Manila

Cikarang - Bekasi 17530, Indonesia

Bangkok
Singapo
re

Telp : 62-21-89840418 (Hunting) Fax : 62-21-89840417

Web site : http://www.dharmap.com
Plant 2

BPSP A-2
Jl. Industri Modern II KIMC Serang, Bantern 42186 Indonesia
Tel : +62-254-402721

Fax : +62-254-89908708

Plant 3

Jl. Raya Plumbon, Palimanan Cirebon

Status

Domestic Investment

Capital

Rp. 4,000,000,000,-

Share Holder

PT Dharma Polimetal 95% ; Private 5%.

Contact Person

Philipus Naftali

Product

Electrical Distribution System Manufacturer

( Wiring Harness , Battery Cable,
Parking Sensor, Pedal lock, Security
Alarm, Shock Sensor )

Employee

1872 persons (as per 1st Jan 2015 )

Design Person : 22 person,, QA : 18 person

DEM

Company
History
COMPANY

DATE
DATE

HISTORY

AACTIVITY
CTIVITY

2002 -- AUG
AUG Establish
in Jakarta
dateddated
14th August
02, Notary
no. : 21
2002
Established
in Jakarta
14th August
02, Notary
no : 21
2002 - OCT

Start building renovation, Land 2,200 m2 : Address : Jl. Jababeka III H Blok C 17 W, Jababeka 1

2002
Startproduction
building renovation,
Land 2,200
m2 :wiring
Address
: Jl Jababeka
IIIHonda
H Block
C 17 W
2002 -- OCT
DEC Trial
and getting sample
approval
harness
from Astra
Motor
2003 -- DEC
JAN Start
production
delivery
to Astra
Hondawiring
Motorharness
(9,500 units)
2002
TrialMass
production
andand
getting
sample
approval
from Astra Honda Motor
2003 - OCT

Certified the ISO 9001 : 2000 by SAI Global Australia

Start mass
and: delivery
to Astra
Honda
Motor (9,500 units)
Certified
theproduction
ISO/TS 16949
2002 by SAI
Global
Australia
2006 -- OCT
APR Develop
Parking
Sensor
Toyota
(new Australisa
model)
2003
Certified
the ISO
9001for
: 2000
byAvanza
SAI Global
2006 - SEPT Start supply to TAM in Parking Sensor Avanza S Type
2005
- NOV Certified ISO/TS 16949 : 2002 by SAI Global Australia
2007 - JAN TAA with Kyungshin Industrial Co. for Hyundai Brand
2007 - APR
FEB Start
supply
complete
set wiring
harness
for Korindo
2006
Develop
Parking
Sensor
for Toyota
Avanza
(new model)
2008 - AUG Start supply wire/cable for PT INKA
2006 - SEPT Start supply to TAM in Parking Sensor Avanza S Type
2008 - AUG Pedal Lock distribution for Indonesia OEM in corporation with Mass Auto Thailand
2007
JAN Certified
TAA with
Co. Australia
for Hyundai Brand
2008 -- NOV
theKyungshin
ISO 14001 Industrial
by SAI Global
2009 - JAN Expansion on Plant 2 Address : Jl. Inti Raya Blok C III No. 12 Bekasi International Industrial Estate
2007 - FEB Start supply complete set wiring harness for Korindo
2009 - AUG Expansion on Plant 3 (INS product) - Modern Industrial Park - Cikande Serang
2008 -- JULY
AUG Start
Startsupply
supplytowire/cable
for PT INKA
2009
Hyundai Indonesia
Mobil in Parking Sensor I-20
2009 -- AUG
AUG Start
supply
Hyundai Indonesia
Mobil in
Parking
Sensor H-1 with Mass Auto Thailand
2008
Pedal
Locktodistribution
for Indonesia
OEM
in corporation
2010 - AUG Start supply to Hyundai Indonesia Mobil in Parking Sensor TUCSON IX-35, Active Sensor type 2003
1.76
2008
Certified the
ISO
14001
by SAI
Global
2010 -- NOV
DEC Relocating
to the
New
Factory
Building
at :Australia
Jl. Jababeka XII Blok W No. 5A, Jababeka 1

2003
JAN
2005 -- NOV

2011 - MAR

Start Mass Production and Delivery to Hyundai Indonesia Motor for H-1 model (120 units)

2013 - JAN

Start Mass Production and Delivery to PT. TOYO DENSO INDONESIA (ITEC)

4.89

ELECTRICAL DISTRIBUTION SYSTEM MFG IN MULTI

VARIOUS INDUSTRY

4W Harness
Hyundai
Passenger Car
& Truc

Security
Alarm

Switches

CUSTOMER LIST
CUSTOMER LIST : Existing
No.

Date of 1 st Supply

Company Name

Product Name

SALES
SHARE

07 January 2003

PT

ASTRA HONDA MOTOR

Honda Motorcycle : All Model

61%

01 July 2005

PT

YAMAHA MOTOR ELECTRONIC INDONESIA

Sub Harness Wire Starter : Yamaha Cub Model

3%

01 March 2006

PT

MINDA ASEAN AUTOMOTIVE

Sub Harness Key Lock : Suzuki Thai, Yamaha M'sia & Honda Viet

2%

27 September 2006

PT

SUZUKI INDOMOBIL MOTOR

Suzuki Genuine Part : Shogun, Smash, Satria

18 October 2006

PT

JIDECO INDONESIA

Sub Harness Starter : Suzuki Smash

05 January 2007

PT

INDONESIA NIPPON SEIKI

Main Harness S

13%

22 January 2013

PT

TOYO DENSO INDONESIA

Sub Harness Key Lock : Honda Indonesia

5%

01 May 2003

PT

ASMO INDONESIA

Electrical Checker Board

01 June 2003

XENSO SDN. BHD

Parking Sensor

01 September 2003

PT

HYUNDAI INDONESIA MOTOR

W/H : H-1; APS : Tucson, Trajet, Getz, Avega

3%

10

01 June 2010

PT

SUMBER MAS AUTORINDO

Security Alarm : Jazz, City, Avanza, Innova

1%

11

01 July 2004

PT

ARNES MULTICOM

Auto Accessories : Halogen Lamp

12

01 August 2004

PT

ASTRA INTERNATIONAL ( DSO )

Parking Sensor : Terios, Xenia Sporty, speaker harness

2%

13

08 June 2006

PT

MURAKAMI DELLOYD INDONESIA

Outer Mirror Toyota Avanza, Innova & Fortuner ; Nissan Livina

1%

14

02 October 2006

PT

TOYOTA ASTRA MOTOR

APS : Toyota Avanza S Type & Vios

6%

15

02 February 2007

PT

KORINDO HEAVY INDUSTRY

Hyundai : Truck & Bus

16

02 April 2007

PT

DENSO INDONESIA

Sub Harness AC and component

17

1-Aug-2008

PT

TAKAGI SARI MULTI UTAMA

Rear Stop Lamp Harness

18

15-Aug-2008

Mass Auto Co. Ltd

19

05-Des-08

PT

20

10-May-2009

Oris System Sdn. Bhd

AC Harness for Proton Exora

21

August 2010

PT

ICHIKOH INDONESIA

Rear Lamp Harness

22

December 2010

PT

GENERAL MOTOR AUTOWORLD INDONESIA

Battery Cable

23

March 2011

PT

NISSAN MOTOR INDONESIA

Parking Sensor for Elgrand

24

01 June 2004

PT

FRIGOREX INDONESIA

Cooler Box ( Export Purpose )

25

27 June 2005

PT

KUBOTA INDONESIA

Diesel Engine ( Export Purpose )

26

02 February 2006

PT

PADMA SOODE INDONESIA

Motor Assembler : Epson printer

KYOROKU BLOW MOULDING INDONESIA

Pedal Lock harness

High Mount Stop Lamp for T oyota Innova

3%

2W

4W

SALES PROPORTION

EMPLOYEE COMPOSITION JANUARY 2015

LK TETAP;
230 ; 12%

TETAP
570;33%

PR TETAP;
322 ; 17%

TETAP
KONTRAK

PR
KONTRAK
1006 ;54%

LK
KONTRAK
314 ; 17%
IDL;
201;
11%

GAE;
61;
3%

KONTRAK
1135;67%
SELLING
;11;
1%

DL;
1599;
85%

EXISTING PLANTCikarang Plant 1st Floor

VACANT

Preparation Line
And kitting

EXISTING PLANTCikande
Plant
PLANT
CIKANDE

HANGER WIRE
SIAP CUTTING

CHECKER
FUNGSI

HANGER

HANGER

ROLING

insert
CTT
ROLING

TARIK
RUBBER

VISUAL 2

TARIK
RUBBER

ROLING

PREEDEL

PREEDEL
VISUAL 2

hanger

CRIMPING
BULB

K18A

CHECKER
ARUS
VISUAL
PREEDEL
AREA BOX
FINISH GOOD

VISUAL
AREA BOX
FINISH GOOD

KARANTINA
FILE
DOCUMENT

hanger
HOUSING
INSERT

130

QC
INCOMING

APAR

130

INSERT
RUBBER

K18A

APAR

RAK
MATERIAL

hanger

RAK
MATERIAL

PROSES
HEATING

RAK
MATERIAL

hanger

STAND
JIG

RAK
MATERIAL

CHECKER
ARUS

K15A

WARE HOUSE
AREA
MAINTENANCE

hanger

X-25

122,1

RAK
MATERIAL

CRIMPING
JOINT
565200-0

hanger

RAK
RAK
MATERIAL MATERIAL

hanger

CHECKER
BULB +
FUNGSI

AREA BOX
FINISH GOOD

RAK
MATERIAL

CRIMPING
LA +
CRIMPING
3617

RAK
MATERIAL

K15A

hanger

FILE
DOCUMENT

CIRCUIT
STORE

VISUAL 1

PREEDEL

HOUSING
SETTING
HOUSING
SETTING

MATERIAL
STANBY

HOUSING
SETTING

CHECKER
ARUS

K25A
130

FILE
DOCUMENT

CHECKER
ARUS

INSERT
VO/SODOK
INSERT
CONNECTOR

CHECKER
BULB

HOUSING
SETTING
HOUSING
SETTING

MATERIAL
STANBY

HOUSING
SETTING

HOUSING
SETTING

K25A

hanger

HOUSING
SETTING

CHECKER
ARUS

120

hanger

SEALER

HOUSING
SETTING

CHECKER
BULB
PSNG BULB+
PSNG CLIP

120

CHECKER
FUNGSI

INSERT
CONNECTOR
INSERT
CONNECTOR

CHECKER
FUNGSI

INSERT
CONNECTOR
INSERT
CONNECTOR

PREEDEL

HOUSING
SETTING

hanger

X25

hanger

AREA BOX
FINISH GOOD

HOUSING
SETTING

VISUAL 1

VISUAL 1
INSERT
VO/SODOK

CHECKER
ARUS
CHECKER
ARUS

INSERT
CONNECTOR

HOUSING
SETTING
HOUSING
SETTING

insert
CTT

250
TARIK
RUBBER

CHECKER
BULB

TARIK
RUBBER
INSERT
VO/SODOK

VISUAL 1
CHECKER
FUNGSI
CHECKER
BULB

hanger

hanger

PREEDEL

PASANG
CLIP

hanger

PZ061-06088
MATERIAL
STANBY

PZ061-47066
MATERIAL
STANBY

VISUAL

CHECKER
ARUS

STORE ASSY
CRIMPING

CECKER
ARUS

100

CHECKER
ARUS
PSNG BULB+
PSNG CLIP

PREEDEL
VISUAL 2

TARIK
RUBBER
INSERT
VO/SODOK
INSERT
CONNECTOR
INSERT
CONNECTOR

CRIMPING

JOINT

CHECKER
ARUS

HOUSING
SETTING

hanger

HOUSING
SETTING

JOINT
TAPPING

hanger

HOUSING
SETTING

CRIMPING

hanger

HOUSING
SETTING

CRIMPING

PZ061-06088
MATERIAL
STANBY

crimping
bulb

RAK
MATERIAL

PSC

INSERT
RUBBER

HANGER

100

HANGER SIAP
PROSES PSC

HANGER SIAP
PROSES CRIMPING

HANGER

HANGER WIRE
SIAP CUTTING

HANGER

PREDEL

ASESORIS

ROLING

VISUAL
2

PRASSING
MANUAL

MESIN
CUTTING

ga
bu
ng

VISUAL
1

HOUSING

HANGER
CRIMPING

K25A
4

CHECKER FUNGSI

CRIMPING

HANGER WIRE
SIAP CUTTING

HANGER

HANGER

HANGER

HANGER

CHECKER
BULB

ASESORIS

HANGER

HANGER

HANGER

hanger

CHECKER
ARUS

PRASSING

HANGER

HANGER

HANGER

K25A

VISUAL2 + PREDEL

APAR

HOUSING

psc

insert
vo

SEALER

HOUSING
SETTING

OUT

CHEKER

hanger

hanger

AREA BOX
FINISH GOOD

IN

OUT

VISUAL

hanger

hanger

120

AREA
FINISH GOOD

INSERT
RUBBER

psc

KZLN

HANGER

AREA BOX
FINISH GOOD

hanger

LOKER

K25A

hanger

120

CHEKER

XD-831 / XB-976

KVYG

crimping
bulb

hanger

MATERIAL
STANBY

100

INSERT
RUBBER

VISUAL

psc

SEALER

KZLN

AREA BOX
FINISH GOOD

hanger

hanger

hanger

Crimping
JOINT 200

psc

hanger

Crimping
211

CHK
KEBO
CORAN

AREA ASSY TAKAGI)

AREA BOX
FINISH
GOOD

hanger

crimping
bulb

hanger

hanger

hanger

PSNG CLIP+
PSNG BULB

AREA BOX
FINISH GOOD

hanger

Crimping
BS2

ga
bu
ng

K25A

hanger

Crimping
JOINT 200

hanger

hanger

hanger

K25A

hanger

crimping
bulb

AREA BOX
FINISH
GOOD

ZONE 6

ga
bu
ng

KVYG

hanger

crimping
bulb

Crimping
2095

MATERIAL
STAND BY

HANGER

hanger

MESIN
HEATING

HANGER

ga
bu
ng

AREA BOX
FINISH GOOD

hanger

HANGER

K25A

HANGER

ga
bu
ng

HANGER

MESIN
HEATING

QC
PP

HANGER

K07A

INSERT
VO

Crimping
JOINT 800

APAR

MESIN
CUTTING
HANGER

K07A

Crimping
LA

QC
PP

HANGER

PROSES
SODOK

Crimping
BSS

HANGER

INSERT
CONNECTOR

Crimping
JOINT 800

HANGER

K16G

120

HANGER
PROSES
GABUNG

HANGER

INSERT
RUBBER

HANGER

HANGER

STORE ASSY
CRIMPING

MESIN
CUTTING

CRIMPING
BULB

HANGER

HANGER SIAP
PROSES PSC

HANGER

Crimping
JOINT 200

HANGER

MEJA
LEADER

HANGER

Crimping
JOINT 200

HANGER

HANGER

HANGER

HANGER

Crimping
Bendera

AREA BOX
FINISH
GOOD

HANGER

KYTF
K16G

HANGER
HANGER

Crimping
200

HANGER

INSERT
RUBBER

MESIN
CUTTING

INSERT
RUBBER

HANGER

HANGER
PREDEL
VISUAL 2

MESIN
CUTTING

HANGER

STAND STAND
JIG
JIG

HANGER

CRIMPING
BULB

HANGER

MESIN
HEATING

KYTF

HANGER
VISUAL
1

PSC

CRIMPING
JOINT
800

MESIN
CUTTING

HANGER

HANGER

MESIN
HEATING

HANGER

Crimping
JOINT 200

CECKER
ARUS

INSERT
RUBBER

HANGER

HANGER

Crimping
JOINT 800

MESIN
HEATING

HANGER

HANGER

Crimping
JOINT 800

HANGER

HANGER

QC
PP

HANGER

QC
PP

HANGER

HANGER

HANGER

Crimping
JOINT 200

HANGER

Crimping
211

HANGER

HANGER

HANGER

Crimping
BSS

HANGER

Crimping
4050

Crimping
211

HANGER

Crimping
402

HANGER

HANGER

MESIN
CUTTING

APAR

APAR

HANGER

MESIN
CUTTING

APAR

insert
CTT

APAR

APAR

Material Networking

US

Japan

Korea

Taiwan

Manila

Phi
Thailand
Thai

Malaysia
Indonesia

Local Material Sourcing

Certificate International Quality System

ISO 14000-2004,
Registered from

22 Dec 2008

MACHINE LIST

Using latest technology for

auto cutting crimping
machine which equipped
with many sensors to auoid
crimping fault

Automatic Cutting & Crimping,

KODERA Japan

Semi Automatic
Crimping, KODERA,
Japan

Automatic Cutting & Middle

Striping, KODERA Japan

Most critical inspection for

wiring harness, we are using
original checker fixture to
avoid mistaken on electric
continuity

25 Ton Crimping Machine

Conveyor Assembling

Electrical Tester

LAB EQUIPMENT

PULL TESTER, max.

200 kgf

Harness Flex
Resisitance Test &
Harness Torsibility

PULL TESTER, max.

500 kgf

Digital Microscope

Heating Test

Edges & Burrs Tester

Fuse Tester

DOJO TRAINING

Peserta training mengikuti training di dojo selama 6 hari secara specifik

proses

Dojo fasilitas Ruang visualisasi, practical room, display room, Knowledge

room

Logic Control Management

Forecast
Cust.
PO

C
U
S Schedule /
T Kanban
O
M
E
R

Material
Preparation
Lead Time Order :
Domestic Source : 1 week
Import Source : 4 weeks

Production Plan &

Delivery Control

Warehouse

Production Process

Stock Level Raw Material :

Domestic Source : 4 days
Import Source : 4 weeks

WOS
Packing
Plan

Plant 1 & 2 In
Transit Stock

Delivery
Daily

Process Flow

Tape

Terminal
Accessories :
Plug, Tube, Sleeve,
Retainer, etc.

Wire
Tube

Accessories

Cutting

Crimping

Kind, Colour & Size of Wire

Every Innitial process.
Cutting & Stripping Length
Innitial and End lot

Terminal Number
Every Innitial process.
CH CW, Tensile Test
Innitial and End lot

Terminal
Tape
Name plate

Ware
house

Packing

Visual
Dimention, Availability
Part, Colour, Soldering 100 %

REMARKS :

Circuit
Continuity
100%

= PROCES ;

Jointing

Middle
Stripping

Terminal Number
Every Innitial process.
CH CW, Tensile Test
Innitial and End lot

Sleeve, Tin
Relay/Fuse

Joint
Taping

-Quantity
- Visual
Sampling 2 lot/hanger

Connector
Tube
Fuse

Sub assy
Taping / Assembling

= INSPECTION ;

= PART SUPPLY

CIREBON PLANT
di PT. Dharma Electrindo Mfg.
Plant Plumbon Cirebon, Jawa Barat

Kabupaten Cirebon
Batas Wilayah Kab. Cirebon:

Kab. Indramayu

Sebelah Barat

: Kab. Majalengka

Sebelah Utara

: Kab. Indramayu

Sebelah Timur

: Kota Cirebon

Sebelah Selatan
: Kab. Kuningan
Kab. Cirebon terdiri dari:
40 Kecamatan
Kota Cirebon
Kab. Majalengka

Kab. Kuningan

412 Desa

Kecamatan Plumbon
1. Batas Wilayah Kec. Plumbon:
Sebelah Barat

Sebelah Utara

: Kec. Weru

: Kec. Klangenan

Sebelah Timur

: Kec. Depok

Sebelah Selatan

: Kec. Sumber

2. Jarak Dari Kec. Plumbon Ke Kota Cirebon : 8 Km

3. Jarak antara Plant Plumbon dan Plant Cikarang : +- 250
km
4. Waktu tempuh dari Cikarang Plumbon : 5 6 jam
(kendaraan pribadi)

Lokasi Pabrik terletak di antara wilayah:

Kec.Plumbon Desa Gombang & Kec.Plered Desa Tegalsari

Factory Overview
E
C
F

Land & Building

Land
= 11,255 m2
Factory
= 3,120 m2

23

Facility ( 828 m2)

Office
= 231 m2
Training Center = 72.6m2
Canteen
= 384 m2
Prayer Room
= 37.8m2
Dormitory
= 102.6 m2

Factory Overview
A

Line eksisting

Pabrik / Factory

24

Kantor / Office

Ruang Training / In Class

Training Room

Factory Overview
C

Ruang training /
Training Center
E

Ruang makan / Canteen

25

Mess / Dormitory

Musholla / Prayer Room

Production Process Flow

Preparation Process in Cikarang Plant

Assembly Process in Cirebon Plant

Delivery from Cikarang Plant

Notes :
Marking check will be implemented for
traceability purpose

Operation Mechanism

Pemastian ketersediaan material dilakukan lebih awal, yaitu 5 HK sebelum hari

delivery. Untuk plant Cikarang, dilakukan 2 HK sebelum hari delivery.

Total SOH level meningkat ke 6 HK (RM 2 HK, WIP termasuk Plumbon Plant 3 HK, FG 1
HK). Seblumnya 4 HK (RM 2 HK, WIP 1 HK, FG 1 HK)

Pengiriman reguler
dilakukan di setiap
hari kerja dalam
seminggu (5 HK,
Senin s/d Jumat)

Set up Back Up
armada di Plumbon
Plant

Pengiriman reguler dilakukan di setiap hari

kerja dalam seminggu (5 HK, Senin s/d Jumat)
Set up Back Up armada di Plumbon Plant

Toll Road

Toll Road

AWARDS

BEST OUTSTANDING IMPROVEMENT

(NEW PRODUCT IMPROVEMENT / BEZEL
TYPE PARKING SENSOR)

BEST MANAGEMENT PERFORMANCE

(BEST TO MANAGE PROJECT
DEVELOPMENT)

YAMAHA MOTOR ELECTRONICS INDONESIA

PT SUZUKI INDOMOBIL MOTOR

-BEST QDC AWARD 2010-

-THE BEST VENDOR PERFORMANCE 2010-

THANK YOU VERY MUCH