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Hidrodynamic of Gas
Hidrodynamic of Gas
Axisymmetric Flows
Y. SAHAI and R. I. L. GUTHRIE
A predictive model of gas stirred melt is presented. Based on the differential approach and following
a review of previous models, the importance of natural convection or buoyancy driven phenomena is
underscored. Predicted flow patterns are shown to be consistent with laboratory and pilot scale
experiments, and with the macroscopic plume model in Part I of this paper.
I.
INTRODUCTION
PREVIOUS
WORK
WORK
A. Mathematical Model
The approach adopted in the present analysis is different,
and advantage can be taken of the plume analysis presented in Part I. This enables plume dimensions, voidage,
and center line velocities to be specified and the whole
field analyzed.
Consider, therefore, a cylindrical vessel as show in Figure 1, where gas is injected at the center of the base. The
governing equations are:
Equation of continuity
Ou 1 0 (rv)
-- + - ~
= 0
Oz r Or
Momentum balance equation in axial direction
[1]
PRESENT
ISSN 0360-2141/82/0611-0203500.75/0
9 [982 AMERICAN SOCIETY FOR METALS AND
THE METALLURGICAL SOCIETY OF AIME
, o( r ~-/"eff;)
"~- -- - -
r Or
"~- Su
[2]
where Sk = G - pe
and
[{( )
ou2
G =pc
li
'~ ~., I;
tt
I ~ -" t t t
I i ..,' 1
.. t r t ~ '
l\"llt
~ -'
i x " "z
z :}-I
(ova2 +
~z
+ \Or/
(Vr;)
(Ou
Ov~21
+ 7r + Oz/J
[7]
I,]
0
1 0
"~z (pue ) + -r --Or(prve )
II
11
S e -- CIE~G
C2pe2
k
[9]
[11]
p = ctpc + (1 - a)pL
[12]
Ou
Or
[3]
--
lO(
Ov)
+ r ~r r/~eff-~r + S~
= O,
u = U,
Ok
Or
--
= O,
[13]
de
Or
--
=0
[14]
oz (puv ) + -r
[10]
P~r = CDpk2/e
where
v)
0 [
0u'~ 1.00 ( 0r/&ff~z
+ pga
Su = ~ ~,/&ff-~zJ + r Or
[8]
Ov
Oz
--
[4]
=0,
Ok
Oz
--
[15]
Oe
Oz
=0,
--
=0
[16]
at the walls
where
O(Ou)
Sv = ~
/d,eff~r
8 [r
'{--~rr~r /s
av~
v
/ - /'/'effV
u ---0,
[5]
B. Turbulence Model
For modeling turbulence, the k-e two equation turbulence model of Launder and Spalding ~~can be used. The
governing transport equations for turbulence kinetic energy,
k and its dissipation rate, e, can be represented in cylindrical form according to:*
*The interested reader is referred to Reference 10 or I 1 for more complete descriptions of the model.
[6]
[17]
1 0 (r~f~Ok~
+ Sk
+ 70-7\ ~k Or/
v =0
V a l u e s of C o n s t a n t s in k - e T u r b u l e n c e M o d e l
Cl
C2
O"k
OFf
CD
1.43
1.92
1.00
1.30
0.09
METALLURGICAL"FRANSACTIONSB
a volumetric basis. This required replacing the more conventional mass continuity equation with a volume continuity
equation. In this way, the volume (rather than mass) of
fluids entering a fluid volume element was taken to equal the
volume of fluids flowing out. This is necessary because
there must often, in two phase flow problems, be a significant discrepancy between the total in-and-out flow of mass
to a cell. As previously indicated, the use of GALA allowed
computation of hydrodynamic variables over the entire
flow domain. Computations were performed on McGill's
Amdahl V7. Typical execution times of 90 seconds were
involved for a 12 10 grid.
Full Scale
150 t
Cylindrical Ladle
Model
0.17 Scale Acrylic
Cylindrical Tank
2.70
3.00
13
0.45
0.50
2.16
5.937 X 10 -2
Steel
4.3 10-"
Water
D. Experimental Work
Experimental work was carried out in a 0.17 scale model
of a 150 ton ladle desulfurizing operation. Gas was injected
through a central vertical lance into a cylindrical tank of
plexiglass filled with water, as shown in Figure 2. Key
dimensions of the model, together with principal operating
parameters are given in Table II. Experimental data on velocity fields were obtained on the basis of video recordings
of the motion of small, rectangular cards (IBM computer
punchings, 1 mm x 3 mm x 0.1 mm). These punchings,
when wet, provided excellent photographic properties and
were neutrally buoyant.
In determining flow fields, a 20 6 grid was chosen,
and a minimum of five data points taken at each grid 1o-
IV.
DISCUSSION OF RESULTS
I
i
ilt
i x---i
t',tt
',
k ---- /
Ji-x
t',
,' tit I
t
I
iI
, ",---<" / I Ii t
i
t
t
,,------'-------/it
0.5
4
0-25
-
0.1
<
,
0.05
-
0.5
>
VEL
>
0-25
0.5
0.5
>
VEL
>
0.25
0.25
>
VEL
>
0.1
0.1
>
VEL
>
0.05
0.05
>
VEL
0.25
0.25
0.1
>
>
VEL
VEL
>
>
0.1
0.05
0.1
-,
0.05
0.05
>
VEL
(a)
(b)
Fig. 3--(a) Experimentally measured velocity field (m s-j) in the water model due to submerged gas injection. Tank diameter = 0.50 m, liquid
depth = 0.45 m, and gas flow rate = 430 cm3 s-L (b) Theoreticallypredicted velocityfield (m s -]) in the water model of dimensions and gas flow rate
same as in Fig. 3(a).
distributions across the plume with predicted vertical velocity components in that region (Q = 3.33 x 10 -3 m3s-l).
As seen, close matching between experiment and theory is
again achieved.
Table IV provides average velocities and effective
viscosities computed for all conditions of gas flow
which they studied. Figure 9 gives a flow field and effective viscosity field computed for one such condition
(Q = 1.67 x 10 -3 m 3 s - l ) . The geometric similarity of
their flow to the present smaller scale experiment reflects the
major influence of inertial forces on the hydrodynamics of
these flow systems.
Based on these and other tests of the model's applicability, 14 it was concluded that close matching between predictions of the mathematical models presented in Parts I
and II and laboratory and pilot scale data could be achieved.
V.
A P P L I C A T I O N T O I N D U S T R I A L SYSTEMS
1.2 rn
1-2 m
I,-- A --'t
*0.2
.0-1
0.0
I
E
0-8
I-c-I
-0.1
.L
9 0.1
l I
4DI,
0.0
0.6
iv}
-0.1
---IEl.--
E
>!-
+0-1 0~
.-I
Q,I miR1 A, mm
C, mm
a, rnm
D, mm
IJJ
0.0 >
E, mm
50
399
219
257
37
37
100
426
235
269
~5
~0
150
460
250
282
50
43
0.4
0.1
0.1
Fig. 4 - - Plume geometry as a functionof gas flow rate and liquid depth.
0.0
h/Z=
1.0
0.8
0.6
0.4
0.2
0.1
0-2
Experimental
Prediction
Table III.
m 3 s -1
Experimental
Predicted
0.11
0.135
0.15
0.10
0.12
0.14
2.5 10-4
4.3 10-4
7.2 10-4
Table IV.
Center
Gas
Line Plume
Flow Rate, Velocity,
m3 s-'
m s-1
5.0
3.33
1.66
8.33
x
x
x
x
10-3
10-3
10-3
10-4
1.05
0.95
0.77
0.60
Liquid Depth
Average
Plume
Velocity,
m s-1
0.84
0.76
0.62
0.48
METALLURGICALTRANSACTIONS B
Fig. 5--Comparison of experimentallymeasured and theoretically predicted vertical velocitycomponentsat differentdepths in the water model.
= 1.0 m
Average
Average
Recircula- Effective
tory Speed, Viscosity,
m s -~
kg m -~ s -~
0.185
0.17
0.135
0.105
1.90
1.67
1.33
1.06
Parameters
Diameter of ladle, m
Depth of liquid, m
Gas flow rate, Nm 3 min-1
Average plume velocity, m s -I
Maximum velocity at the plume axis, m s -~
Volume fraction of gas in the plume
250 t
500 t
3.57
3.57
0.25
1.07
1.32
3.2 pct
4.50
4.50
0.50
1.27
1.60
3.0 pct
0.5
+[][][][]~[]+
.~[]~[]~[]+I,
i
0.0
9 [] D v v ~ [ ]
+.
9 ~ v ~ + []![]
~]
0.5
I
0.0
I
i
t
T o.5
X X X X X X ~iX!
'I
0.01 < T E <
[] 0.006 < T E <
v 0.004 < T E <
0.022
0.01
0.006
0.004
0.002
0.0005
E
>,,
- 0.0
. - -
~0.5
0.55
0.0
I
[
0.5
0.0
0.75
'
x + + + ~ + %
,-----....
0.0
X/H=0.35
0.1
0.2
0.3
0.4
0.5
gwNNN[]~wX
X w w w + w~
/
" ~
0.5
,.~
"-
X
9
X + + +
X * ~ x x g ~ g
i
X X X X X X~iX
[]
v
+
a,
1.0
0.8
0.6
0.4
0.2
1.2
1.0
0.B
0.6
0-4
VIS <
0-2
water model.
0.6
Experimental
Prediction
VI.
CONCLUSIONS
METALLURGICAL TRANSACTIONS B
|
i
;IKIA\ll/
I
I
ll~-Irtlt[
t ill
tit
I
i
I ~,,-../t
t,,I,t [
I
I
i it \ \',,-
,' ~
Iit
,-
',, ",, - . -
It , - / l r f
x--/llr
lII
'I
I ,,---.i,/// t,,
1.0
:
'I
0.25
.,,
O.lO
o.5o
VEL< 0,10
1.50
=
:
1.50
>
VEL
>
0.75
0.75
>
VEL
>
0.35
0.35
9
0.35
>
VEL
>
0.15
0.15
>
VEL
0.75
0.15
Fig. 11 --Predicted velocity field (m S-1) in 500 t vessel at a gas flow rate
of 0.50 Nm 3 rain -l.
\
I
I
I
l~l-t~l!ttt
Iix-lrt:ttt
l ~ ' , . ' l c t O , t[
.v++++~[]v!
~+++++~,
X++++++~,
X+
++@
+v!Nw
il,-ll,t![t
t~,-,lltTt
I
I
XXXXXXX*~*
L
xxxxxxxx+~x
,
|
1.50
=
:
0.75
:
1.50
0.75
>
>
VEL
VEL
>
>
0.75
0.35
0.35
9
0.15
0.1
fl,t
0.35
0.15
>
>
VEL
>
MEL
Fig. 1 0 - - Predicted velocity field (m s -l) in 250 t vessel at a gas flow rate
of 0.25 Nm ~ min -l.
METALLURGICAL TRANSACTIONS B
0.15
<
0.13
~3 0.05 < T E
<TE
<
0.1
0.02 < T E
<
0.05
0.01 < T E
<
0.02
O.O03<TE <
TE <
0.01
0.003
I
l
I
X + + + + + ~ v
i
X + + + + + + 133~ ~
~ + ~ + + ~ +
X*,i,,i,
a, X X + ~ +,
X+++++++~+
I
XZXZXXZ+~
!X**+**
:l
X X X Z X X X X ~+
I
0.1
~
w
<3"E<
0.1B
,
I
90
<
VlS <
190
[]
~'
70
50
<
<
VlS <
VI5 <
90
70
VlS <
VlS <
VlS <
50
30
I0
0.02
30
<
+
x
10
<
TE < 0.003
i
i
'
,X v w w ~ N ~
~ wI
Fig. 15--Predicted effective viscosity distribution (kg m ' s -~) for the
flow field of the 500 t vessel.
G
k
P
r
Su,Sv,Sk, S~
u
X + ~ ~ ~ ~ ~ v ~i
X+++
+++
~ +
I
i
x+++++++b+
x+++++++~+
x X x x x x zX
+i~
90
<
VlS <
130
[]
v
70
50
<
<
VlS <
VIS <
90
70
30
10
<
<
VIS <
50
VIS <
30
VlS <
10
v
z
Ol
vr
p
pa, PL
crk,(r~
REFERENCES
Fig. 14--Predicted effective viscosity distribution (kg m -j s - ' ) for the
flow field of the 250 t vessel.
LIST OF SYMBOLS
METALLURGICALTRANSACTIONS B