TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

HNG DN
CH TO V LP T NG GRE

I. MC CH:

Trn Quc Dng

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Gio trnh ny nhm hng dn s lc v ng GRE v cch ch to v lp t ng GRE Amerons

Bondstrand.

II. CC TI LIU THAM KHO :

GRE Fabrication, Installation and Testing Procedure VSP-BD1-00-R-P-0048
http://www.ameron-fpg.com
III. nh Ngha:
Trn Quc Dng

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

QC

: Quality Control

GRE

: Glassfiber Reinforced Epoxy

Bondstrand

: Amerons Pipe Series

QLF

: Quick-Lock Female

QLM

: Quick-Lock Male

TF

: Taper Female

TM

: Taper Male

Bell

: QLF or TF pipe end

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Spigot

: QLM or TM pipe end

Bonder

: Ngi c chng ch do Ameron cp lp t v ch to ng GRE.

DOCUMENT NO:
REVISION NO:

IV. Sn phm v cng c dng c ch to ng GRE:

a. ng GRE:

Trn Quc Dng

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Glassfiber

Trn Quc Dng

Reinforced

Epoxy

(GRE):

ng

nha

gia

DOCUMENT NO:
REVISION NO:

cm

si

thy

tinh.

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Cc dng sn phm :2000(C),7000M(C),2400(C),3400(C),thng c dng trong ngnh

cng nghip ng tu(h thng ballast) v cng nghip du kh (h thng DO,WE,WS,WF..)
u im: Nh, ch to lp t nhanh,d. Chng n mn tt.
Nhc im: D gy nhim mi trng, tn chi ph x l cht thi.
b. Cng c, dng c thit b ch to ng GRE
My ct ng cm tay.
Trn Quc Dng

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

My gt ng : B1, M74, M86, M86XL, M87, M87XL, M88, M95.

Trn Quc Dng

10

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

11

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

12

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

13

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

14

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

15

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

16

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

17

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

M88 Pipe Shaver

Trn Quc Dng

18

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

19

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

c. My mi kh :

Trn Quc Dng

20

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

21

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

d. Thit b gia nhit

Trn Quc Dng

22

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

23

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Chn nhit
e. Cc dng c khc : My ht bi, Level, thc dy, thc Pi, dy ai, ti xch ko tay

Trn Quc Dng

24

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

25

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

V. Cc bc ch to ng GRE:
1. Qui trnh ch to lp t mi dn Quick-Lock 1" - 16", 18" - 40".
a. Ct ng:
Lm sch b mt ng o ly du kim tra chiu di cn ct ct.
Trn Quc Dng

26

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Lu : trc khi ct ng phi c tnh m bo khng gian ct.

Trn Quc Dng

27

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

28

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Dung sai cho php:

Trn Quc Dng

29

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

30

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

b. Gt ng:
Dng cc my gt tng ng vi kch thc ng gt ng. Gt n kch thc theo qui nh
(Bng 1.1)
Pipe size

Type of shaver

1-8

B1-F shaver

2-16

M-74 or lathe machine

18-24

M-87XL or lathe machine

Trn Quc Dng

31

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

26-40

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

M-95 or lathe machine

32

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

33

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

34

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Bng 1.1
Pipe
size

Insertion depth

Min

Max

Flange & Fitting

QLM OD

in.

3 mm

1
1.5

Trn Quc Dng

QLM OD

Min shave
length

Max shave
length

mm

mm

mm

mm

27

32.5

32.9

28.6

31

32

47.5

47.8

33.4

36

35

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

46

59.2

59.6

49

52

46

87.6

88.0

49

52

46

112.5

112.9

49

52

57

139.5

139.9

59

62

57

166.2

166.6

59

62

64

217

217.4

65

68

Trn Quc Dng

36

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

10

70

271.3

271.7

71

74

12

76

322.2

322.6

78

81

14

89

353.8

354.2

89

93

16

102

404.1

404.5

102

106

18

105

455.3

455.8

105

111.1

20

111

506.1

506.6

111

117.5

Trn Quc Dng

37

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

22

121

556.9

557.4

121

127

24

127

607.7

608.2

127

133.4

26

140

682.6

683.1

140

146.1

28

152

735.8

736.3

152

158.8

30

165

787.9

788.4

165

171.5

32

178

840

840.5

178

184.2

Trn Quc Dng

38

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

36

178

942.9

943.4

178

184.2

40

230

1,050.9

1,051.4

235.8

236.2

c. Chun b b mt dn:
Cc b mt dn cn phi c lm sch v kh ro. Dng my mi nhm,hoc ch nhm bng
tay sau dng khn kh, sch lm sch b mt.
Trn Quc Dng

39

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Khng c dn sau khi lm sch b mt 2h.

d. Cn chnh ng :
Lp cc u c v ci li vi nhau dng level cn chnh ly du.

Trn Quc Dng

40

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

e. Dn ng:
Sau khi mi dn c chun b. Chn ng keo cn dng khoy u t nht 1 pht.
Bondtrand series

Adhesive type

2000/4000/6000/2000M/QL16
7000/7000M

RP 34C, PSX34
RP60B

5000C

RP106

Trn Quc Dng

41

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

5000/5000M

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

RP105

42

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

43

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Qut keo u ln c 2 b mt u c v ci cn c dn ngay.

Kt ni 2 u cn dn vo nhau v cn chnh sao cho 2 vch du ta ly du trc
trng nhau.
Lau sch keo d v qut li mi dn cho thm m.
Dng ti ko tay gi cc mi dn cho ti khi mi dn kh v chc chn.
Trn Quc Dng

44

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

45

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

46

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

47

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

f. Gia nhit:
Dng cc chn nhit tng ng vi size ng gia nhit.(Bng 1.2)
Nhit gia nhit m bo t 100-150 C.
Cc mi dn khng c di chuyn trong sut qu trnh gia nhit.
Thi gian gia nhit nh bng 1.3.
Trn Quc Dng

48

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

49

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Bng 1.2
Size of
Heating

Pipe
size

Blanket

Trn Quc Dng

Size of
Heating

Pipe
size

Blanket

4"

2"-4"

24"

22"-24"

8"

6"-8"

28"

26"-28"

12"

10"-12"

30"

30"

50

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

16"

14"-16"

36

36"

20"

18"-20"

40"

40"

DOCUMENT NO:
REVISION NO:

Bng 1.3

Trn Quc Dng

51

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

52

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

2. Qui trnh ch to lp t mi dn Tapper 2 - 40".

a. Ct ng:
Lm sch b mt ng o ly du kim tra chiu di cn ct ct.

Trn Quc Dng

53

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

54

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Dung sai cho php:

Trn Quc Dng

55

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

56

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

57

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

b. Gt ng:
Dng cc my gt tng ng vi kch thc ng gt ng. Gt n kch thc theo qui nh
(Bng 2.1)
Pipe size Type of shaver
2-6

M-86 shaver

6-16

M-87 or lathe machine

16-24

M-87XL or lathe machine

Trn Quc Dng

58

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

26-40

DOCUMENT NO:
REVISION NO:

M-95 or lathe machine

Bng 2.1

Trn Quc Dng

59

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

60

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

c. Chun b b mt dn:
Trn Quc Dng

61

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Cc b mt dn cn phi c lm sch v kh ro. Dng my mi nhm,hoc ch nhm bng

tay sau dng khn kh, sch lm sch b mt.
Khng c dn sau khi lm sch b mt 2h.
d. Cn chnh ng :
Lp cc u c v ci li vi nhau dng level cn chnh ly du.

Trn Quc Dng

62

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

63

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

e. Dn ng:
Sau khi mi dn c chun b. Chn ng keo cn dng khoy u t nht 1 pht.
(Bng 2.2)
Qut keo u ln c 2 b mt u c v ci cn c dn ngay.
Kt ni 2 u cn dn vo nhau v cn chnh sao cho 2 vch du ta ly du trc
trng nhau.
Trn Quc Dng

64

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Lau sch keo d v qut li mi dn cho thm m.

Dng ti ko tay gi cc mi dn cho ti khi mi dn kh v chc chn.

Trn Quc Dng

65

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

66

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

67

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

68

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

f. Gia nhit:
Dng cc chn nhit tng ng vi size ng gia nhit.(Bng 2.2)
Nhit gia nhit m bo t 100-150 C.
Cc mi dn khng c di chuyn trong sut qu trnh gia nhit.
Thi gian gia nhit nh bng 1.3.
Trn Quc Dng

69

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

70

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Bng 2.2
Size of
Heating

Pipe
size

Blanket

Trn Quc Dng

Size of
Heating

Pipe
size

Blanket

4"

2"-4"

24"

22"-24"

8"

6"-8"

28"

26"-28"

12"

10"-12"

30"

30"

71

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

16"

14"-16"

36

36"

20"

18"-20"

40"

40"

DOCUMENT NO:
REVISION NO:

Bng 2.3

Trn Quc Dng

72

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

73

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

74

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

75

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

3. Qui trnh ch to lp t mi dn saddle

a. Cc saddle fitting :

Trn Quc Dng

76

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

77

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

78

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

b. Cc bc dn saddle:
Ly du mi dn

Trn Quc Dng

79

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

80

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Dng nhm mi v lm sch khu vc ly du

Trn Quc Dng

81

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

82

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

83

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

c. Dn :
chn keo tng ng size, vt liu qut vo khu vc mi lm sch.

Trn Quc Dng

84

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

85

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Cn chnh

Trn Quc Dng

86

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

87

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Dng ai kp, kp cht mi dn.

Trn Quc Dng

88

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

89

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

d. nhit: dng cc chn nhit tng ng nhit trong 2h.

Trn Quc Dng

90

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

91

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

4.

DOCUMENT NO:
REVISION NO:

Qui trnh dn Lamination.

a. Ct ng:
Trn Quc Dng

92

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Lm sch b mt ng o ly du kim tra chiu di cn ct ct.

b. Mi ng:
Mi v lm sch phn ng cn c lamination nh bng 3.1
Bt u lamination trong vng hai gi sau khi lm sch, nu ln hn hai gi, lm sch li. Tuy
nhin nn lamination ngay sau khi lm sch.
c. Cn chnh ng:
Trn Quc Dng

93

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Cn chnh u u ng li vi nhau.

Trn Quc Dng

94

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

95

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

d. Dn ng:
Sau khi cn chnh ng, b mt ct ngang ca ng phi c qut 1 lp keo.
Trn Quc Dng

96

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Dng keo v cc vt liu nh bng 3.2 thc hin vic lamination theo trnh t cc bc
nh bng 3.3
Table-3.2: Material Requirement

(mm)

Adhesive
6oz Kit

Trn Quc Dng

Boat Tape
(Kg)

Woven
Roving
(Kg)

Resin
(Kg)

Curing
Agent (Kg)

Recommende
d Mixing
Quantity
(Resin in Kg)
97

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

25

1/4

0.15

0.15

0.04

0.15

40

1/4

0.20

0.20

0.05

0.20

50

1/2

0.25

0.22

0.06

0.22

80

1/2

0.30

0.30

0.08

0.30

100

1/2

0.15

0.60

0.70

0.19

0.70

150

1/2

0.30

1.60

1.60

0.44

1.60

200

0.40

2.30

2.20

0.60

2.20

Trn Quc Dng

98

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

250

0.70

3.50

3.40

0.90

3.40

300

1.00

5.50

5.50

1.50

4.00

350

1.20

7.70

7.50

2.00

4.00

400

2.00

12.00

11.50

3.00

4.00

450

2.20

15.00

14.50

3.90

4.00

500

3.00

20.00

19.00

5.20

4.00

550

4.00

28.00

27.00

7.40

4.00

Trn Quc Dng

99

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

600

4.70

35.00

33.50

9.20

4.00

650

5.80

47.50

44.00

12.00

4.00

700

7.70

57.50

54.00

14.80

4.00

750

9.00

70.00

65.00

17.50

4.00

800

10.00

85.00

80.00

22.00

4.00

900

14.00

120.00

110.00

30.00

4.00

1000

20.00

180.00

165.00

45.00

4.00

Trn Quc Dng

100

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI

DOCUMENT NO:
REVISION NO:

XNG C KH LP MY GIO TRNH O TO NI B

HNG DN CH TO V LP T NG GRE

Table-3.3: Structural Wall Building Layers

LAYERS FOR BUTT AND WRAP JOINTS

13

10

12

14

16

18

20

22

24

26

28

30

32

36

40

L
(mm)

120

140

150

150

160

190

220

250

280

320

350

380

415

445

475

510

570

650

BT

BT

BT

BT

BT

BT

BT

BT

BT

BT

BT

BT

BT

BT

SEQUENCE NO. OF LAYERS

1

BT

BT

BT

Trn Quc Dng

BT

101

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI

REVISION NO:

XNG C KH LP MY GIO TRNH O TO NI B

HNG DN CH TO V LP T NG GRE

2
3
4
5
6
7
8
9
10
11
12
13

BT
BT
BT
BT
BT
BT

BT
WR
WR
WR
WR
BT

BT
WR
WR
WR
WR
BT
WR
WR
WR
BT

Trn Quc Dng

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

DOCUMENT NO:

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT
WR

102

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI

REVISION NO:

XNG C KH LP MY GIO TRNH O TO NI B

HNG DN CH TO V LP T NG GRE

14
15
16
17
18
19
20
21
22
23
24
25

BT

Trn Quc Dng

WR
BT

WR
WR
BT

WR
WR
WR
BT
WR
BT

WR
WR
WR
BT
WR
WR
BT

WR
WR
WR
BT
WR
WR
WR
BT

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
BT

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
BT

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
WR

DOCUMENT NO:

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
WR

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
WR

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
WR

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
WR

WR
WR
WR
BT
WR
WR
WR
WR
BT
WR
WR
WR

103

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI

REVISION NO:

XNG C KH LP MY GIO TRNH O TO NI B

HNG DN CH TO V LP T NG GRE

26
27
28
29
30
31
32
33
34
35
36
37

WR
BT

Trn Quc Dng

DOCUMENT NO:

WR
BT
WR
BT

WR
BT
WR
WR
BT

WR
BT
WR
WR
WR
WR
BT

WR
BT
WR
WR
WR
WR
BT
WR
WR
WR
BT

WR
BT
WR
WR
WR
WR
BT
WR
WR
WR
WR
BT

104

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

38
39
40
41
42

WR
WR
WR
WR
BT

Lu : Trnh tip xc trc tip keo v bi GRE. Khi keo ri vo mt phi ngm mt vo nc ngay t nht
15, sau ti ngay trung tm y t gn nht iu tr.
5. Ci tin: My gt ng GRE.
Nng sut cao, c th gt mi dn quick-lock cng lc 2 u ng t -4
Trn Quc Dng

105

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Thao tc d dng, nhanh.

Gi thnh ch to thp.
D bo dng bo tr.

Trn Quc Dng

106

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

Trn Quc Dng

DOCUMENT NO:
REVISION NO:

107

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

6. Lesson learn:
Nght ng h thng DO:

Trn Quc Dng

108

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Khng ngi, dm t ln ng trnh va p mnh vo ng gy b ng.

Trn Quc Dng

109

TNG CNG TY CP DVKT DU KH CNG TY

DCH V C KH HNG HI
XNG C KH LP MY GIO TRNH O TO NI B
HNG DN CH TO V LP T NG GRE

DOCUMENT NO:
REVISION NO:

Cn rong r cn thn trc khi thc hin qu trnh bm nc th p lc, trnh lm bc mi

dn.
Trc khi dn cn lm sch b mt dn, khng c c s ng, thm nc, du m s khng

m bo mi dn.

Trn Quc Dng

110