Master Production Scheduling

Week
Forecast
Booked Orders
Projected On-Hand
MPS Replenishment
Avaiable to Promise

1
195
170
5
30

2
180
165
625
800

3
200
210
415

4
170
130
245
115

5
195
180
50

6
170
180
670
800

7
150
115
520

8
250
200
270
80

The master scheduler can agree to accept the order of 150 units of 50-watt amplifiers to
be shipped in week 10. It is possible for the scheduler to promise up to 275 (30+ 115+
80+ 50) 50-watt bulbs in week 10. Since the order is for less than 275, it will be possbile
for the company to accept the order without changing the MPS replemishments

9
245
225
25

10
250
275
550
800

11
305
300
245
50

12
200
175
45

Indented Bill of Materials for a Square Dinnette Table

Component
Component Codes
Sqare Dinette Table
SDT
Table-Top Assmbly
TTA
Plywood Top
PWT
Formica Top Assembl
FTA
Formica Top
FMT
Formica Skirts
FMS
Metal Screws
MTS
Glue
GLU
Metal Leg Assemblies
MLA
Tube Leg
TBL
Metal Foot
MTF
Metal Screw
MTS
Metal Brackets
MTB

Quantity
1
1
1
1
1
4
8
1
4
1
1
2
4

Level
0
1
2
2
3
3
3
2
1
2
2
3
1

Component
Component Codes
Sqare Dinette Table
SDT
Table-Top Assmbly
TTA
Metal Leg Assemblies
MLA
Metal Brackets
MTB
Plywood Top
PWT
Formica Top Assembl
FTA
Glue
GLU
Tube Leg
TBL
Metal Foot
MTF
Metal Screw
MTS
Formica Top
FMT
Formica Skirts
FMS
Metal Screws
MTS

Quantity
1
1
4
4
1
1
1
4
4
8
1
4
8

Level
0
1
1
1
2
2
2
2
2
3
3
3
3

MRP and Inventory Policy

Partial MRP Record for Part A
Week
MPS replenishment
MPS order release

1
0
100

2
100
50

3
50
125

4
125
150

5
150
200

6
200
175

7
175
150

8
150

1
200
300

2
100

3
250

4
300

5
400

6
350

7
300

8
0

0
60
250

250
60
300

300
60
400

400
60
350

350
60
300

300
60
0

0
60
0

1
200
600

2
600

3
850

4
1100

5
1100

6
950

7
300

8
0

800
800

200
1200

800
150
1000

1200
250
1000

1000
150
200

1000
200

200
100

100

1
0
300

2
500

3
600

4
800

5
700

6
600

7
0

8
0

300
200
600

600
200
750

750
150
750

750
200
600

600
200

200

200

1
0
200

2
250

3
300

4
400

5
350

6
300

7
0

8
0

350
250

100
400

250
50
350

400
50
300

350
50

300
50

50

50

MRP Record for Part F

Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 60
Planned Order Releases

160
0

MRP Record for Part E

Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 400
Planned Order Releases
MRP Record for Part G
Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 100
Planned Order Releases

400
300

MRP Record for Part H

Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 150
Planned Order Releases

MPR and Inventory

Partial MRP Record for Part A
Week
MPS Replenishment
MPS Order Releases

1
0
100

2
100
50

3
50
125

4
125
150

5
150
200

6
200
175

7
175
150

8
150

1
200
300

2
100

3
250

4
300

5
400

6
350

7
300

8
0

160

60
250

250
60
300

300
60
400

400
60
350

350
60
300

300
60

60

1
200
600

2
350

3
550

4
700

5
750

6
650

7
300

8
0

800
200

450
800

200
100
800

800
200
600

800
250
200

600
200

200
100

100

1
0
300

2
250

3
300

4
400

5
350

6
300

7
0

8
0

400

150
300

300
150
450

450
200
300

300
150
300

300
150

150

150

1
0
200

2
125

3
150

4
200

5
175

6
150

7
0

8
0

350

225
175

75
175

175
50
150

175
50

150
50

50

50

MRP Record for Part F

Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 60
Planned Order Releases
MRP Record for Part E
Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 400
Planned Order Releases
MRP Record for Part G
Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 100
Planned Order Releases
MRP Record for Part G
Week
Gross Requirements
Scheduled Receipts
Planned Order Receipts
Projected on hand - 150
Planned Order Releases