GX120/GX160/GX200

GOVERNOR

ENGINE OIL

THROTTLE LEVER LIMITING SCREW

10W

NUT

20W

Single
Viscosity

0.2 Kgfm

20

30
40
20W.40.20W.50

Multi
Viscosity

15W.40.15W.50
10W.40
10W.30

-30

THROTTLE
LEVER

UPPER
LEVEL

GOVERNOR ARM SHAFT

Engine oil capacity

3,850150 min (rpm)

(3,750150 min-1(rpm))

Maximum speed
( )DS type

-1

VALVE CLEARANCE

1.0 Kgfm

-20

-20

-10
0

0
20

10
40

20
60

30

40

80

100

AMBIENT TEMPERATURE
0.6 (0.63 US qt,0.53 lmp qt)

AIR CLEANER

7.5 Kgfm

ROCKER ARM

FEELER
GAUGE

ROCKER ARM
PIVOT LOCK NUT

1.8 Kgfm
1.8 Kgfm

ROCKER ARM
PIVOT

2.4 Kgfm
SOLVENT

To increase valve clearance,screw out.

To decrease valve clearance, screw in.

Standard valve
clearance

IN
EX

0.150.02mm
(0.0060.001 in)
0.200.02mm
(0.0080.001 in)

1.2 Kgfm

SQUEEZE
THOROUGHLY

1.0 Kgfm
1.2 Kgfm(GX120T1)
2.4 Kgfm(GX160T1)
2.4 Kgfm(GX200T)

IGNITION COIL AIR GAP

ENGINE OIL

SPARK PLUG

2.4 Kgfm
2.4 Kgfm

IGNITION COIL

0.85 Kgfm

FLYWHEEL

2.4 Kgfm
Specified clearance

GAP 0.70.8mm

0.4 0.2mm (0.0160.008 in)

Honda Motor Co., Ltd. Power Product Service Division.

PISTON DISASSEMBLY/REASSEMBLY
MARKING

PISTON
TOP RING
SECOND RING
PISTON PIN

CAMSHAFT ASSEMBLY
REASSEMBLY:
With the crankshaft in
place,align the timing
punch mark on the cam
gear with the punch
mark on the crankshafts
cam drive gear.
INSPECTION:P.10-8

OIL RING
CONNECTING ROD

PUNCH MARK

CARBURETOR DISASSEMBLY/REASSEMBLY

Spark plug gap

0.7 0.8mm (0.0280.031 in)

Standard spark plug

BP6ES,BPR6ES (NGK)
W20EP-U,W20EPR-U (*ND)

CARBURETOR REMOVAL /INSTALLATION