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DANA 344, 404, 405, 454 Models PDF
DANA 344, 404, 405, 454 Models PDF
DANA 344, 404, 405, 454 Models PDF
Table of Contents
General Information.................................................. 2
How To Use Illustrated Parts List............................ 2
Model Identification............................................... 3
Single Reduction - Front Axles - After June 2008...... 6
Bearing Spacers..................................................... 11
Single Reduction - Front Axles - Before June 2008. 12
Wheel Differential Lock Assembly........................... 17
Piston Cover Upgrade Kits................................... 19
Wiring Harness Usage by OEM............................. 19
Air Lockout Parts - After 11/2/98............................ 20
Air Lockout Parts - Before 11/2/98.......................... 22
Single Reduction - Rear Axles................................. 24
In Axle Speed Sensor.............................................. 27
Output Shaft and Axle Housing Components........... 29
Carrier Mounting Flange Design Change................. 31
Axle Shafts............................................................. 34
Axle Shafts - Single Reduction Models................. 34
Axle Shafts - Diff Lock Models............................. 34
Axle Shafts - Models having IASS ....................... 35
Axle Shafts - Wide Track Models.......................... 35
Axle Housings......................................................... 36
Gear & Pinion Kits................................................... 39
Service Carrier Assemblies..................................... 42
Supersession of D/R454 Models to
New Generation Models.................................... 43
Yokes and Flanges.................................................. 46
Kits and Assemblies................................................ 48
Oil Seal Installation Tools..................................... 48
Service Kits and Assemblies................................ 48
Quick Part Number Replacement Listing................. 50
General Information
General Information
How To Use Illustrated Parts List
Ordering Parts
Abbreviations
Illustrations
Parts Listings
Parts listings are defined by parts groupings and are broken down
by service assemblies.
Parts Listings identify a part for servicing with the following
categories:
Item - corresponds with numbers on illustrations for part
identification
Part Name - specifies part name or description
Quantity (Qty) - quantity required for assembly
Current Part - service part numbers are broken down by model,
type or other applicable information
Notes - define unique characteristics or replacement notes
Kits / Assys Where Used - indicates Kits or Assemblies that
contain a particular part
Other pertinent information is listed in tables or parts listings as
required.
216225
216221
Includes 29-30,36
Contents Identified with *
Model Identification
Model Identification
Locating Model Designation Information
Drive Axles
Model Identification
Models
Models
The following models are included in this publication:
Rear Axle
Axle Capacity
Gear Size
DS344
RS344
34,000 Lbs
DS404-(P)
RS404
40,000 Lbs
DS405-(P)
RS405
40,000 Lbs
DS454-(P)
RS454
45,000 Lbs
Rear Axle
Axle Capacity
Gear Size
DD404-(P)
RD404
40,000 Lbs
DD405-(P)
RD405
40,000 Lbs
DD454-(P)
RD454
45,000 Lbs
Rear Axle
Axle Capacity
Gear Size
DA344-NLA
RA344-NLA
34,000 Lbs
DA404-(P)-NLA
RA404-NLA
40,000 Lbs
DA405-(P)-NLA
RA405-NLA
40,000 Lbs
DA454-(P)-NLA
RA454-NLA
45,000 Lbs
Note: The D/R454 and the DA/RA344-404 models no longer produced after 2001.
6
8
13 - Plain Half
16
15
17
18
19
1
Flange Half
4
21
12
20
11
10
9
See Ring Gear & Pinion
page 39
60
22
61
2A
23
24
26
43
25
29
27
28
30
31
32
A1/B1
33
34
B9
B4
A2/B7
B5
B8
35
B3
36
B2
37
39
38
A4/B11
40
49
41
42
54
43
53
44
45
46
50
47
51
52
58
57
56
48
55 59
DS404(P)
DS405(P)
504030
504031
132466
---
---
132467
210288
210288
131809
131809
210095
210095
090873
090873
007641
007641
129130
128616
129566
15092
129565
128604
129128
129128
129564
129564
129563
129563
504030
132466
---
210288
131809
210095
090873
007641
129130
129566
129565
129128
129564
129563
DD404(P)
DD405(P)
12
Diff Case-RH (Flg Half)
133737 note-12
1
508653
508653
508724
133738 note-12
508654
508654
508725
133739 note-12
508655
508655
508726
133740 note-12
508656
508656
508727
13
Diff Case-LH (Plain Half)
1
132437
132437
128607
14
Capscrew
12
127465
127465
127465
WHEEL DIFF SIDE GEAR KIT
39 Inv Spline
217461
---
---
41 Inv Spline
---
216229
216229
WHEEL DIFF KIT w/o SIDE GEARS
216228
216228
216228
15
Side Gear - 39 Inv Spline
2
127367
---
---
Side Gear - 41 Inv Spline
2
---
127368
127368
16
Side Gear Thrust Washer
2
127386
127386
127386
17
Side Pinion Thrust Washer
4
129305
129305
129305
18
Side Pinion
4
133761
133761
133761
19
Diff Spider
1
127359
127359
127359
RING GEAR NUT & BOLT KIT
1
508652
508652
508652
20
Nut - Ring Gear
16
126216
126216
126216
21
Bolt - Ring Gear
16
129686
129686
129686
22
Pinion Pilot Brg
1
127484
127484
127484
23
Pinion Brg Cone - Inner
1
129560
129560
129560
Notes
Contents Identified with
includes items 1-3 and 33
DS404(P)
DS405(P)
DD404(P)
DD405(P)
24
25
26
27
28
29
30
31
32
A
504043
129767
129561
012495
127535
210115
127523
118807
126182
513880
504043
129767
129561
012495
127535
210115
127523
118807
126182
513880
A1
A2
A3
A4
B
AR
1
1
1
1
6
1
1
1
1
504043
129767
129561
012495
127535
210115
127523
118807
126182
513880
Notes
Individual Pinion Bearing Spacers Listed on pg 11
Cage#127488C Includes item 25-27
36
37
38
39
DS404(P)
DS405(P)
DD404(P)
DD405(P)
Notes
40
Oil Retainer
1
128700
128700
128700
41
Input Shaft Bearing Cone
1
129558
129558
129558
42
Bearing Cup
1
1008912
1008912
1008912 can use 129559
For PDU Cover & Lockout Details See page 20
OIL SEAL & SHIM KIT
1
216224
216224
216224
Includes shims & oil seals 127591/127592
PINION CAGE SHIM KIT
1
504032
504032
504032
Includes 5 each of shim listed below
43
Shim.003
AR
127595
127595
127595
Shim.005
127596
127596
127596
Shim.010
127597
127597
127597
Shim.020
127598
127598
127598
Shim.030
127599
127599
127599
44
Oil Seal-V-Ring
1
128703
128703
128703
45
Input Brg Cover Assy
1
129575
129575
129575
Cast#129574C, Includes item 42
46
Bearing Cover Cap Screw
6
210115
210115
210115
47
Oil Seal
1
127591
127591
127591
48
Locknut
1
128049
128049
128049
In 510593 Kit (M42-1.5)
49
Lube Trough
1
129577
129577
129577
50
Power Divider Cover
1
130823
130823
130823
11 hole design
51
Washer - Capscrew
11
128415
128415
128415
52
Capscrew Long
11
210091
210091
210091
SHIFT FORK & COMPRESSION SPRING KIT 1
510870
510870
510870
Includes Items 53 & 54
129856
Order kit 510870
53
Shift Fork Assy - NSS
1
129856
129856
54
Compression Spring
1
129859
129859
129859
55
Piston Cover Assy
1
129573
129573
129573
Includes Cover #129578 and item 56
56
O-Ring
1
129579
129579
129579
57
Piston
1
129580
129580
129580
58
O-Ring
1
210180
210180
210180
59
Shipping Plug
1
599792
599792
599792
60
Thrust Screw
1
126193
126193
61
Jam Nut
1
210184
210184
62
RTV - Sealant
1
107276S
107276S
107276S Not Illustrated
NSS - Not Sold Separately
10
510052
510053
510870
Includes: 53-59
Includes: 55-58
Includes: 53-54
D344/404(P)/405(P)/454(P)
R344/404/405/454, 17/19/21/22060
New Spacers
129079
129080
129081
129082
129083
129084
129085
129086*
129087
129088
129089
129090*
129091
129093
129097
129099*
129101
129103*
129105
129107
129109*
129111
129113
129115
129117*
129119
129120*
129121
129122
129123
129124*
129125
129126
Spacer Thickness
0.797
0.798
0.800
0.801
0.802
0.803
0.804
0.806
0.807
0.808
0.809
0.810
0.811
0.812
0.814
0.815
0.816
0.817
0.818
0.819
0.820
0.821
0.822
0.823
0.824
0.825
0.826
0.828
0.829
0.830
0.831
0.832
0.833
Spacer Thickness
0.623
0.624
0.625
0.626
0.627
0.628
0.629
0.630
0.631
0.632
0.633
0.634
0.635
0.636
0.637
0.638
0.639
0.640
0.641
0.642
0.643
0.644
0.645
0.646
0.647
0.648
0.649
0.650
0.651
0.652
0.653
0.654
11
6
7
8
13
Plain Half
16
15
17
66
18
65
65
1
With Pump
19
1
Flange Half
65
64
21
12
20
11
10
9
454 Series
See Ring Gear & Pinion
page 39
5A
Without Pump
22
67
68
23
2A
24
26
51
25
29
27
28
30
31
32
12
62
34
35
63
36
42
37
38
43
39
44
40
45
41
47
49
50
51
52
54
56
57
59*
* Hole In Cover
Removed
February 1, 1996
58
46
55
53
48
13
DA344
DS344
DA404(P)
DS404(P)
DA405(P)
DA454(P)
DD404(P)
DS405(P)
DS454(P)
DD405(P) DD454(P)
Notes
Contents Identified with
Contents Identified with *
Casting No. Notes
Replaces 129539, 129540
Replaces 129551
Replaces 129550
Replaces 129550
Replaces 129539, 129540
Replaces 129551
Not Illustrated
Replaces 126156
12
Diff Case-RH (Flg Half)
133737 (was 129464)note-12
1
508653
508653
508724
508724
Ratios 2.64 to 3.25
133738 (was 129465)note-12
508654
508654
508725
508725
Ratios 3.36 to 3.90
133739 (was 129466)note-12
508655
508655
508726
508726
Ratios 4.11 to 4.88
133740 (was 129467)note-12
508656
508656
508727
508727
Ratios 5.29 to 7.17
13
Diff Case-LH (Plain Half)
1
132437
132437
Was 127498 see note-12 below
Diff Case-LH (Plain Half)
128607
128607
14
Capscrew
12
127465
127465
127465
127465
WHEEL DIFF SIDE GEAR KIT
Includes items 15-19
All 344 models39 Inv
217461
All other models41 Inv
216229
216229
216229
216229
WHEEL DIFF KIT w/o SIDE GEARS
216228
216228
216228
216228
Includes items 16-19
15
Side Gear
39 Inv spline
2
127367
41 Inv spline
2
127368
127368
127368
127368
16
Side Gear Thrust Washer
2
127386
127386
127386
127386
17
Side Pinion Thrust Washer
4
129305
129305
129305
129305
18
Side Pinion
4
133761
133761
133761
133761
133761 replaces 127364
19
Diff Spider
1
127359
127359
127359
127359
NOTE 12: All differential case halves are now available separately. Design enhancements in the diff cases were released in 2007, refer to bulletin ABIB-0704.
DA344
Item Description
Qty
DS344
DA404(P)
DS404(P)
DA405(P)
DA454(P)
DD404(P)
DS405(P)
DS454(P)
DD405(P) DD454(P)
508652
126216
508652
126216
508652
126216
508652
126216
Notes
Includes items 20-21
21
Bolt
16
129686
129686
129686
129686
22
Pinion Pilot Brg
1
127484*
127484*
127484* 127484*
23
Pinion Brg Cone - Inner
1
129560*
129560*
129560* 129560*
24
Pinion Brg Spacer (Svc Kit)
AR
504043
504043
504043
504043
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41
42
43
Input Shaft Kit
shaft#129770-NSS (was 128704)
44
Oil Retainer
45
Input Shaft Bearing Cone
For Items 46 through 49, See page 20
50
Bearing Cup
1
1
1
1
510593
128700
129558*
1008912*
510593
128700
129558*
1008912*
510593
128700
129558*
1008912*
510593
128700
129558*
1008912*
NOTE 39: Helical Gear part numbers 127495 & 130907 are totally interchangeable. The 130907 is an enhanced design and 127495 is no longer being
produced. No other associated parts are affected by this change. These parts are used in ALL D404 family axles.
NOTE 43: Kit 510593 replaces kit 216226 in all situations. But kit 216226 cannot replace kit 510593 in the following specific models DSH40(P), DDH40(P),
DSH44(P), and DDH44(P) unless it contains shaft number 129770. Kit 510593 contains input shaft p/n 129770, which is Induction Hardened for those
model applications. Input shaft p/n 128704, which is NOT Induction Hardened, was originally included in kit 216226 up to April 22, 2003. Beginning April
22, 2003 Dana began using induction hardened input shaft 129770 in place of 128704.
15
DA344
Item Description
Qty
DS344
DA404(P)
DS404(P)
DA405(P)
DA454(P)
DD404(P)
DS405(P)
DS454(P)
DD405(P) DD454(P)
Notes
53
54
55
56
57
58
59
60
61
62
63
6
1
1
1
1
1
3
1
129576-NLA
210115
127591*
128049
090325
129577
127534
127551
128628
129576-NLA
210115
127591*
128049
090325
129577
127534
127551
128628
129576-NLA
210115
127591*
128049
090325
129577
127534
127551
128628
129576-NLA
210115
127591*
128049
090325
129577
127534
127551
128628
64
65
66
67
68
69
1
4
1
1
1
1
019411
090897
127649
107276S*
019411
090897
127649
126193
210184
107276S*
019411
090897
127649
107276S*
019411
090897
127649
126193
210184
107276S*
Not Illustrated
16
Item
Description
Qty
1
Fixed Curvic Clutch Gear
1
2
Snap Ring
1
3
SL Curvic Clutch Gear - 41 Inv spline
1
4
Compression Spring
1
SHIFT FORK ASSY
5
Shift Fork - 128611C NSS
1
6
Spring Pin
1
7
Push Rod
1
8
Piston Driver
1
9
Set Screw
1
10
Piston
1
11
O-Ring
1
12
Piston Cover
1
13
Gasket
1
14
Capscrew - Flg Head
2
15
Capscrew
1
16
Washer
1
17
Switch
1
18
Fitting Assy.
1
Wiring Harness
1
19
20
Washer
1
All D/R404
Diff Lock Mdls
128627
129433
126840
128614
217465
210020
128617
128640
128618
128624
210180
128643
128744
128274
129034
129035
128178
210288
Notes
Replaces 210299
M12 x 1.5
See page 18 & 19
See page 18 & 19
Note 18 - Not Illustrated
See page 18 & 19 - Not Illustrated
Note 20 - Not Illustrated
NOTE 18: Used in clearance sensitive applications, fitting also converts Metric threads to English threads.
NOTE 20: A washer was used in some diff. lock carriers for a limited time. 3.90 ratios only, part is longer used or required.
17
18
Item
1
2
3
4
5
6
6
Parts Used
before 7/1/1996
210280 Note 1
126618
128146 Note 1
128445 Note 1
128481 Note 1
128641
128612*
Parts Used
after 7/1/1996
Description
Notes
Order Upgrade Kit
Selector Switch
129035
Note 2
129034
Nylon Washer - Black
129044
Wiring Harness
Metri-Pack 150 Series
129046
Wiring Harness
Metri-Pack 280 Series
129047
Wiring Harness
Weather Pack
129425
Piston Cover
Inch Thread Airline Hole
129424*
Piston Cover
Metric Thread Airline Hole
508396
508291
508289
See Below
508290
508289
Kit Contents
508290
508291
Selector Switch - 14 MM
129035
129035
Nylon Washer
129034
129034
Piston Cover*
129425
129424*
Wiring Harness
129047
129047
Cover Gasket
128643
128643
*Cover 129424 and 128612 have metric threaded airline hole for GMC applications.
129035
129034
129425
129046
128643
508396
129035
129034
129425
129044
128643
129047
Item 5 Pg 18
129044
Item 3 Pg 18
129046
Item 4 Pg 18
19
11 hole cover
10
5
12
14
13
9 hole cover
8
6
11
13
20
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Integral Shift
Description
Qty
Cylinder Models
Notes
Plastic Shipping Plug
1
599792
Piston Cover Assy
1
129573
Cover 129578, Includes 3
O-Ring
1
129579
Piston
1
129580
O-Ring
1
210180
Push Rod Assy
1
N/A
Order Kit 510870
Shift Fork Assy
1
129856
Order Kit 510870
Compression Spring
1
129859
Shift Fork Assy - Welded
1
129856
Order Kit 510870
Compression Spring
1
129859
included in 510870 kit
PDU Cover - 9 hole
1
129572-NLA
Note 1
PDU Cover - 11 hole
1
130823
Note 1
Capscrew
After 11/2/98
9
210091
Note 1
After 2/2/00
11
210091
Note 1
Washer - Capscrew
11
128415
510052
510053
510870
Includes: 53-59
Includes: 55-58
Includes: 53-54
21
17
16
10
15
14
13
12
11
32
23
22
31
30
29
28
18
27
25 24 23 22
21 20
26
19
Description
Capscrew
Mounting Bracket
Piston Housing
O-Ring
Piston
Shoulder Washer
Push Rod
Shift Fork Assy
Compression Spring
Capscrew
Piston Housing-Standard
Piston Housing - GM Only
Gasket
O-Ring
Piston
Push Rod
Shift Fork Assy
Compression Spring
Capscrew
Piston Housing
Snap Ring
O-Ring
Piston
Snap Ring
O-Ring
O-Ring
Pilot Plate
O-Ring
O-Ring
Push Rod
Compression Spring
Shift Fork Assy
PDU Cover - Original Design
Straight Air
Straight Air
Before
11/2/96 to
11/2/1996
11/2/1998
Navistar
Qty
(Cylindrical)
(Cast Iron)
Rev Air
2
210381
1
NLA
1
NLA
1
210180
1
NLA
1
NLA
1
127477
1
129783
1
127474
2
128744
1
129005
1
129004
1
128643
1
210180
1
129290
1
129583-NLA
1
129783
1
129584
1
128744
1
128733
1
128734
1
210180
1
128724
2
128725
1
128728
1
128729
1
128726
1
128727
1
128331
1
128730
1
128731
1
129783
1
127605-NLA
129572-NLA
127605-NLA
507494
508121
507709
216048
128735-NLA
Notes
Order: 507494
Order: 507494
Order: 507494
Order: 507494
Replaces 127506
Replaced by 510840
Replaces 127506
Replaces 127506
23
10
19
15
15
14
16
17
14 18
12
Plain Half (RH)
13
5
1
2A
1 With Diff.
Lockup
21
22
23 25
32
33
27
30
28
CARR/CAP for
R454 model not
illustrated.
24
See Yokes
page 45
31
RA344
RS344
RA404
RS404
RA405
RS454
RD404
RS405
RA454
RD405
RD454
Notes
25
RA344
RS344
RA404
RS404
RA405
RS454
RD404
RS405
RA454
RD405
RD454
508652
126216
16
508652
126216
508652
126216
508652
126216
20
Bolt
16
129686
129686
129686
129686
21
Pinion Pilot Brg
1
127485*
127485*
127485* 127485*
22
Pinion Brg Cone - Inner
1
129562*
129562*
129562* 129562*
23
24
Pinion Brg Cage & Cup Assy
1
127600
127600
127600
127600
(includes items 24-26)
129996
Cage #127481C NSS
25
Pinion Brg Cup - Inner
1
129561*
129561*
129561* 129561*
26
Pinion Brg Cup - Outer
1
012495*
012495*
012495* 012495*
27
Pinion Brg Cone - Outer
1
012496*
012496*
012496* 012496*
28
Capscrew
6
210115
210115
210115
210115
OIL SEAL & SHIM KIT
216225
216225
216225
216225
PINION CAGE SHIM KIT
504032
504032
504032
504032
29
Shim.003
AR
127595
127595
127595
127595
Shim.005
127596
127596
127596
127596
Shim.010
127597
127597
127597
127597
Shim.020
127598
127598
127598
127598
Shim.030
127599
127599
127599
127599
30
Oil Seal
1
127591*
127591*
127591* 127591*
31
Pinion Nut
1
127589
127589
127589
127589
32
Thrust Screw
1
126193
126193
126193
126193
33
Jam Nut
1
210184
210184
210184
210184
34
RTV - Sealant
1
107276S*
107276S*
107276S* 107276S*
NSS - Not Sold Separately
26
Notes
standard design
parking brake option
Replaces 14217
M36 x 1.5
Not Illustrated
2
3
6
7
NOTE Sensor connector installed up through carrier hole, reference bulletin ABIB-9901.
27
DA344
DA404-(P)
DA405-(P)
DA454-P
RA344
RA404
RA405
RA454
DA344
DA404-(P)
RA405-(P)
DA454-P
RA344
RA404
RA405
RA454
Notes
1
Sensor Connector
2
128713
128713
See Note below
2
Diff Bearing Adjusters
Plain Half - 344 series
1
129056-NLA 129056-NLA 129056-NLA 129056-NLA See Note below
Flange Half - 344 series
1
129055-NLA 129055-NLA 129055-NLA 129055-NLA See Note below
Plain Half - 404/405/454
1
128429 -NLA 128429 -NLA 128429 -NLA 128429 -NLA See Note below
Flange Half - 404/405/454
1
128428 -NLA 128428 -NLA 128428 -NLA 128428 -NLA See Note below
3
Rotor Assembly
41 spline
2
128081 -NLA 128081 -NLA 128081 -NLA 128081 -NLA All models except D/R344
39 spline
2
128993 -NLA 128993 -NLA 128993 -NLA 128993 -NLA D/R344 models only
4
Sensor Assembly
2
128082 -NLA 128082 -NLA 128082 -NLA 128082 -NLA See Note below
5
Fasteners
4
128074 -NLA 128074 -NLA 128074 -NLA 128074 -NLA See Note below
2
129061 -NLA 129061 -NLA Includes Item 7 - see note below
6
Sensor Connector Assy
7
O-ring
2
14033
14033
See Note below
8
Bushing Sleeve
2
129059 -NLA 129059 -NLA See Note below
9
Snap Ring
2
129057 -NLA 129057 -NLA See Note below
NOTE Some IASS model parts are no longer manufactured or available and stock availability of individual items are limited. If key components for these models
are not available, retrofitting the vehicle and ABS systems to more conventional system set up will be required. Consult your OEM for engineering help.
28
26
28
27
27
26
29
22
21
14
15
XX
XX
9, 11
9, 11
16
XX
XX
13
18
XX
19
9, 11
XX
XX
XX
20
5
10
12
10
11
29
Notes
Axle Shaft Chart page 34
See Note 2
In Kit 217414
In Kit 217414
Not Illustrated, .5 ml Tube
Not Illustrated, 3 oz. Tube
30
Old Capscrew
31
B
B
Forward
Carriers
B
A
B
A
A
A
Rear
Carriers
A
B
B
Head to Housing
B
B
Forward
Carriers
B
A
B
A
A
B
Rear
Carriers
A
32
B
B
Part No.
107276S
127567
127641
130836
130837
130877
129293
shais136
Qty.
1
4
4
8
4
12
1
1
Description
RTV Sealant 3 oz. Tube
Nut
Stud
Capscrew (45 mm) - Short
Capscrew (70 mm) - Long
Washer
Loctite 271 0.5 ml. Tube
Instruction Sheet - Thick Flange
Part No.
127567
127641
130836
130877
129293
107276S
shais131
Qty.
4
4
10
12
1
1
1
Description
Nut
Stud
Capscrew (was 130158)
Washer
Loctite 271 0.5 ml. Tube
RTV Sealant 3 oz. Tube
Instruction Sheet
Old Casting
Part No.
Description
129539, 129540
Diff. Carrier Casting
129550
Diff. Carrier Casting
129551
Diff. Carrier Casting
129571
PDU Cover Casting
129351C, 129541
Diff. Carrier Casting
128600
Diff. Carrier Casting
Model
DA344, 404, 405, 454,
DS344, 404, 405, 454
DD404, DD404P, DD454, DD454P
DA404P, 405P, 454P,
DS404P, 405P, 454P
All D Forward Carriers - 11 hole
RA344, 404, 405, 454,
RS344, 404, 405, 454
RD404, RD454
Service
Part No.
511600
512087
130836
130837
130158
210173
130877
029804
130823
129572
510023
510024
510027
510028
510017
510018
Replaces Service
Part No.
Description
None
Axle Hsg hardware Kit - Thin Flange Models
None
Axle Hsg hardware Kit - Thick Flange Models
130158, 210173
Capscrew - 45 mm
None
Capscrew - 70 mm
NLA
Capscrew - 40 mm
NLA
Capscrew - 40 mm
29804
Flat Washer
None
Flat Washer
PDU Cover - 11 hole
NLA
PDU Cover - 9 hole
NLA
Carrier & Cap Kit DS344, 404, 405, 454
NLA
Carrier & Cap Kit DS404P, 405P, 454P
NLA
Carrier & Cap Kit DD404, 405, 454
NLA
Carrier & Cap Kit DD404P, 405P, 454P
Carrier & Cap Kit RD404, 405, 454
Carrier & Cap Kit RS344, 404, 405, 454
Notes
Use only in Models with Thin Flange Carrier Design
Use only in Models with Thick Flange Carrier Design
Use in All Models (New & Old Design)
Use only in Models with Thick Flange Carrier Design
Replaced by 130836 Capscrew
Replaced by 130836 Capscrew
Use in All Models (New & Old Design)
Was used in various brake assemblies
All D Forward Carriers (new cover uses 11 capscrews)
Replaced in production by 130823 PDU Cover
See note below
See note below
See note below
See note below
NOTEAll Original design Forward Carrier & Cap kits (made BEFORE JUNE 2008) are no longer available thru Dana. Only New design carrier/cap kits
are available and they are not interchangeable. Reference Dana Bulletin ABIB-0801 for more detailed information.
33
Axle Shafts
Axle Shafts
Dana Spicer 404 series axle shafts are used in sets, have unequal shaft lengths and may be location specific or Wheel Equipment specific. When
replacing 404 axle shafts, locate the axle shaft part number (see Model Identification page 4) or select the correct axle shaft from the chart below, before
placing your order.
DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.
NOTE STR - Straight, TPR - Tapered
1 = Ford
2 = GMC
3 = Freightliner
4 = Mack
5 = Peterbilt
Body
O.D.
1.81
1.81
1.81
1.81
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
Shaft
Length
38.500
42.750
42.875
38.688
38.976
43.307
38.130
42.460
38.976
43.307
38.130
42.460
Spline
Length
4
4
4
4
4
4
4
4
4
4
4
4
Flange
Flange
O.D.
Holes
6.223 12(.781)TPR
6.223 12(.781)TPR
6.625 8(.635) STR
6.625 8(.635) STR
8.500 8(.635) STR
8.500 8(.635) STR
8.500 8(.773) STR
8.500 8(.773) STR
8.500 8(.948) TPR
8.500 8(.948) TPR
8.500 8(.948) TPR
8.500 8(.948) TPR
OEM
2
2
10
10
6,5,3
6,5,3
7,10
7,10
2,4,7,9
2,4,7,9
1
1
Body
O.D.
1.81
1.87
1.81
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
Shaft
Length
38.500
42.750
38.500
42.750
38.976
43.307
38.130
42.460
38.976
43.307
38.130
42.460
Spline
Length
4
11
4
11
4
11
4
11
4
11
4
11
Flange
Flange
O.D.
Holes
6.625 8(.635) STR
6.625 8(.635) STR
6.223 12(.566)STR
6.223 12(.566)STR
8.5
8(.635) STR
8.5
8(.635) STR
8.5
8(.773) STR
8.5
8(.773) STR
8.5
8(.948) TPR
8.5
8(.948) TPR
8.5
8(.948) TPR
8.5
8(.948) TPR
OEM
10
10
6
6
3,5,6
3,5,6
7,10
7,10
2,4,7,9
2,4,7,9
1,3
1,3
6 = Kenworth
7 = Volvo White
8 = Marmon
9 = Western Star
10 = Navistar
1 = Ford
2 = GMC
3 = Freightliner
4 = Mack
5 = Peterbilt
34
6 = Kenworth
7 = Volvo White
8 = Marmon
9 = Western Star
10 = Navistar
Axle Shafts
Axle Shafts - Models having IASS (In Axle Speed Sensors) for ABS
Model
Part No. Qty
Spline
RA344
129052-NLA 1
39
129053
1
39
128434-NLA 1
41
DA404
128435
1
41
RA404
128558
1
41
DA454
128559
1
41
RA454
128560
1
41
128561
1
41
128562-NLA 1
41
128563
1
41
1 = Ford
2 = GMC
3 = Freightliner
4 = Mack
5 = Peterbilt
Body
O.D.
1.81
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
Shaft
Length
38.500
42.750
38.976
43.307
38.130
42.460
38.976
43.307
38.130
42.460
Spline
Length
11
11
11
11
11
11
11
11
11
11
Flange
Flange
O.D.
Holes
6.125 12(.748)TPR
6.223 12(.781)TPR
8.5
8(.635) STR
8.5
8(.635) STR
8.5
8(.773) STR
8.5
8(.773) STR
8.5
8(.948) TPR
8.5
8(.948) TPR
8.5
8(.948) TPR
8.5
8(.948) TPR
Body
O.D.
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
Shaft
Length
43.887
38.976
45.500
40.630
45.500
41.313
42.460
46.156
42.460
46.156
Spline
Length
4
4
4
4
4
4
4
4
4
11
Flange
O.D.
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
OEM
2
2
6,5,3
6,5,3
7,10
7,10
2,4,7,9
2,4,7,9
1
1
6 = Kenworth
7 = Volvo White
8 = Marmon
9 = Western Star
10 = Navistar
1 = Ford
2 = GMC
3 = Freightliner
4 = Mack
5 = Peterbilt
Flange
Holes
8(.773) STR
8(.773) STR
8(.635) STR
8(.635) STR
8(.773) STR
8(.773) STR
8(.635) STR
8(.635) STR
8(.635) STR
8(.635) STR
OEM
7
7
9
9
7
7
5
5
6
6
6 = Kenworth
7 = Volvo White
8 = Marmon
9 = Western Star
10 = Navistar
35
Axle Housing
Axle Housing
In the 4th quarter of 1998 a design change was
made to the "FORWARD" axle housings in the
404 family axles. The axle housing rear cover
is no longer a bolt on cover but is a welded
assembly (shown) and is not serviceable.
Shown below is an axle housing part number cross reference listing for some common D/R housings used in production. If the part number on your tag
is not listed below, consult your OEM, local OEM dealer or your Roadranger representative (1-800-826-HELP).
Axle
Series
DS404
DS404
DS404
DS404
DS404
DS404
DS405
DS405
DS405
DS404
DD404
DD405
DS404
DS404
DS404
DD404
DD404
DD404
DD404
DD405
DD404
DD405
DS405
DD405
DD404
DD404
DD454
DD405
DDH44
DD405
36
Tag I.D.
Old Service Current Service
Number Part Number
Part Number
OEM
305828 216123, 319421
321501
Peterbilt
305828
319157
319903
Peterbilt
305828
319161
319905
Peterbilt
305828
320175
Peterbilt
305920
217641
319623
Navistar
305924
216019
319413
Navistar
306296
219144
319447
Peterbilt
306296
319157
319903-NLA Peterbilt
306296 216604, 319421
321501
Peterbilt
306358
507322
319659
Peterbilt/KW
306436
319423
321501
Peterbilt/KW/Volvo
306460
319427
321501
Peterbilt/KW
306492
218639
NONE
Peterbilt/KW
306758
217672
321501
Peterbilt/KW
307190
307191
319449
Volvo/GM
307346
307347
NONE
Ford
318646
318647
NONE
Ford
318660
318661
NONE
Ford
318664
318665
NONE
Ford
319430
319431
NONE
Volvo
319440
319441
321501
Western Star
319494
319495
Mack
319622
319623
NONE
Navistar
319684
319419
Navistar
319710
319711
321501
N/A
319728
319729
319447
Freightliner
320112
320113
Terex
320254
319649
Volvo
320300
319449
Volvo/GM
321066
321067
Peterbilt
Notes
Bare Hsg.
Has Torque Rod Bkt & Spring Seats For Air Leaf Suspension
Has Torque Rod Bkt & Spring Seats For Air Trac Suspension
Has Torque Rod Bkt & Spring Seats For Low Air Suspension
Has Torque Rod Bkt & Hanger Bkts
Has Torque Rod Bracket
Has Brackets For Hendrickson Suspension
Has Torque Rod Bkt & Spring Seats For Air Leaf Suspension
Bare Hsg.
Bare Hsg.
Bare Hsg.
Bare Hsg.
Housing w/ Brackets NLA - use Bare Service Hsg
Bare Hsg.
Housing w/ Brackets
Housing w/ Brackets NLA - use Bare Service Hsg
Housing w/ Brackets NLA - use Bare Service Hsg
Housing w/ Brackets NLA - use Bare Service Hsg
Housing w/ Brackets NLA - use Bare Service Hsg
Has Torque Rod Bracket
Bare Hsg.
Has Tracking Rod Bracket
Had Unique Brake Flange
Has Brackets
Bare Hsg.
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets, Wide Trac Design
Has Brackets
Has Brackets
Has Brackets
Axle Housing
Axle
Series
DD405
DD405
DD405
DD405
DD405
DD405
DD405
DD405
DD405
DD405
DSH40
DD405
DD454
DD405
DD405
DS404
DD405
DD405
DD405
DD405
DD404
DD405
DD405
DD405
DD405
Tag I.D.
Number
321220
321248
321262
321276
321286
321350
321356
321360
321422
321500
321548
321552
321556
321634
321680
322460
322578
322652
322730
322734
323398
323529
323619
323797
323798
RS344
RS454
RS404
RS404
RS404
RS405
RD454
RS404
RS405
RS405
RS405
RS344
RD405
RS404
RD404
RD405
RD405
RD454
RD405
RD454
RS404
305482
305700
305830
305896
306084
306298
306494
306816
307030
307044
307142
307178
307182
307280
307348
307842
307872
318674
319206
320156
320258
214132
214987
322557
322557
216126
322557
NONE
NONE
218041
321429
NONE
307179
321429
NONE
NONE
307843
319207
NONE
319207
NONE
216126
GM
Peterbilt
Peterbilt
PB/Int/FL/KW
Volvo
PB/Int/FL/KW
N/A
Freightliner
Mack
Peterbilt/GM
Ford
GM
GM
Volvo
Ford
Crane Carrier
GM
Ford
GM
Peterbilt
Volvo
Notes
Has Brackets
Has Torque Rod Bracket and Hanger Brackets
Has Hanger Brackets
Has Torque Rod Bracket
Has Torque Rod and Hanger Brackets
Has Brackets
Has Brackets
Has Torque Rod Bracket and Hanger Brackets
Bare Hsg.
Bare Hsg w/ Diff Lock Cutout
Bare Hsg.
Has Tracking Rod Bracket
Bare Hsg, Wide Track Design
Has Torque Rod and Hanger Brackets
Bare Hsg w/ Unique Brake Flange
Bare Hsg w/ ABS Blocks
Has Tracking Rod Bracket
Has Brackets
Has Hanger Brackets
Has Hanger Brackets
Has Brackets
Has Torque Rod Bracket and ABS Blocks
Has Hanger Brackets
Has Tracking Rod Bracket
Has Tracking Rod Bracket
Bare Hsg.
Bare Hsg, Short Trac Length
Bare Hsg.
Bare Hsg.
Has Torque Rod Bkt & Hanger Bkt
Bare Hsg.
Has Torque Rod and Hanger Brackets
Bare Hsg w/Unique Brake Flange
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets, small spindle
Has Torque Rod and Hanger Brackets
Bare Hsg w/Unique Brake Flange
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets
Bare Hsg.
37
Axle Housing
Axle
Series
RD405
RS454
RD405
RS454
RS344
RS344
RS404
RD405
RD405
RS404
RD405
RS404
RD405
RD454
RD405
RD405
RD405
RD405
RD405
RD405
RD405
RD405
RS344
RD404
RD405
RD405
38
Tag I.D.
Number
320264
320444
320452
320462
320572
320590
320628
321078
321082
321091
321264
321316
321362
321550
321636
321650
321682
321826
322270
322556
322732
322736
323395
323399
323555
323587
Notes
Has Torque Rod Bracket
Has Torque Rod and Hanger Brackets, Wide Trac Design
Has Torque Rod and Hanger Brackets
Has Torque Rod and Hanger Brackets, Wide Trac Design
Has Torque Rod and Hanger Brackets, ABS Blocks
Has Torque Rod and ABS Blocks
Has Brackets
Has Brackets
Has Tracking Rod Bracket
Has Brackets
Has Hanger Brackets
Has Brackets
Has Torque Rod and Hanger Brackets
Bare Hsg w/Cut out for Diff Lock, 12.5mm Wall
Has Torque Rod Bkt and Spring Seats For Air Leaf Suspension
Has Torque Rod Bkts and Hanger Brackets
Bare Hsg w/Unique Brake Flange
Has Torque Rod and Hanger Brackets and ABS Blocks
Has Torque Rod Brackets and Hanger Brackets
Bare Hsg w/ Cut out for Diff Lock, 11mm Wall and ABS Blocks
Has Torque Rod Brackets
Has Hanger Brackets
Has Torque Rod Bracket
Has Torque Rod Brackets and ABS Blocks
Bare Hsg w/ Unique Brake Flange and ABS Blocks
Has Torque Rod Bracket and ABS Blocks
Spicer
Kit
211462
211463
509423
513386
513385
513384
504056
513383
513382
513381
513380
513379
513378
513377
513376
513375
513374
511571
511572
Current
Gear (NSS)
127387 (37)
127388 (37)
129532 (41)
127388 (37)
127389 (39)
127388 (37)
134327 (41)
127389 (39)
127388 (37)
127389 (39)
127388 (37)
130201 (39)
130196 (37)
130197 (39)
130196 (37)
130197 (39)
127390 (37)
129736 (39)
130178 (43)
Current
Pinion (NSS)
127439 (14)
127440 (13)
129531 (14)
129716 (12)
130120 (12)
130121 (11)
134328 (12)
130122 (11)
130123 (10)
130124 (10)
130125 (9)
130126 (9)
129733 (8)
129735 (8)
129816 (7)
129820 (7)
129843 (6)
127454 (6)
130177 (6)
Original
Kit
NA
NA
NA
211464
211465
211466
NA
211467
211468
211469
211470
211471
211472
211473
211474
211475
211476
211477
NA
Original
Gear (NSS)
NA
NA
NA
127388 (37)
127389 (39)
127388 (37)
NA
127389 (39)
127388 (37)
127389 (39)
127388 (37)
127389 (39)
127390 (37)
127391 (39)
127390 (37)
127391 (39)
127390 (37)
127391 (39)
NA
Original
Pinion (NSS)
NA
NA
NA
127441 (12)
127442 (12)
127443 (11)
NA
127444 (11)
127445 (10)
127446 (10)
127447 (9)
127448 (9)
127449 (8)
127450 (8)
127451 (7)
127452 (7)
127453 (6)
127454 (6)
NA
Note: In mid-2004, the original design gearing kits were replaced by new gearing that contain design enhancements. In some cases when changing
certain ratios (*ratios affected) or using new design gearing kits to replace original gearing, a differential flange half case change may be required. All
flange half differential cases are now available thru Dana as individual components.
39
Spicer
Kit
211478
211479
509424
513373
513372
513371
504055
513370
513369
513368
513367
513366
513365
513364
513363
513362
513361
211493
211494
Current
Gear (NSS)
127380 (37)
127381 (37)
129534 (41)
127381 (37)
127382 (39)
127381 (37)
134325 (41)
127382 (39)
127381 (37)
127382 (39)
127381 (37)
130200 (39)
130194 (37)
130195 (39)
130194 (37)
130195 (39)
127383 (37)
127384 (39)
127385 (43)
Current
Pinion (NSS)
127420 (14)
127421 (10)
129533 (14)
139737 (12)
130127 (12)
130128 (11)
134326 (12)
130129 (11)
130130 (10)
130131 (10)
130132 (9)
130133 (9)
129748 (8)
129750 (8)
129818 (7)
129822 (7)
129844 (6)
127435 (6)
127436 (6)
Original
Kit
NA
NA
NA
211480
211481
211482
NA
211483
211484
211485
211486
211487
211488
211489
211490
211491
211492
NA
NA
Original
Gear (NSS)
NA
NA
NA
127381 (37)
127382 (39)
127381 (37)
NA
127382 (39)
127381 (37)
127382 (39)
127381 (37)
127382 (39)
127383 (37)
127384 (39)
127383 (37)
127384 (39)
127383 (37)
NA
NA
Original
Pinion (NSS)
NA
NA
NA
127422 (12)
127423 (12)
127424 (11)
NA
127425 (11)
127426 (10)
127427 (10)
127428 (9)
127429 (9)
127430 (8)
127431 (8)
127432 (7)
127433 (7)
127434 (6)
NA
NA
Note: In mid-2004, the original design gearing kits were replaced by new gearing that contain design enhancements. In some cases when changing
certain ratios (*ratios affected) or using new design gearing kits to replace original gearing, a differential flange half case change may be required. All
flange half differential cases are now available thru Dana as individual components.
Dana offers new highly developed Gen-Tech quiet gearing for single axle applications that require low noise resolution while maintaining the same
high strength quality that Spicer genuine gearing is known for. This gearing like all Spicer gearing is developed and machined in sets and specified by
many customers in medium duty applications. Never mix gears and pinions from different sets within an axle. Shortened gearing life, noise and failure
may occur. When replacing gearing check the drive pinion and ring gear numbers to the charts below to get the correct replacement service kit.
40
Spicer
Kit
508401
508366
504012
508402
508368
508367
511576
504013
504010
514337
Current
Gear (NSS)
129449 (43)
129740 (39)
132132 (37)
129449 (43)
132135 (39)
132137 (37)
132139 (39)
132141 (37)
127384 (39)
127385 (43)
Current
Pinion (NSS)
129450 (10)
132455 (9)
132314 (8)
129451 (9)
132100 (8)
132103 (7)
132106 (7)
132311 (6)
132997 (6)
132998 (6)
Note: Dana Spicer Gen-Tech gearing is uniquely designed for single axle applications that specify quiet gearing. The use of replacement standard
gearing in these applications or the use of any gearing in Dana carriers not manufactured by Dana could lead to noise complaints or failures and are
not warranted by Dana.
41
RS404
Single Reduction
41 Inv Spline
Side Gear p/n 127368
Single Reduction
41 Inv Spline
Side Gear p/n 127368
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
Non-Pump
Service
Carrier
682861
682862
682863
682864
682865
682866
682867
682868
682869
682870
682871
682872
682873
682874
682875
682876
Pump
Service
Carrier
682200
682201
682202
682203
682204
682205
682206
682207
682208
682209
682210
682211
682212
682213
682214
682012
Old Part
Number
Non-Pump
674861
674862
674863
674864
674865
674866
674867
674868
674869
674870
674871
674872
674873
674874
674875
674876
Old Part
Number
Pump
675200
675201
675202
675203
675204
675205
675206
675207
675208
675209
675210
675211
675212
675213
675214
N/A
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
Service
Carrier
Notes
674877
674878
674879
674880
674881
674882
674883
674884
674885
674886
674887
674888
674889
674890
674891
674892
674893
DD404-(P)
RD404
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
42
Non-Pump
Service
Carrier
682510
682251
682252
682253
682254
682255
682256
682257
682258
682259
682260
682261
682262
682263
682264
682265
Pump
Service
Carrier
682303
682304
682305
682306
682307
682308
682309
682310
682311
682312
682313
682314
682315
682316
682317
682318
Old Part
Number
Non-Pump
675510
675251
675252
675253
675254
675255
675256
675257
675258
675259
675260
675261
675262
675263
675264
675265
Old Part
Number
Pump
675303
675304
675305
675306
675307
675308
675309
675310
675311
675312
675313
675314
675315
675316
675317
675318
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
Service
Carrier
Notes
676013 replaces 675280
675281
675282
675283
675284
675285
675286
675287
675288
675289
675290
675291
675292
675293
675294
675295
675296
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
DS454
NLA
675657
675658
675659
675660
675661
675662
675663
675664
675665
675666
675667
675668
675669
675670
675671
675672
Replaced By
Model
NLA
NLA
DSH40
DSH40
DSH40
DSH40
DSH40
DSH40
DSH40
DSH40
DSH40
DSH40
DSP40
DSP40
DSP40
DSP40
DSP40
Current Part
Number
none
none
682740
682741
682742
682743
682744
682745
682746
682747
682748
682749
682977
682978
682979
682980
682014
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
RS454
NLA
675673
675674
675675
675676
675677
675678
675679
675680
675681
675682
675683
675684
675685
675686
675687
675688
Replaced By
Model
NLA
NLA
RSH40
RSH40
RSH40
RSH40
RSH40
RSH40
RSH40
RSH40
RSH40
RSH40
RSP40
RSP40
RSP40
RSP40
RSP40
Current Part
Number
none
none
675780
675781
675782
675783
675784
675785
675786
675787
675788
675789
676041
676042
676043
676044
681443
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
DS454P
NLA
675641
675642
675643
675644
675645
675646
675647
675648
675649
675650
675651
675652
675653
675654
675655
675656
Replaced By
Model
NLA
NLA
DSH40P
DSH40P
DSH40P
DSH40P
DSH40P
DSH40P
DSH40P
DSH40P
DSH40P
DSH40P
DSP40P
DSP40P
DSP40P
DSP40P
DSP40P
Current Part
Number
none
none
682750
682751
682752
682753
682754
682755
682756
682757
682758
682759
682009
682010
682011
682012
682013
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
DD454
NLA
675705
675706
675707
675708
675709
675710
675711
675712
675713
675714
675715
675716
675717
675718
675719
675720
Replaced By
Model
NLA
NLA
DDH40
DDH40
DDH40
DDH40
DDH40
DDH40
DDH40
DDH40
DDH40
DDH40
DDP40
DDP40
DDP40
DDP40
DDP40
Current Part
Number
none
none
682760
682761
682762
682763
682764
682765
682766
682767
682768
682769
682961
682962
682963
682964
682016
43
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
DD454P
NLA
675689
675690
675691
675692
675693
675694
675695
675696
675697
675698
675699
675700
675701
675702
675703
675704
Replaced By
Model
NLA
NLA
DDH40P
DDH40P
DDH40P
DDH40P
DDH40P
DDH40P
DDH40P
DDH40P
DDH40P
DDH40P
DDP40P
DDP40P
DDP40P
DDP40P
DDP40P
Current Part
Number
none
none
682770
682771
682772
682773
682774
682775
682776
682777
682778
682779
682993
682994
682995
682996
682015
Ratio
2.64
2.85
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
RD454
NLA
675721
675722
675723
675724
675725
675726
675727
675728
675729
675730
675731
675732
675733
675734
675735
675736
Replaced By
Model
NLA
NLA
RDH40
RDH40
RDH40
RDH40
RDH40
RDH40
RDH40
RDH40
RDH40
RDH40
RDP40
RDP40
RDP40
RDP40
RDP40
Current Part
Number
none
none
675790
675791
675792
675793
675794
675795
675796
675797
675798
675799
676025
676026
676027
676028
681444
Service carriers for Reverse Air DA/RA models and models with In
Axle Speed Sensors IASS, are no longer offered by Dana. Contact
your Roadranger representative at 1-800-826-HELP for additional
assistance.
44
DL344
Single Reduction
39 Inv Spline
Side Gear p/n 127367
Ratio
2.64
2.85
2.93
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
Service
Carrier
682883
682884
682885
682886
682887
682888
682889
682890
682891
682892
682893
682894
682895
682896
682897
682898
682899
Old Part
Number
675883
675884
675885
675886
675887
675888
675889
675890
675891
675892
675893
675894
675895
675896
675897
675898
675899
Ratio
4.33
4.63
4.88
5.29
6.17
6.50
Service
Carrier
call Dana
call Dana
call Dana
call Dana
682163
682164
Old Part
Number
N/A
N/A
N/A
N/A
676163
676164
RS344
Single Reduction
39 Inv Spline
Side Gear p/n 127367
Ratio
2.64
2.85
2.93
3.08
3.25
3.36
3.55
3.70
3.90
4.11
4.33
4.63
4.88
5.29
5.57
6.17
6.50
7.17
Service
Carrier
N/A
N/A
N/A
675914
N/A
675565
675566
675623
675564
675414
675415
675416
675417
675418
675419
675420
675421
675422
45
STYLE X
STYLE Y
STYLE Z
Half Round
Full Round
Half Round
Tapped Holes
Bearing Strap
C
B
C
Service
Part
Number
Series
6-4-8981-1X
1710
6-4-8981-1X
1710
6.3-4-5221X
1760
6.5-4-4571X
1810
5-4-9261-1X *
1610
6.5-4-4571-1X
1810
6.3-4-5221-1X
1760
170-4-201-1X
SPL170
250-4-81-1X
SPL250
Joint
Dimensions (in inches):
Angle
Style
A
B
23
Y
5.19
1.94
30
X
5.19
1.94
30
Y
5.25
1.94
30
Y
5.25
1.94
35
X
5.00
1.88
30
X
5.25
1.94
30
X
5.25
1.94
25
X
5.27
2.16
25
X
5.49
2.36
C
6.09
6.19
7.00
7.55
5.31
7.64
7.09
5.51
5.31
46
Service
Part
Joint
Dimensions (in inches):
Number
Series
Angle
Style
A
B
6-4-9041X
1710
30
Y
5.25
1.94
6-4-9001X
1710
45
Y
6.12
1.94
5-4-9271X*
1610
45
Y
6.00
1.88
6-4-9001-1X
1710
39.5
X
6.12
1.94
6-4-9041-1X
1710
30
X
5.25
1.94
170-4-221-1X
SPL170
25
X
5.27
2.16
170-4-241-1X
SPL170
45
X
6.50
2.16
C
6.09
6.09
5.31
6.19
6.19
5.51
5.51
Service
Part
Joint
Dimensions (in inches):
Number
Series
Angle
Style
A
B
6-4-9031X
1710
30
Y
5.25
1.94
6-4-8991X
1710
45
Y
6.12
1.94
5-4-8261
1610
45
Y
6.00
1.88
128721*
1610
22
Y
4.72
1.88
6-4-9031-1X
1710
30
X
5.25
1.94
6-4-8991-1X
1710
39.5
X
6.12
1.94
5-4-9241-1X
1610
45
X
6.00
1.88
5-4-9231-1X
1610
23
X
4.88
1.88
3-4-13081-1X
1480
19
X
4.34
1.38
4-4-7571-1X
1550
24.5
X
4.30
1.38
170-4-261-1X
SPL170
25
X
5.16
2.16
170-4-281-1X
SPL170
45
X
6.24
2.16
210875*
RPL20
30
X
4.85
N/A
210877*
RPL20
42
X
5.69
N/A
90-4-251-1X
SPL90
15
X
4.75
1.61
C
6.09
6.09
5.31
5.31
6.19
6.19
5.31
5.31
3.69
4.47
5.51
5.51
5.30
5.30
4.53
47
Axle Housing Hardware Kit - Thick Flange Carriers
512087
Axle Housing Hardware Kit - Thin Flange Carriers
511600
Basic Overhaul Kit - DD Models BEFORE June 2008
217463
Basic Overhaul Kit - RD Models BEFORE June 2008
217464
Basic Overhaul Kit - DS Models BEFORE June 2008
216220
Basic Overhaul Kit - RS Models BEFORE June 2008
216221
Basic Overhaul Kit - D40K Standard mdls AFTER June 2008 504030
Basic Overhaul Kit - D40K Diff-Lock mdls AFTER June 2008 504031
Bearing Kit - DS Models BEFORE June 2008
216234
Bearing Kit - RS Models BEFORE June 2008
216248
Bearing Kit - DD Models BEFORE June 2008
512800
Bearing Kit - RD Models BEFORE June 2008
512805
Cage & Cup Assy - All D series
129767
Cage & Cup Assy - All R series
127600
Cage & Cup Assy - All R series - Parking Brake Option
129996
Input Brg Cover Assy - After 11/2/98
129575
Input Brg Cover Assy - Before 11/2/98
127602
Input Shaft Kit - All D Models - BEFORE June 2008
510593
Input Shaft Kit - D40K PUMP Models - AFTER June 2008
504027
Input Shaft Kit - D40K NON-PUMP Models-AFTER June 2008 504026
Inter-Axle Diff Assy - All D Models
134192
Lube Pump Assembly - All Models BEFORE June 2008
127534
Lube Pump Parts Kit - All Models AFTER June 2008
504029
Manifold Parts Kit - Pump Mdls AFTER June 2008
504029
Oil Seal Driver Installation Kit - All Models
217414
Oil Seal & Shim Kit - All D series
216224
Oil Seal & Shim Kit - All R series
216225
Output Shaft Kit - All D Models
216227
Pinion Brg Spacer Kit - All D Models
504043
Pinion Brg Spacer Kit - All R Models
504016
Pinion Brg Cage Shim Kit
504032
This kit contains installation tools used for installing driveline oil seals.
Using these tools ensures proper installation of the seal. Failure to use
these tools may result in an improperly installed or damaged seal.
126917
D-Input
126917
128706
D-Input
126917
R-Pinion
48
508652
510870
508653
508654
508655
508656
508653
508654
508655
508656
216229
217461
216228
49
50
Notes
Notes
See bulletin ABIB-9701
See bulletin ABIB-9701
51
For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico:
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.
2011 Dana Limited
Printed in USA
Kalamazoo, MI 49003
U.S.A.
www.roadranger.com