Cc qu trnh test van

1. Test thn van

2. Test r r qua trc van
3. Test r r qua seat van
Theo API-598 th qu trnh test p sut ca van p dng cho:
Van c NPS 4 & ASME class 1500
Van c NPS 4 & ASME 600

Bng 1: pressure test

Bng 2: pressure test

Ch :
NA: khng p dng
a: qu trnh kim tra backseat c yu cu cho tt c cc loi van
b: i vi van nt th qu trnh kim tra ca van p sut cao l bt buc cn p
sut thp th ty chn
d: qu trnh kim tra ca van p sut cao i vi seat n hi c th lm gim
kh nng lm kn ca seat

 e: van cu c c cu bnh rng vn hnh bng in hoc bng tay th p sut kim
tra c th bng 110% p sut thit k
f: qu trnh kim tra ca van p sut cao c yu cu p dng cho tt c cc
loi van bouble block and bleed
Nhng yu cu kim tra
Danh sch kim tra p sut trong bng 1&2 c th thc hin cho tng loi van ph
hp vi tiu chun.
Nhng im ty chn thuc thm quyn ca nh sn xut van nh qu trnh test
backseat cho van c th tin hnh vi p sut cao hoc p sut thp.
Nhng van c NPS 4 & ASME class 1500, NPS 4 & ASME 600 th s
c kim tra theo nh bng s 1
Nhng van c NPS 4 & ASME class 1500, NPS 4 & ASME 600 th s
c kim tra nh bng s 2
Qu trnh kim tra shell bng kh nn p sut cao
Khi xc nh c chnh xc cc c im ca n t hng mua van th nh
sn xut s tin hnh qu trnh test shell s dng kh nn p sut cao
Qu trnh ny c tin hnh ngay sau khi qu trnh test thy lc.
iu kin ca qu trnh test vi kh nn p sut cao: p sut test bng 110% p
sut ln nht cho php 1000F (380C) hoc ty thuc vo tng yu cu n t
hng.
S r r trong qu trnh test l khng c php.
Qu trnh test fluid
kim tra v, backseat v ca van p sut cao th qu trnh test fluid c th s
dng khng kh, kh tr, du ha, nc hoc cc cht lng khng c tnh n mn
v nht nh hn nc. Nhit qu trnh test nm trong khong 50C 500C
S dng khng kh hoc kh tr test ca van, backseat p sut thp
Nc s dng cho qu trnh test c th l nc cha du hoc cht c ch g st

 Khi vt liu ch to van l st austenitic th hm lng chloride khng vt qu

10-4g/ lt nc trong nc s dng cho qu trnh test
Qu trnh leak test
1. Qu trnh kim tra r r qua v hay backseat van bng mt thng s khng cho
php pht hin bt c s r r no.

Bng 3: p sut test shell

Ch :
a: ASME B16.34 i vi kt ni ren th gii hn class 2500
b: ch s dng cho ASME B16.34
c: i vi class 800 th p sut test shell gp 1^1/2 t l p sut 380C

Bng 4: other test pressure

Ch :

a: qu trnh test backseat c yu cu cho tt c cc loi van c c im ny

b: p sut test bng 110% p sut ln nht 380C
c: p sut test bng 110% chnh p thit k 380C
d: gi tr th hin l gi tr p sut kim tra nh nht.

Bng 5: thi gian yu cu cho qu trnh test

Thi gian test (giy): l giai on ca qu trnh kim tra sau khi van c chun b y
v t p sut trong van theo yu cu.

Bng 6: t l r r ln nht cho php khi kim tra ca van

a: khi s dng cht lng kim tra th 1ml c xem 16 git
b: yu cu khng c r r xy ra khi thi gian test l nh nht. Khi s dng cht
lng/kh kim tra th 0 git/bong bng c ngha l khng c r r (bng mt
thng.
c: t l r r ln nht cho php l 3cm3/pht/NPS
d: l r r ln nht cho php l0,042m3/gi/NPS
e: i vi van c NPS 14 th t l r r cho php ti a l 2 git/pht hoc 4 bong
bong/pht.