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Bio-Based Polyethylene-Lignin Composites Containing A Pro-oxidant/Pro-degradant Additive: Preparation and Characterization
Bio-Based Polyethylene-Lignin Composites Containing A Pro-oxidant/Pro-degradant Additive: Preparation and Characterization
DOI 10.1007/s10924-013-0620-0
ORIGINAL PAPER
Abstract Formulations of low cost bio-based oxo-biodegradable polyethylene (PE)/Lignin hybrid polymeric composites were prepared by using ethylene/vinyl acetate (EVA)
copolymer as compatibilizer and a transition metal salt as
oxo-biodegradation promoter. The hybrid composites and
relevant Lignin-free blends were formulated by following a
statistical mixture design. The effect of Lignin, pro-degradant additive, EVA copolymer and their compatibility with
the PE continuous matrix, was evaluated by means of
structural features by attenuated total reflectance, morphological by scanning electron microscopy, thermal by differential scanning calorimetry and thermo-gravimetric
analysis and mechanical properties by an Instron Machine.
The results attained in this study, regarding especially the
thermal and mechanical properties, suggest that bio-based
oxo-biodegradable hybrid composites offer an interesting
way to produce low cost bio-based materials with fairly
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enhanced properties. The moderate-low cost hybrid materials appear to be attractive for their potential in the mercantile
area of commodities including: packaging, personal care
products, agricultural mulch films and disposable items. This
will constitute a novel added-value contribution aimed at
mitigating the environmental burden caused by plastic waste
items improperly abandoned in the environment.
Keywords Oxo-biodegradation Lignin Hybrid
composites Polyethylene Eco-compatible plastics
Introduction
The world population is growing exponentially with addition
of almost one billion every current decade. This is expanding
world population demands for feed, food and commodity
items with desired properties [1, 2]. The shortage and cost of
synthetic petrochemical-based polymeric materials has been
raised sharply over last few years [3, 4]. Some synthetic
polymers are refractory to biodegradation or are difficult to
be re-used and/or recycled, and wherever unintentionally
abandoned in the environment tend to accumulate in different
terrestrial and aquatic environmental compartments with
negative impact [5, 6]. Therefore, there are urgent needs to
find effective ways, aimed at providing new visions for novel
materials, revisiting of consolidate ones and propose a correct management of synthetic plastics waste. Its degradation
and disposal options and biodegradation represent a very
important topic of scientific significance on both environmental and economic grounds.
The bio-based products are emerging as an important
component for minimizing energy consumption, waste
generation and accelerate economic development [7, 8]. In
consumer product segments including packaging, health
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Experimental Section
Materials
The key material used as filler in this investigation was the
Lignin recovered by acid precipitation process. The Lignin,
a dark brown free flowing powder, was recovered as byproduct of tannin extraction from chestnut tree wood
(Fig. 1a). Riblene FF33 a low density polyethylene
[LDPE (9002-88-4)] in pellet shape with a MFI (190 C/
2.16 kg) = 0.8 g 10 min-1 and density = 0.92 g cm-3 at
23 C, was kindly supplied by Polimeri Europa, Italy.
ELVAX 3185 a poly (ethylene-co-vinyl acetate) (EVA
24937-78-8) with 33 wt% vinyl acetate, MFI (190 C/
2.16 kg) = 43 g 10 min-1; density = 0.96 g cm-3, and
melting point (Tm) 61 C was supplied by DuPont. The
pro-oxidant/pro-degradant additive (TDPA) DCP562
(T6), MFI (125 C/2.16 kg) = 2328 g 10 min-1 (it is a
proprietary masterbatch containing organic salts of transition metals, stabilizers and fillers loaded in LDPE resin
matrix) was kindly supplied by EPI Environmental Technologies Inc. (EPI), Canada [22].
Formulation of Bio-based Composites Lignin/
Polyethylene-Statistical Mixture Design (SMD)
Polyethylene and Lignin (Fig. 1a) are polymers of different
structural features and polarity, (the former being a linear
full carbon backbone polymer consisting of 2030 (C2, C4)
branches/1,000 C atoms whereas the latter is a natural
network heteropolymer. Consequently they are not compatible for blending and need a compatibilizer susceptible
to interact and establish at least dispersion links between
the two incompatible polymeric materials. A copolymer
containing both EVA units [18] as non-polar and polar
segments, respectively was selected as compatibilizer. The
formulations followed a constrained mixture statistical
design. The evaluated variables are the proportion of each
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Fig. 1 a Isolation of Lignin from water extracted Castanea sativa chestnut fibers, b mixture space for three components in the PELigninEVA
blend and c microtensile specimen shape and dimensions
Linear model: y^ b1 x1 b2 x2 b3 x3 e
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b13 x1 x3 b23 x2 x3 e
PE
TDPA
EVA
La
PEI-1
90
10
PEIL-2
63
30
PEIV-3
PEIVL-4
72
45
8
5
20
20
0
30
PEIVL-5
67.5
7.5
10
15
PEIV-6
76.5
8.5
15
PEIVL-7
54
10
30
PEIVL-8
58.5
7.5
20
15
PEIV-9
81
10
Lignin
61
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62
using indium, lead and zinc standards and energy calibration using indium standard. Measurements were performed
in isotherm mode at a temperature of 180 C under different atmospheric conditions including nitrogen, air and
oxygen at flow rate of 80 mL min-1.
Statistical Analysis
The Students t test was used when statistical significance
of differences between average values of two independent
groups at 95 % confidence (p \ 0.05) was determined.
Fig. 2 SEM photomicrographs of PEIL-2 (a, b), PEIVL-4 (c, d) and PEIVL-8 (e, f) at magnifications of 9500 and 91,500, respectively
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63
showed PEI-1 EM value was ca. 142 MPa, whereas PEIV9 (81 %PE-9 %TDPA-10 % EVA) showed the highest EM
value (ca. 168 MPa) with the lowest value (ca. 107 MPa)
recorded for PEIVL-4 formulation (45 %PE-5 %TDPA20 %EVA-30 %Lignin). This result suggests that the
decreasing in the EM values depends on the interaction of
TDPA additive with the others two components used in the
formulation. TSB value recorded for PEI-1 was ca. 9 MPa
corresponding to a decreasing of 25 % in confront to its
TDPA additive-free counterpart.
Attenuated Total Reflectance (ATR-FTIR)
The ATR-FTIR spectra of PELignin based composites
containing TDPA additive are represented in Fig. 4. The
PE band associated to the crystalline portion appears at
721 cm-1. Besides, apparently no effect of TDPA additive was observed in the freshly prepared films. The
additive TDPA can promote oxidation of PE by the action
of a fairly long time exposure to heat and/or UV radiation. Changes are detectable principally in the carbonyl
(1,800 and 1,600 cm-1) and hydroxyl (3,500 and
2,500 cm-1) absorptions recorded by in the FTIR
spectrum.
Thermo-Gravimetric Analysis (TGA)
Typical TGA traces of PELignin based composites with
pro-oxidant/pro-degradant TDPA additive in nitrogen and
air atmosphere are presented in Fig. 5a, b and relevant
TGA data are collected in Tables 3 and 4.
Sample PEI-1 containing 10 wt% of TDPA is more
stable than the pristine PE (PE-1). Besides, PEI-1 gives
raise to thermal oxidation in only one step while PE-1
presented three steps. From the comparison of TGA traces
PEI-1 with that of PEIVL-7 (54 wt% PE, 6 wt% TDPA,
10 wt% EVA, 30 wt% Lignin) one can detect a profile
Table 2 Tensile properties of PELignin based blends additivated with TDPA pro-oxidant/pro-degradant
Sample
Elongationb (%)
PEI-1
142.2 9.1
9.4 0.1
437.6 26.2
PEIL-2
134.2 11.6
6.5 0.4
003.8 00.4
PEIV-3
117.2 6.2
9.7 0.4
504.0 44.8
PEIVL-4
107.4 6.8
5.2 0.4
006.9 1.0
PEIVL-5
140.8 6.0
5.7 0.5
009.9 1.0
PEIV-6
114.2 2.7
8.72 0.8
418.0 99.5
PEIVL-7
120.8 13.8
6.7 0.4
004.2 0.6
PEIVL-8
113.8 04.3
6.0 0.4
010.3 01.4
PEIV-9
168.2 09.6
8.9 0 0.4
468.4 50.4
At 1.5 % of strain
At break
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Fig. 3 Tensile properties of PELignin based blends containing TDPA additive. a Youngs modulus (EM), b tensile strength at break (TSB),
c elongation at break (EB)
Fig. 4 ATR-FTIR spectra of PELignin based composites containing TDPA additive. a PELignin binary composites, b PEEVA binary
blends, and c PEEVALignin ternary composites
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Fig. 5 Typical TGA traces of PELignin based composites containing TDPA additive in nitrogen (a) air and (b) atmosphere. Experimental and
simulated TGA traces of blends and pristine components in air atmosphere (cf)
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Ea
(kJ mol-1)
Sample
Ea
(kJ mol-1)
Sample
Ea
(kJ mol-1)
PE-1
98.6
PEIV-3
74.7
PEIVL-7
35.8
TDPA
29.1
PEIVL-4
46.9
PEIVL-8
58.8
PEI-1
29.2
PEIVL-5
52.3
PEIV-9
84.7
PEIL-2
38.1
PEIV-6
68.8
Table 4 Thermodynamic properties of PELignin based composites additivated with TDPA pro-oxidant/pro-degradant additive from 1st
heating DSC scan
DTm1 (C)
Tm2 (C)
DHm2 (J g-1)
DTm2 (C)
Xc (%)
8.2
27.2
111.3
115.1
79.5
42.8
6.1
30.5
111.1
107.4
79.3
39.0
41.4
10.6
31.5
111.3
97.4
76.2
37.6
PEIVL-4
41.1
7.1
33.0
110.2
81.5
96.7
30.5
PEIVL-5
42.2
7.7
33.7
110.7
103.6
75.4
38.7
PEIV-6
42.5
11.4
42.6
111.4
102.3
75.1
39.2
PEIVL-7
PEIVL-8
42.0
41.5
6.9
9.3
32.2
27.5
110.9
111.2
83.4
87.7
81.2
73.2
31.1
33.4
PEIV-9
45.4
7.1
26.3
112.5
101.1
78.3
37.1
Sample
Tm1 (C)
PEI-1
43.4
PEIL-2
43.9
PEIV-3
DHm1 (J g-1)
Tm melting temperatures, DTm, DHm range of temperature and change in enthalpy, Xc degree of crystallinity
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Fig. 6 a Graphic of Ea of thermo-oxidation of PELignin based blends with TDPA, DSC traces of PELignin based composites additivated with
TDPA additive, b 1st heating scan, c 1st cooling scan, and d 2nd heating scan
Table 5 Thermodynamic properties of PELignin based composites additivated TDPA pro-oxidant/pro-degradant additive from 1st cooling
DSC scan
Sample
Tc1 (C)
DHc1 (J g-1)
DTc1 (C)
Tc2 (C)
DHc2 (J g-1)
DTc2 (C)
Tc3 (C)
DHc3 (J g-1)
DTc3 (C)
Xc (%)
PEI_1
61.2
23.2
43.9
98.9
89.7
36.5
38.9
PEIL_2
61.1
8.6
24.6
98.5
62.73
39.4
24.5
PEIV_3
44.9
6.8
26.1
61.8
12.7
20.9
99.1
72.2
37.1
31.6
PEIVL_4
43.6
4.4
28.7
60.9
4.8
14.6
98.5
39.0
41.9
16.6
PEIVL_5
44.3
3.9
21.2
61.0
15.4
23.3
99.1
66.9
41.7
29.7
PEIV_6
44.0
6.7
29.5
61.0
16.4
22.2
98.6
77.4
38.5
34.5
PEIVL_7
PEIVL_8
43.4
44.2
3.0
6.3
20.9
30.5
61.5
61.7
8.8
9.2
20.5
19.8
99.4
99.2
46.3
56.5
38.2
39.0
19.8
24.4
PEIV_9
44.1
3.4
14.2
61.6
13.1
20.3
99.0
76.2
39.4
31.7
Tc crystallization temperature, DTc, DHc temperature range and enthalpy of crystallization, Xc degree of crystallinity
Conclusions
The results attained in the present study suggest that Lignin, as waste of tannin extraction from chestnut wood, can
be used to engineer low cost composites based on LDPE as
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Table 6 Thermodynamic parameters of PELignin based composites additivated TDPA pro-oxidant/pro-degradant additive from 2nd heating
DSC scan
Sample
Tm (C)
DHm (J g-1)
DTm (C)
Xc (%)
PEI_1
110.4
124.7
125.8
43.0
PEIL_2
111.1
76.9
92.1
26.5
PEIV_3
110.1
101.8
113.8
35.1
PEIVL_4
110.5
56.0
115.8
19.3
PEIVL_5
110.6
88.1
103.3
30.4
PEIV_6
111.1
101.4
105.8
34.9
PEIVL_7
PEIVL_8
110.3
110.5
56.9
71.5
86.2
97.6
19.5
24.6
PEIV_9
111.0
96.3
102.7
33.1
Tm melting temperatures, DTm, DHm range of temperature and change in enthalpy, Xc degree of crystallinity
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