1

(MILLING MACHINE)
(Milling)

(Cams)

(Irregular shape surface)

(Cutter)

(X,Y,Z)

(Type of Milling Machine)

--
(Vertical Milling
Machine)
--
(Horizontal Milling
Machine)

-- (Universal Milling Machine)

( Vertical Milling Machine )
(Cutter)
(Table)



(Face mill)



(End mill)

( Horizontal Milling Machine )

(Cutter)
(Table)

(Universal Milling Machine)

(helical)
Spiral gear

-- (Spindle head)
-- (Table)
-- (Body)
(Spindle head)

(Cutter)
()
()
(Spindle)

(Horizontal milling)

(Arbor)


(Arbor support)

(Table)

X (feed)
Y Z
Z depth of
cut

X feed

stopper

Y Z
feed

(Body)

(Base)

(Milling cutters)

1. (Face Milling)

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(Face Milling cutter)

2 .
(Peripheral Milling)

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1.
(Single
cutter)
High Speed
Steels (HSS)

2.

(Inserted tooth cutter)

Cemented
carbides

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1. (Arbor
cutter)


(Arbor)

2. (Shank cutter)

(Plain milling cutter)

(Arbor cutter)

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1. (Light duty)

2. (Heavy duty)

3. (Helical milling cutter)

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(Side milling cutter)

1. ( Plain side milling cutter)

50 . 200 . 4.5
. 25 .
2 .
(Staggered tooth side milling
cutter)

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3. (Half side milling cutter)

(Angle milling cutters)

1. (Single angle)

(dovetails) 45
60
2. (Double angle)

45,60 90

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(Metal slitting saws)

63.5 . 200 .

(End Mills)

slots, keyways, pockets

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(Ball nose end mill)

(Face milling cutters)

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( Formed milling cutters)

(Concave cutter)

(Convex cutter)

(Corner
rounding cutter)

(Gear cutter)
(T-slot cutter)

(Woodruff keyseat cutter)

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(Dovetail cutter)
(Method of cutting)




:1. (Conventional milling)

Up cut
2. (Climb milling)

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Down cut

(Backlash)


*
*

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(Cutter holder)
(Arbor)

(Arbor cutter)

(Arbor)
(Bearing collar)

(Arbor nut)

-- A (Style A)

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-- B (Style B)

-- C
(Style C)

(Face mills)

A B

(Arbor)

(Taper)

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(Draw-in bar)

(Arbor
support)

(Shank cutters)

(Spring
collets)
Adapters

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(Cutting speed) (Feed)

(Cutting speed)
(
) /
(/)

:N = CSD
N = (/)
CS = (Cutting speed) (/)
D = ()
(/)
(Material)
Aluminum
Brass
Bronze
Low Carbon Steel
Free Cutting Steel
Alloy Steel
Cast iron
Titanium (Comm. Pure)
Titanium (Alloy)

high speed
152 305
21 53
20 40
18 27
20 29
9 15
15 24
26 30
18 21

Carbide
305 610
107 183
61 130
46 76
61 91
30 46
76 99
46 53
30 37

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(Feed)

./
(Feed) (./) High speed

Cutter

End mill

Face mill

Shell end mill

Slab mill

Side cutter

Saw

Form Cutter

Aluminum

Brass

0.229
0.559
0.406
1.02
0.305
0.762
0.203
0.432
0.254
0.508
0.152
0.254
0.152
0.254

0.178
0.381
0.305
0.762
0.254
0.559
0.152
0.305
0.203
0.406
0.120
0.178
0.127
0.229

Cast ion Free cutting

steel
0.102
0.127
0.229
0.254
0.178
0.203
0.457
0.508
0.127
0.178
0.330
0.381
0.076
0.102
0.178
0.203
0.102
0.127
0.254
0.279
0.025
0.076
0.076
0.127
0.120
0.120
0.178
0.152

Carbide

Alloy
steel
0.076
0.178
0.127
0.305
0.102
0.229
0.025
0.102
0.076
0.178
0.025
0.076
0.076
0.127

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= Feed x x N (./)

High speed 100 .
16 free cutting steel
20 29 /
= 24.5 /
CS

N = D
24.5m / min
N = 100 /1000m
= 78 /
0.127 0.279 ./
= 0.203 ./
= 0.203 x 16 x 78
= 253 ./
(Depth of cut)
High speed steel
1 1.5 .
0.25 0.5 .

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(Work holding attachment)

(Table)

(Vises)
(Table)


(Flanged vise)

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(Swivel vise)

(Universal vise)

(Magnetic chuck)

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(Rotary table)

(Index table)

(Index plate)

(Foot
stock)

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(Milling operations)



--


(Face mill)
(Vertical milling
machine)

(Plain or Slab cutter)
(Arbor)

1.

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2.

3. dial indicator

4.
(Parallel plate)
5.

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6.

7.

8.

9.

(Arbor support)

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10.

11.


0

12.

13.

14.

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(Squaring stock)
slab mill
1.

( 1)
2. 1

2
3. 2

3

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4.

5.

(Side mill)





(Face milling)
150
.
Shell mill

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1.
20 25 .
2.

25 .
Clamp
Angle plate

3.
4.
6 .
5.
6.
(Side milling)
(Side cutter)
Arbor

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(Keyway)

1.

V-block
2.

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3.

end mill

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(Slitting)



(Slitting saw cutter)

1.

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2.
(down cut)
(up cut)

(Internal opening)

end mill