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446.PDF - Rubber Air Hose
446.PDF - Rubber Air Hose
( Superseding
IS
Indian Standard
( Reaffirmed 2003 )
SPECIFICATION FOR
RUBBER AIR HOSE
(
Fourth Revision )
-First Reprint APRIL 1991
LJDC 621.643.3.02
Copyright 1988
BUREAU
MANAK
OF
BHAVAN,
[678.4]
INDIAN
9
BAHADUR
STANDARDS
SHAH
ZAFAR
MARG
Gr 2
January
1988
IS : 446 - 1987
( Superseding
Indian Standard
SPECIFICATION FOR RUBBER AIR HOSE
(
Fourth Revision )
PCDC 13
Representing
DB D. BANERJEE
Escon Consultants
Members
Ministry of Defence ( R&D )
SHRI RAJEND~A SIN~H ( Alternafc )
,
Carbons & Chemical
India Ltd, Co&n
DR B. BANERJEE
IEL Ltd, Chemical Division,
Hooghly
DR P. S. BHAR~AVA
SHRI N. C. SAMAJDAR (Alternate )
Tyre Corporation
of India Ltd, Calcutta
SHRI N. C. BHATTACIIARYY~
Saar S. B. SAUI~AR ( Alternate )
Modi Rubber Ltd, Modipuram
DnS.N.
CXAKHAVAIGTY
SHRI L. K. MATHUR ( Altcrnats 1
Andrew Yule & Co Ltd, Cabxtta
SHRI J. CIIATTERJEE
SHRI A. K. BISWAS ( Alternote )
Bata India Ltd, Calcutta
SHRI P. B. G. DASTIDAI~
SHRI SnHIl SAB~AU ( Alternate )
Bengal Waterproof Ltd, Calcutta
SHEI B. DUTTA
SHRI R. N. WAHIE ( Alternate)
Directorate
General of Technical
Development,
SHBI J. M. GARB
New Delhi
The Cosmos
India
Rubber
Works
Pvt Ltd,
SHBI LALIT MOHANJAIINADAS
Bornbay
.
SHRI PULIN L. KINARIWALA ( Attsrnatc )
Lathia
Rubber
Manufacturing
Co Pvt Ltd,
SHBI S. V. LATH14
Bombay
SHHI Y. S. LATHIA ( Alternats )
Ltd,
Corporation
Indian
Petrochemicals
SHBI A. K. MALLIK
Vadodara
SIIBI S. BEASKARAN ( Alternatr)
SHBI M. L; BAHAHANI
( Confinwd on #ugr 2 )
@ Cb&gnt 1988
BUREAU
OF INDIAN
STANDARDS
Tl& publication
ir protected
under the Indian Co/yight Act ( XIV of 1957 ) and
reproduction
in whole or in part by any means except with written permission of the
publisher rkll be deemed to be an infringement
of copyright
under the said Act.
IS : 446 - 1987
Reprcsenhg
Me,,rbers
Da S. I. MANTIC
Rcscarch,
Designs
Lucknow
MI )
&
Standards
Organization,
lSt446-
1987
Indiun Standard
SPECIFICATION FOR
RUBBER AIR HOSE
( Fourth Revision )
0.
FOREWORD
0.1 This Indian Standard ( Fourth Revision,) was adopted by the Bureau
of Indian Standards on 8 September
1987, after the draft finalized by the
Rubber Products Sectional Committee, PCIX
13 had been approved by
the Petroleum, Coal and Related Products Division Council.
0.2 This standard was first published in 1953 and subsequently revised in
1961, 1968 and 1980. The second revision was amalgamated revision of
IS : 446-1964* and IS : 3557-1965t covering both light and heavy duty
hose Third revision was amalgamated
revision of IS : 446-19681 and
IS : 91 l-1986$ covering both the woven and braided constructions.
0.3 In the present revision, specific materials, and design features have
not been specified, and only performance requirements have been stipulated to allow for future technological developments
Further, the requirements for accelerated ageing, adhesion and elongation at break have been
modified and all other changes necessary to align this standard with others
in this series of standards on hoses have also been introduced.
0.4 Type 1 and Type 2 hoses are for general
rock drilling purposes.
0.5 This standard contains clauses 4.1.3, 4.1.4, 4.2.1 and 7.1 which
for an agreement between the purchaser and the supplier.
call
*Specification for air hose of rubber, light duty, with woven reinforctients
( reuisud ) .
ispecification for air hose of rubber heavy duty, with woven reinforcements.
Specification for air hose of rubber with woven textile reinforcements ( MCO&
r&Jim
)*
textile reinforcement
(s8cond
IS : 446 - 1987
1. SCOPE
1.1 This standard prrsrribes the requirements, methods of sampling and
test for air hose of rubber suitable for working pressure up to 1.4 MPa*.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions given in various parts
of IS : 75037 shall apply.
3. TYPES
This standard covers following three types of hoses:
Cfie 1 - for a working pressure of 0.7 MPa,
TJjG 2 - for a working pressure of 1 *OMPa, and
Tyje 3 - for a working pressure of I.4 MPa.
4. REQUIREMENTS
4.1 Construction
4.1.1 Lining -
Cover -
of natural
or synthetic
fibres
A rubber cover.
The lining and cover shall be of uniform thickness, reasonably concentric and free from air blisters, porosity and splits.
-NOTE reinforcement
The purchaser
while
required by him.
placipg
the
aider,
should
specify
the type
of
rcoirion ).
IS:4464.2.2
Linin,,y and
St
No.
BORE
NOMINAL
BORE
CXXY
The thickness
;zcorcling
to the
TOLERANCE
ON NOMINAL
Boiclr SIZE
MINIMIJM
TIIICKNESS
OB LINING
(31
mm
CJf the
tnethotl
specified
SIZES, TOLERANCES
AND MINIMUM
LINING AND COVER
(2)
(1)
T/zickrz~s.~ -.-
rnc:asurcd
1987
in Iable
1.
THICKNESS
OF
MINIMUM THICKNESS OF
COVER
*--_-_,
r-----Type 3
Type 1
Type 2
(4)
(5)
mm
(6)
mm
mm
500
o-75
15
1Ol-l
100
100
ii)
630
075
1.5
100
1.00
I.00
iii)
a*00
0.75
l-5
100
1 *oo
100
iv)
1000
0.75
1.5
1.00
1.00
1.03
mm
(7)
mm
v)
1250
0.75
1.5
1 .OO
1.00
100
vi)
1600
0.75
1.5
100
100
100
vii)
2000
0.75
15
1.00
I -00
100
viii)
2500
125
2-o
100
200
ix)
31.50
125
2-o
100
I CO
1 00
x1
3800
l-50
2.0
100
100
2 00
xi)
5o:oo
I.50
2.5
100
150
2.00
2 00
NOTE -- In case of flutc*d hose, thr cover thickness shall correspond to the
measurement made at a point where the thicknessof fluting is included
therein and
that the depth of flute should not exceed 0.5 mm.
4.2.3
4.3 Physical
percent.
Requirements
4.3.1 Tensile Strength and Elongation at Break of Lining and Cover - The
tensile strength and elongation at break of rubber used for lining and
cover of the hose, when tested in accordance with the method prescribed
in 5 of IS : 443-1975*, shall comply with the requirements shown in
Table 2.
of sampling
rdion
).
IS
: 446
1987
--
..
TABLl$ 2 TENSILE
*
STRENGTH
LINING
AND ELONGATION
AND COVER
AT BREAK
OF
( c1ausc 4.3.1 )
TENSILE STRENGTR
SL
No.
HOSE TYPE
(I)
(2)
Lining
Cover
::
Lining
Cover
Lining
Cover
;:o
2
3
Min
ELONUATION AT
BRXAE
Min
(3)
MPa
(4)
percent
.
70
100
200
200
250
250
250
300
4.3.3 Oil Abso@ion Test (for Ty$e 3 Hose only ) - The increase in mass
of a test piece 25 X 25 inm of lining after immersion in oil ( conforming
to IS :.1628-1986* ) at ambient temperature for 72 hours shall not exceed
15 percent of the original mass.
4.4 Performalacc
Requirements
method prescribed in
adhesion value
between the lining and reinforcement,
between layers and between cover
and reinforcement, shall not be less than 1.5 kN/m for Types 1 and 2 and
2 kN/m for Type 3.
4.4.1
with the
4.4.2 Pressure Requirements - When tested in accordance
method prescribed in 8 of IS : 443-1975x, the hose shall comply with the
requirements given in Table 3, and shall show no leakage, porosity or
rupture.
5. MARKING
5.1 Each length of hose shall bear
a)
b)
c)
d)
e)
f)
*Specification
for axle oil ( second revision ).
tMethods
of test for vulcanized
rubbers: Part 5 Adhesion
of rubbera
fabrics ( second revision ).
SMethods of sampling and test for rubber hoses ( second ravisivn ).
to
textile
lS:446TABLE 3
1987
PRESSURE REQUIREMENTS
( Clause4.4.2 )
SL
TYPE
(1)
(2)
No.
PRO0.F
CBANQE
IN
PRESSURE
DIAMETER AT
PROOF
PPEEaUaE
(3)
MPa*
(4)
percent
CHANUEIN
LENCJTHAT
PROOE
P.RESSURE
(5)
percent
(6)
MPa*
i)
ii)
14
17
f7
2-8
2-o
f7
z!z7
40
iii)
2.8
f7
*7
5.6
5.1.2 Each length of hose may also be marked with the Standard Mark.
Mark is governed by the provisions of the
NOTE - The use of the Standard
Bureau of Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark on products covered by an Indian Standard conveys the
assurance that they have been produced to comply with the requirements of that
standard under a well-defined system of inspection, testing and quality control which
is devised and supervised by BIS and operated by the producer. Standard marked
products are also continuously checked by BIS for conformity to that standard as a
under which a licence for the use of the
further safeguard. Details of conditions,
Standard Mark may be granted to manufacturers
or producers may be obtained
from the Bureau of Indian Standards.
6. SAMPLING
AND CRITERIA
FOR CONFORMITY
*Methods
1s : 446 - 1984
( Continuedfrom
page 2 )
Hoses Subcommittee,
PCDC 13 :.3
Convener
Representing
The
Cosmos
Bombay
India
Rubber
Works
Pvt
Ltd,
Members
SHRI PUI,IN L. KINARIWALA ( Alternate to
Shri Lalit Mohan Jamnadas )
Indian Engineers, Ludhiana
SHBI SHIVCHARAI~ A~ARWAL
SERI GOPAL A~ARWAL ( Allernats )
Dire;to;;elfieneral
of Technical
Development,
SHRI S. N. A~~ARWAL
e
Ds V. R. B. MATHVR ( Aftsrnata )
Ministry of Defence ( DGI )
SERI A. K. BANDOPADHAYA
Super Seals ( India ) Pvt Ltd, Faridabad
SHBI N. R. CHOIJDHARI
SHRI C. P. BHATIA ( Alternate)
Swastik Rubber Products Ltd, Pune
SEW K. D. DIGHE
SHRI Y. S. MARATHE ( Alternate )
Type Corporation of India l,td, Calcutta
SHRI H. S. GANWJ~Y
SHRI S. MODAK ( Altwnate.)
National Test House, Calcutta
SHRI A. GHOSII
All India Rubber Industries Association, Bombay
SERI S. G. JAYBHAKAR
&RI R. P. MATRVR ( Altsrnale)
Design and Standards Organization,
Research,
DR S. ,P. MANIK
Lucknow
ASSISTANT RESEARCZHOFFICER
( CM )-III ( ( Alhwnote )
Export Inspection Agency, Calclltta
SBRI C. K. MEHR~~A
SHRX S. S. CHOPRA ( Aiternatc)
Escon Consultants Pvt Ltd, Calcutta
SHRI M. MITRA
SHRI B. CHAKRAVARTY ( Altnnats )
Indian Oil Corpoiation Ltd, Bombay
SHRI P. N. A. PADXANABEAN
SHRI A. A. TARE ( Alternate )
Ministry of Agriculture and Irrigation
DR K. D. PAHARIA
Dunlop India Ltd, Calcutta
REPRESNTATIVE
SHRI SAXAR MVKHERJEE(
Altcrnatr)
SLM Maneklal Industries Ltd, Bombay
SHRI J. C. SANQHAVI
SBRI S. D. GOLE ( dt6naatr )
BUREAU
OF
INDIAN
STANDARDS
Headquarters:
Manak Bhavan, 9 Bahad..u Shah Zafar Marg. NEW DELHI 110002
Telephones: 331 01 31, 331 ?3 75
L
Telegrams: Manakranstha
( Common to all Offices )
Regional Offices:
Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg,
NEW DELHI 110002
*Eastern : l/l 4 C..I. 1. Scheme VII M, V. I. P. Road.
Maniktola, CALCUTTA 700054
Northern : SC0 445-446, Sector 35-C,
CHANDIGARH
160036
Telephone
331 01 31
331 1375
I
36 24 99
21843
3 1641
41 24 42
Southern : C. I. T. Campus, MADRAS 600113
41 25 19
1 41 29 16
TWestern : Manakalaya, E9 MIDC, Marol, Andheri ( East ), 6 32 92 95
BOMBAY 400093
Branch Offices:
Pushpak, Nurmohamed Shaikh Marg, Khanpur,
2 63 48
AHMADABAD
380001
I 2 63 49
$Peenya Industrial Area 1 st Stage, Bangalore Tumkur Road 38 49 55
BANGALORE 560058
38 49 56
I
Gangotri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar,
667 16
BHOPAL 462003
5 36 27
Plot No. 82/83. Lewis Road, BHUBANESHWAR 751002
5315. Ward No. 29, R.G. Barua Road, 5th Byelane,
3 31 77
GUWAHATI 761003
5-8-56C I_. N. Gupta Marg ( Nampally Station Road ),
231083
HYDERABAD 500001
63471
R14 Yudhister Marg. C Scheme, JAIPUR 302005
( 6 98 32
21 68 76
117/418 B Sarvodaya Nagar, KANPUR 208005
{ 21 82 92
Patliputra industrial Estate, PATNA 800013
6 23 05
T.C. No. 14/l 421. University P.O.. Palayam
I6 21 04
TRIVANDRUM 695035
16 21 17
/nspection Offices ( With Sale Point ):
Pushpanjali. First Floor, 205-A West High Court Road,
2 51 71
Shankar Nagar Square, NAGPUR 440010
Institution of Engineers ( India ) Building, 1332 Shivaji Nagar, 5 24 35
PUNE 411005
*Sales Office in Calcutta is at 5 Chowringhee Approach, P. 0. Princep 27 88 00
Street. Calcutta 700072
tSales Office in Bombay is at Novelty
Chambers,
Grant Road, 89 66 28
Bombay 4O&JO7
#Sales Otfice in Bangalore is at Unity Building, Narasimharaja Square, 22 36 71
Bangalore 560002
Reprography
Unit,
BIS,
New Delhi,
India
SLNO.
(1)
HOSETYPE
(2)
TENSILE~IRENGTH
Min
(3)
(4)
MPa
9
ii)
iii)
ELONGATIONAT
BREAK,
M;r
Percent
Lining
4.0
200
Cover
4.0
200
Lining
5.0
25-O
Cover
7.0
250
Lining
7.0
250
Cover
10.0
300
(PCD13)
Reprography