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14BBG - Sec16 - NPRHD NQR NRR Diesel Cab Chassis Electrical-0215113 Final
14BBG - Sec16 - NPRHD NQR NRR Diesel Cab Chassis Electrical-0215113 Final
14BBG - Sec16 - NPRHD NQR NRR Diesel Cab Chassis Electrical-0215113 Final
16.1
Symbol
Meaning
Symbol
Meaning
Fuse
Electronic Parts
Fusible Link
Resistor
Fusible Link Wire
Speaker
Switch
Buzzer
Switch
Circuit Breaker
Switch (Normal Close Type)
Bulb
Contact Wiring
Double-Filament Bulb
Battery
Motor
Diode
Variable Resistor Rheostat
Symbol
Meaning
Coil (Inductor),
Solenoid Magnetic Valve
Relay
Connector
Light-Emitting Diode
Reed Switch
Condenser
Horn
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.2
Abbreviations
Abbreviation
6A/T
4A/T
A/T
ABS
APP
ATF
AUTO
BRKT
C/B
CKP
CMP
COMB
CONT
D.R.L.
DC
ECM
ECT
ECU
EGR
EHCU
FL
FRT
FT
H/L
HI
IAT
IC
LO
Definition
6-speed automatic transmission
4-speed automatic transmission
Automatic transmission
Anti-lock brake system
Accelerator pedal position
Automatic transmission fluid
Automatic
Bracket
Circuit breaker
Crankshaft position
Camshaft position
Combination
Control
Day time running light
Direct Current
Electronic control module
Engine coolant temperature
Electronic control unit
Exhaust gas recirculation
Electronic and hydraulic control unit
Fusible link
Front
Fuel temperature
Headlight
High
Intake air temperature
Integrated circuit
Low
Abbreviation
IG
kW
LH
LWB
M/T
M/V
MAF
MIL
OD
OPT
RWAL
PTO
RH
RR
SCV
ST
STD
SW
SWB
TCM
V
VSV
W
W/
W/O
W/S
WOT
Definition
Ignition
Kilowatt
Left Hand
Long Wheelbase
Manual Transmission
Magnetic valve
Mass air flow
Check engine light
Overdrive
Option
Rear Wheel Anti-lock Brake System
Power Take Off
Right Hand
Rear
Suction control valve
Start
Standard
Switch
Short Wheelbase
Transmission Control Module
Volt
Vacuum Switching Valve
Watt (S)
With
Without
Weld splice
Wide-open Throttle
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.3
Wiring
Wire Color
All wires have color-coded insulation. Wires belonging to a systems main harness will have a single color. Wires belonging to a systems
sub-circuits will have a colored stripe. Striped wires use the following code to show wire size and colors.
Example:
0.5
G / R
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.4
Abbreviations are used to indicate wire color within a circuit diagram. Refer to the following table.
Color-Coding
B
W
R
G
Y
L
O
Meaning
Black
White
Red
Green
Yellow
Blue
Orange
Color-Coding
BR
LG
GR
P
LB
V
Meaning
Brown
Light Green
Grey
Pink
Light Blue
Violet
Wire Size
The size of wire used in a circuit is determined by the amount of current (amperage), the length of the circuit, and the voltage drop allowed. The
following wire size and load capacity are specified by AWG (American Wire Gauge). (Nominal size means approximate cross sectional area.)
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.5
Nominal
Size
0.3
0.5
0.85
1.25
2
3
5
8
15
20
Cross Sectional
Area (mm2)
0.372
0.563
0.885
1.287
2.091
3.296
5.227
7.952
13.36
20.61
Outside
Diameter (mm)
1.8
2.0
2.2
2.5
2.9
3.6
4.4
5.5
7.0
8.2
Allowable
Current (A)
9
12
16
21
28
37.5
53
67
75
97
AWG Size
(Cross reference)
22
20
18
16
14
12
10
8
6
4
Additional information including complete chassis wiring schematics, connector locations, wire sizes, and pin connector diagrams can be obtained from our
service web site wwww.isuzutruckservice.com. There is a nominal fee for this service.
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.6
NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding.
In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.7
NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding.
In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.8
NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding.
In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding.
In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points
16.9
PAGE
16.10
PREPARATION
Installation Procedure
Inspect and ensure all components are free from defects or damages.
PROCEDURE
1) Remove dash cover. (Figure 1)
2) Remove top filler plug from
left side dash area. (Figure 2)
(Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.11
NPR HD, NQR, NRR Body Room Light, I.D. and Marker Lamp, Connector Location and Circuit Diagram (continued)
J-118 Rear Manufacture Connenctor-Connector End View
12010974
4-WAY M (BLK)
Pin
Wire Color
Circuit
Number
LT GRN/ BLK
BA48
RED
IA17
WHT/BLK
IA28
BLK
IX13
Ground
Function
1201-0974
Terminal
1208-9040
Terminal
1212-4587
Seal
1208-9679
Seal
1201-5193
1201-5797
Housing
1201-5787
Connector Seal
1201-0492
Dummy Seal
1201-0300
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.12
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PAGE
16.13
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PAGE
16.14
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PAGE
16.15
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PAGE
16.16
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PAGE
16.17
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PAGE
16.18
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PAGE
16.19
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PAGE
16.20
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16.21
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16.22
15200002
2-WAY M (BLK)
Pin
Wire Color
Circuit
Color
RED/BLU
KA23
BLK
KX01
Ground
Function
153000002
Terminal
12124977
Seal
12015899
TPA
15300014
Matching Plug
PED ASM
15300027
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.23
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.24
Radio Circuits
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.25
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.26
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.27
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.28
Wire Color
Wire Size
(mm2)
Wire Size
(AWG Approx)
Description/Notes
Red/Green
12
Red
12
Red
0.85
18
Black
0.85
18
The brake signal wire (Wire # 3) is activated by installation of a relay in the R-9 position in
the center relay console located in the center of the dash just above floor level.
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.29
The power supply for the trailer brake controller (Wire #1) is not energized from the factory.
To power the brake controller, the brake controller harness power supply must be plugged in to the chassis power supply plug.
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.30
4) Remove the tape from the wire with the Grey connector (Wire #1) and route this wire underneath of the right hand frame rail.
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
PAGE
16.31
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PAGE
16.32
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Page 1 of 2
PAGE
16.33
Connector Part
Information
Circuit
No.
R020054
8-Way M (BLK)
Connector Part
Information
Pin
Wire Color
Circuit
No.
GRN
MF02
Stop Lamp
Voltage
GRN/RED
BA04
Tail Lamp
Voltage
GRN/BLK
MF04
Left Turn
Signal
Voltage
GRN/WHT
MF05
Right Turn
signal
Voltage
BLK
MU01
Ground
Not Used
Not Used
RED/WHT
MF01
Pin
Wire
Color
8-Way F (BLK
Upfitter
Connector
Function
Function
Fuse FL-16
Supply
Power
LeftInner
Inner Side
Frame
Rail,
Behind
the Transmission
Crossmember
Left
Sideofofthe
the
Frame
Rail,
Behind
the Transmission
Crossmember
(Vehicle Specifi cations Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
Pag
PAGE
16.34
Fuel Tank Sending Unit Resistance (In-Frame Tank & Side Frame Tank)