Professional Documents
Culture Documents
Accounts Share
Accounts Share
Accounts Share
Chapter 13
Inventory Management
Learning Outcomes
Explain how effective inventory management contributes to
the competitive advantages of the firm;
Describe all the costs associated with inventory and to
indicate the various ways in which these costs could be
minimized;
Differentiate between continuous inventory systems and
periodic inventory systems and to provide examples of their
deployment in both manufacturing and service enterprises;
Use the basic EOQ model to determine the optimal size of
an inventory order and to specify the assumptions of the
model;
Use the quantity discount Model to determine the optimal Q;
Calculate the reorder point in a continuous inventory system
Copyright 2011 John Wiley & Sons, Inc.
13-2
12/1/2015
What Is Inventory?
Stock of items kept to meet future demand
Purpose of inventory management
how many units to order
when to order
13-3
13-4
12/1/2015
13-5
Types of Inventory
Raw materials
Purchased parts and supplies
Work-in-process (partially completed) products
(WIP)
Items being transported
Tools and equipment
13-6
12/1/2015
Independent
Demand for items used by external customers
Cars, appliances, computers, and houses are
examples of independent demand inventory
13-7
Inventory Costs
Carrying cost
cost of holding an item in inventory
Ordering cost
cost of replenishing inventory
Shortage cost
temporary or permanent loss of sales when
demand cannot be met
13-8
12/1/2015
13-9
ABC Classification
Class A
5 15 % of units
70 80 % of value
Class B
30 % of units
15 % of value
Class C
50 60 % of units
5 10 % of value
13-10
12/1/2015
ABC Classification
PART
UNIT COST
ANNUAL USAGE
1
2
3
4
5
6
7
8
9
10
$ 60
350
30
80
30
20
10
320
510
20
90
40
130
60
100
180
170
50
60
120
13-11
ABC Classification
PART
9
8
2
1
4
3
6
5
10
7
TOTAL
VALUE
% OF TOTAL
VALUE
$30,600
16,000
14,000
5,400
4,800
3,900
3,600
3,000
2,400
1,700
35.9
18.7
16.4
6.3
5.6
4.6
4.2
3.5
2.8
2.0
% OF TOTAL
QUANTITY
6.0
5.0
4.0
9.0
6.0
10.0
18.0
13.0
12.0
17.0
% CUMMULATIVE
A
B
C
6.0
11.0
15.0
24.0
30.0
40.0
58.0
71.0
83.0
100.0
$85,400
Example 10.1
Copyright 2011 John Wiley & Sons, Inc.
13-12
12/1/2015
ABC Classification
CLASS
A
B
C
ITEMS
9, 8, 2
1, 4, 3
6, 5, 10, 7
% OF TOTAL
VALUE
% OF TOTAL
QUANTITY
71.0
16.5
12.5
15.0
25.0
60.0
Example 10.1
Copyright 2011 John Wiley & Sons, Inc.
13-13
13-14
12/1/2015
13-15
Inventory Level
Order quantity, Q
Demand
rate
Average
inventory
Q
2
Reorder point, R
Lead
time
Order Order
placed receipt
Lead
time
Order Order
placed receipt
Time
13-16
12/1/2015
D - annual demand
Q - order quantity
CoD
Q
CcQ
2
Total cost =
CoD
+
Q
CcQ
2
13-17
Deriving Qopt
TC =
CcQ
CoD
+
Q
2
CoD
Cc
TC
= Q2 +
2
Q
C0D
Cc
0 = Q2 +
2
Qopt =
2CoD
Cc
CcQ
CoD
=
Q
2
Q2 =
Qopt =
2CoD
Cc
2CoD
Cc
13-18
12/1/2015
Total Cost
Slope = 0
Minimum
total cost
Carrying Cost =
CcQ
2
Ordering Cost =
CoD
Q
Order Quantity, Q
Optimal order
Qopt
13-19
EOQ Example
Cc = $0.75 per gallon
Co = $150
D = 10,000 gallons
Qopt =
2CoD
Cc
TCmin =
CoD
CcQ
+
Q
2
Qopt =
2(150)(10,000)
(0.75)
TCmin =
(150)(10,000) (0.75)(2,000)
+
2,000
2
10
12/1/2015
13-21
Q(1-d/p)
Maximum
inventory
level
Q
(1-d/p)
2
Average
inventory
level
0
Order
receipt period
Begin
End
order order
receipt receipt
Time
13-22
11
12/1/2015
d = demand rate
TC =
2CoD
Qopt =
d
p
Cc 1 -
d
p
CoD CcQ
d
Q + 2 1- p
13-23
2CoD
Qopt =
TC =
2(150)(10,000)
Cc 1 - d
p
CoD CcQ
d
Q + 2 1- p
Production run =
D = 10,000 gallons
p = 150 gallons per day
0.75 1 -
32.2
150
= 2,256.8 gallons
= $1,329
2,256.8
Q
=
= 15.05 days per order
150
p
13-24
12
12/1/2015
10,000
D
=
= 4.43 runs/year
2,256.8
Q
d
p
= 2,256.8 1 -
32.2
150
= 1,772 gallons
13-25
13-26
13
12/1/2015
=(D4*D5/D10)+(D3*D10/2)*(1-(D7/D8))
=D10*(1-(D7/D8))
13-27
13-28
14
12/1/2015
Quantity Discounts
Price per unit decreases as order
quantity increases
TC =
CoD
CcQ
+
+ PD
Q
2
where
P = per unit price of the item
D = annual demand
13-29
PRICE
$10
8 (d1)
6 (d2)
TC = ($10 )
TC (d1 = $8 )
TC (d2 = $6 )
Carrying cost
Ordering cost
Q(d1 ) = 100 Qopt
Copyright 2011 John Wiley & Sons, Inc.
Q(d2 ) = 200
13-30
15
12/1/2015
Quantity Discount
QUANTITY
PRICE
1 - 49
50 - 89
90+
$1,400
1,100
900
Qopt =
2CoD
=
Cc
For Q = 72.5
Co = $2,500
Cc = $190 per TV
D = 200 TVs per year
2(2500)(200)
= 72.5 TVs
190
TC =
CcQopt
CoD
+
2 + PD = $233,784
Qopt
TC =
CcQ
CoD
+ 2 + PD = $194,105
Q
For Q = 90
13-31
=IF(D10>B10,D10,B10)
=(D4*D5/E10)+(D3*E10/2)+C10*D5
13-32
16
12/1/2015
Reorder Point
R = dL
where
d = demand rate per period
L = lead time
13-33
Reorder Point
Demand = 10,000 gallons/year
Store open 311 days/year
Daily demand = 10,000 / 311 = 32.154
gallons/day
Lead time = L = 10 days
R = dL = (32.154)(10) = 321.54 gallons
13-34
17
12/1/2015
Safety Stock
Safety stock
buffer added to on hand inventory during lead time
Stockout
an inventory shortage
Service level
probability that the inventory available during lead
time will meet demand
P(Demand during lead time <= Reorder Point)
13-35
Inventory level
Reorder
point, R
0
LT
LT
Time
13-36
18
12/1/2015
Inventory level
Reorder
point, R
Safety Stock
0
LT
Time
LT
13-37
13-38
19
12/1/2015
Probability of
a stockout
Safety stock
zd L
dL
Demand
13-39
Safety stock = z d L
= (1.65)(5)( 10)
= 326.1 gallons
= 26.1 gallons
13-40
20
12/1/2015
13-41
tb + L - I
where
d
tb
L
d
zd
tb + L = safety stock
I = inventory level
13-42
21
12/1/2015
13-43
Q = d(tb + L) + zd
tb + L - I
= (6)(60 + 5) + (1.65)(1.2)
60 + 5 - 8
= 397.96 packages
13-44
22
12/1/2015
13-45
13-46
23