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  • Circular Weld

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    John Paul Umali
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    This document contains calculations for designing fillet welds connecting circular hollow section (CHS) and rectangular hollow section (RHS) structural members. It provides design parameters such as forces, moments, weld properties, and calculates weld geometry including length, width, thickness and location. Stress analysis is performed on the welds under torsion and bending. Minimum required weld thickness is determined based on strength criteria and compared to the proposed weld thickness to check adequacy. All three weld connections are found to be adequate based on the given weld thickness.

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    This document contains calculations for designing fillet welds connecting circular hollow section (CHS) and rectangular hollow section (RHS) structural members. It provides design parameters such as forces, moments, weld properties, and calculates weld geometry including length, width, thickness and location. Stress analysis is performed on the welds under torsion and bending. Minimum required weld thickness is determined based on strength criteria and compared to the proposed weld thickness to check adequacy. All three weld connections are found to be adequate based on the given weld thickness.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    29 views12 pages

    Circular Weld

    Uploaded by

    John Paul Umali
    This document contains calculations for designing fillet welds connecting circular hollow section (CHS) and rectangular hollow section (RHS) structural members. It provides design parameters such as forces, moments, weld properties, and calculates weld geometry including length, width, thickness and location. Stress analysis is performed on the welds under torsion and bending. Minimum required weld thickness is determined based on strength criteria and compared to the proposed weld thickness to check adequacy. All three weld connections are found to be adequate based on the given weld thickness.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 12

    Weld Design For CHS

    Design Parameter
    Fx
    Fz
    Fy
    Mx
    Mz
    Weld
    E
    Grade
    pw
    Lw
    ww
    tw
    Lt

    =
    =
    =
    =
    =
    =
    =
    =

    0.0
    83.13
    0.0
    0.00
    0.00
    Fillet Weld
    E42
    S275

    kN
    kN
    kN
    kNm
    kNm

    Maximum Shear Force at X Axis


    Maximum Shear Force at Z Axis
    Maximum Shear Force at Y Axis
    Mx , Max. Torsional Moment
    Mz , Max. Flexural Moment
    Type of Weld
    Weld Electrode ( BS 639 )
    Steel Grade ( BS 4360 )

    =
    =
    =
    =
    =
    =

    220
    88
    0
    5
    * Lw

    N/mm2
    mm
    mm
    mm

    Design strength of fillet weld


    Diameter of Weld
    Width of weld for rectangular shape weld
    Thickness of Fillet Weld

    276.4608

    mm

    4.2

    Torsional Shearing Stress of Weld

    Mo
    xw
    zw

    =
    =
    =

    Ix

    =
    =

    Iz

    =
    =

    0
    44
    44

    mm
    mm

    Location of weld Centroid At X Axis


    Location of weld Centroid At Z Axis

    mm3

    Moment of Inertia of Weld at X Axis

    mm3

    Moment of Inertia of Weld at Z Axis

    (Lw /2 )3
    301029
    (Lw /2 )3
    301029

    Flexural Shearing Stress of Weld


    fy1

    Mx* ( zw)

    Ix
    =
    fy2

    0.00

    N/mm
    Mz* ( xw)

    Iy

    fy'

    0.00

    N/mm

    =
    =

    fz1 + fz2
    0.00

    N/mm

    Total Flexural Stress at Weld

    4.4

    Minimum Weld Thickness Requirement

    FR

    =
    =
    =

    tmin

    =
    Since

    tmin

    [ (fy' )2 + ( Fx / Lt 2 + Fy/Lt 2+ Fz/Lt2) ]0.50


    300.69

    N/mm

    Maximum Shearing Stress at Most Stressed

    FR
    0.707 * ( 1mm ) * pw
    1.933
    mm
    <

    Minimum Thickness of Weld required


    tw

    therefore the weld Connection is

    B.S. Table 10
    B.S. Table 37

    ADEQUATE

    Weld Design For RHS


    Design Parameter
    Fx
    Fz
    Fy
    Mx
    Mz
    Weld
    E
    Grade
    pw
    Lw
    ww
    tw
    Lt

    =
    =
    =
    =
    =
    =
    =
    =

    20.0
    50
    20.0
    0.00
    45.00
    Fillet Weld
    E42
    S275

    kN
    kN
    kN
    kNm
    kNm

    Maximum Shear Force at X Axis


    Maximum Shear Force at Z Axis
    Maximum Shear Force at Y Axis
    Mx , Max. Torsional Moment
    Mz , Max. Flexural Moment
    Type of Weld
    Weld Electrode ( BS 639 )
    Steel Grade ( BS 4360 )

    =
    =
    =
    =
    =
    =

    220
    250
    150
    6
    2* Lw + 2 * ww

    N/mm2
    mm
    mm
    mm

    Design strength of fillet weld


    Length of Weld
    Width of weld for rectangular shape weld
    Thickness of Fillet Weld

    800

    mm

    Total Length of Weld

    4.2

    Torsional Shearing Stress of Weld

    Mo
    xw
    zw

    =
    =
    =

    Ix

    =
    =

    Iz

    =
    =

    75
    125

    mm
    mm

    Location of weld Centroid At X Axis


    Location of weld Centroid At Z Axis

    Lw2 ( 3ww + Lw )
    6
    7291667
    ww2 ( 3Lw + ww )

    Moment of Inertia of Weld at X Axis


    mm

    6
    3375000
    mm3
    Flexural Shearing Stress of Weld
    fy1

    Moment of Inertia of Weld at Z Axis

    Mz* ( zw)

    Ix
    =
    fy2

    771.43

    N/mm

    Mx* ( xw)

    Iz

    fy'

    0.00

    N/mm

    =
    =

    fz1 + fz2
    771.43

    N/mm

    Total Flexural Stress at Weld

    4.4

    Minimum Weld Thickness Requirement

    FR

    =
    =
    =

    tmin

    =
    Since

    tmin

    [ (fy' )2 + ( Fx / Lt 2 + Fy/Lt 2+ Fz/Lt2) ]0.50


    883.93

    N/mm

    Maximum Shearing Stress at Most Stressed

    FR
    0.707 * ( 1mm ) * pw
    5.683
    mm
    <

    Minimum Thickness of Weld required


    tw

    therefore the weld Connection is

    B.S. Table 10
    B.S. Table 37

    ADEQUATE

    Weld Design For RHS


    Design Parameter
    Fx
    Fz
    Fy
    Mx
    Mz
    Weld
    E
    Grade
    pw
    Lw
    ww
    tw
    Lt

    =
    =
    =
    =
    =
    =
    =
    =

    0.0
    1.243
    0.0
    0.00
    45.00
    Fillet Weld
    E42
    S275

    kN
    kN
    kN
    kNm
    kNm

    Maximum Shear Force at X Axis


    Maximum Shear Force at Z Axis
    Maximum Shear Force at Y Axis
    Mx , Max. Torsional Moment
    Mz , Max. Flexural Moment
    Type of Weld
    Weld Electrode ( BS 639 )
    Steel Grade ( BS 4360 )

    =
    =
    =
    =
    =
    =

    220
    250
    150
    6
    Lw + 2 * w w

    N/mm2
    mm
    mm
    mm

    Design strength of fillet weld


    Length of Weld
    Width of weld for rectangular shape weld
    Thickness of Fillet Weld

    550

    mm

    Total Length of Weld

    4.2

    Torsional Shearing Stress of Weld

    Mo
    xw
    zw

    =
    =
    =

    Ix

    =
    =

    Iz

    =
    =

    125
    125

    mm
    mm

    Location of weld Centroid At X Axis


    Location of weld Centroid At Z Axis

    mm3

    Moment of Inertia of Weld at X Axis

    mm3

    Moment of Inertia of Weld at Z Axis

    (Lw /2 )3
    6902095
    (Lw /2 )3
    6902095

    Flexural Shearing Stress of Weld


    fy1

    Mx* ( zw)

    Ix
    =
    fy2

    0.00

    N/mm
    Mz* ( xw)
    Iy

    fy'

    814.97

    N/mm

    =
    =

    fz1 + fz2
    814.97

    N/mm

    Total Flexural Stress at Weld

    4.4

    Minimum Weld Thickness Requirement

    FR

    =
    =
    =

    tmin

    =
    Since

    tmin

    [ (fy' )2 + ( Fx / Lt 2 + Fy/Lt 2+ Fz/Lt2) ]0.50


    817.23

    N/mm

    Maximum Shearing Stress at Most Stressed

    FR
    0.707 * ( 1mm ) * pw
    5.254
    mm
    <

    Minimum Thickness of Weld required


    tw

    therefore the weld Connection is

    B.S. Table 10
    B.S. Table 37

    ADEQUATE

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