7 TANK PROCESS

DEGREASIN
G

WATER
RINSING

DERUSTING

WATER
RINSING

PHOSPHATIN
G

WATER
RINSING

PASSIVATIO
N

WASTE WATER OF 7 TANK PROCESS GOES TO ETP PLANT.

PARAMETERS HAS MENTION ON LAST PAGE

DEGREASING
CHEMICAL USED

ALKALI BUILDER, CARBONATES,

PHOSPHATE ETC

TEMPERATURE

55-65C

DEEPING TIME

8 - 10 Min

CONCENTRATION

3-5 % IN WATER

TITRATION ( TESTING PROCEDURE

OF POINTAGE )

BY N/10 H2SO4, INDICATOR MITHYL

ORANGE

POINTAGE

58-62 ml

ADDITION TO INCREASE BY 1

90gms/100 ltr

HAZARD LEVEL

IRRITANT

MATERIAL SAFETY DATA SHEET

1.0 CHEMICAL NAME :
2.0 TRADE NAME

Degreasing Chemical
:

DELUBE LP

3.0 CHEMICAL CHARACTERISTICS

3.1 Chemical constituents
3.2 Chemical Formula
3.3 Supply Form

Alkali builders, Carbonates ,Phosphates

e.t.c
A Mixture
Powder

4.0 PHYSICAL PROPERTIES

4.1 Colour & Appearance

Off white colour

4.2 Solubility in water

Soluble

4.3 pH (10g/L) at RT

More than 9.0

4.4 Boiling Range

N.A.

4.5 Odour

Non Characteristic

4.6 Danger of explosion

Product is not explosive

4.7 Self Inflammatory

Product is not self igniting

5.0 HAZARD LEVEL

Irritant

6.0 SAFETY IN ROAD TRANSIT

6.1 Good Declaration

Alkaline powder, Corrosive

6.2 Packing Material

Poly woven bags

6.3 Minimum Qty. Pre Pack

25 Kgs.

7.0 SAFETY IN HANDLING

7.1 Wear Rubber Gloves.
7.2 Wear Eye Goggles while Handling and working.
7.3 Keep Container in upright position.
8.0 TOXICOLOGICAL PROPERTIES
9.0 SAFETY IN IN-HOUSE
HANDLING
9.1 Gloves

9.2 Eyes

9.3 Clothing :

Non-toxic but corrosive

Wear PVC gloves

Wear eye goggles or face shields.
Regular
Wear PVC gum boots

9.4 Footwear :
10.0 FIRE AND EXPLOSION
HAZARD

Non- Flammable

11.0 HAZARDOUS INGREDIENTS

Carbonates ,Phosphates ,Silicates e.t.c

12.0 FIRST AID MEASURES :

12.1 Instantly remove any clothing soiled by the product
12.2 Inhalation: Supply fresh air.

12.3 Skin Contact : Instantly wash with water and soap and rinse thoroughly
12.4 Eye Contact : Rinse opened eyes for several minutes under running water,
consult Doctor.
12.5 Swallowed: Immediately Consult Doctor.
13.0 STORAGE REQUIREMENTS
shady place.

Store in a cool

14.0 SHELF LIFE

2 Years

WATER RINSING
CHEMICAL USED

PURE WATER ( H2O )

TEMPERATURE

AMBIENT

DEEPING TIME

30-60 Sec

PH

7.5-8.5

FLOW OF WATER

CONTINOUS

DERUSTING

CHEMICAL USED

PHOSPHORIC ACID,
SULPHURIC ACID &
SURFACTANT ETC

TEMPERATURE

AMBIENT

DEEPING TIME

8 - 15 Min

CONCENTRATION

20 - 30 % OF WATER

TITRATION

BY N/10 NaOH,
INDICATOR MITHYL
ORANGE

POINTAGE

20-25 ml

ADDITION TO INCREASE BY 1

1.2 Ltr/100 ltr

HAZARD LEVEL

CORROSIVE

MATERIAL SAFETY DATA SHEET

1.0 CHEMICAL NAME :
2.0 TRADE NAME

Derusting Chemical
:

DEOXID-140

3.0 CHEMICAL CHARACTERISTICS

3.1 Chemical constituents
3.2 Chemical Formula
3.3 Supply Form

Phosphoric acid, sulphuric

acid,Surfactant e.t.c
A Mixture
Liquid

4.0 PHYSICAL PROPERTIES

4.1 Colour & Appearance

Clear Liquid

4.2 Solubility in water

Miscible

4.3 pH (10g/L) at RT

Less than 2

4.4 Boiling Range

Above 100C

4.5 Odour

Characteristic Smell

4.6 Danger of explosion

Product is not explosive

4.7 Self Inflammatory

Product is not self igniting

5.0 HAZARD LEVEL

Corrosive

6.0 SAFETY IN ROAD TRANSIT

6.1 Good Declaration

Acidic liquid, Corrosive

6.2 Packing Material

HDPE Carboys

6.3 Minimum Qty. Pre Pack

40 Kgs.

7.0 SAFETY IN HANDLING

7.1 Wear Rubber Gloves.
7.2 Wear Eye Goggles while Handling and working.
7.3 Keep Container in upright position.
8.0 TOXICOLOGICAL PROPERTIES
9.0 SAFETY IN IN-HOUSE
HANDLING
9.1 Gloves

9.2 Eyes

9.3 Clothing :

Toxic and corrosive

Wear PVC gloves

Wear eye goggles or face shields.
Regular
Wear PVC gum boots

9.4 Footwear :
10.0 FIRE AND EXPLOSION
HAZARD

Non- Flammable

11.0 HAZARDOUS INGREDIENTS

Phosphates, Sulphates etc.

12.0 FIRST AID MEASURES :

12.1 Instantly remove any clothing soiled by the product
12.2 Inhalation: Supply fresh air.
12.3 Skin Contact : Instantly wash with water and soap and rinse thoroughly

12.4 Eye Contact : Rinse opened eyes for several minutes under running
water, consult Doctor.
12.5 Swallowed: Immediately Consult Doctor.
13.0 STORAGE REQUIREMENTS
place.

Store in a cool shady

14.0 SHELF LIFE

2 Years

WATER RINSING
CHEMICAL USED

PURE WATER ( H2O )

TEMPERATURE

AMBIENT

DEEPING TIME

30-60 Sec

PH

5.5-6.5

FLOW OF WATER

CONTINOUS

PHOSPHATING

CHEMICAL USED

ZINC, PHOSPHORIC ACID, CALCIUM,

NITRIC ACID ETC

TEMPERATURE

65-75C

DEEPING TIME

8-10 Min

ZN 502 CONCENTRATION

5 % IN WATER

ZN 502 TITRATION

BY N/10 NaOH, INDICATOR

PHENOLPHTHALIEN

POINTAGE

27-30 ml

ADDITION TO INCREASE BY 1

180 g/100 Ltr

ACCELRATOR CONCENTRATION

0.025 % OF SOLUTION

ACCELRATOR VALUE

2 TO 4

TONER TITRATION

BY SULPHAMIC ACID

HAZARDOUS

CORROSIVE

MATERIAL SAFETY DATA SHEET

1.0 CHEMICAL NAME :

Phosphating Chemical

3.0 CHEMICAL CHARACTERISTICS

3.1 Chemical constituents

3.2 Chemical Formula

3.3 Supply Form
4.0 PHYSICAL PROPERTIES

Zinc, Phosphoric acid, Calcium, Nitric

acid e.t.c
A Mixture
Liquid

4.1 Colour & Appearance

Clear Liquid

4.3 Solubility in water

Miscible

4.4 pH (10g/L) at RT

Less than 2.0

4.5 Boiling Range

Above 100C

4.6 Odour

Characteristic Smell

4.7 Danger of explosion

Product is not explosive

4.8 Self Inflammatory

Product is not self igniting

5.0 HAZARD LEVEL

Corrosive

6.0 SAFETY IN ROAD TRANSIT

6.1 Good Declaration

Acidic liquid, Corrosive

6.2 Packing Material

HDPE Carboys

6.3 Minimum Qty. Pre Pack

40 Kgs.

7.0 SAFETY IN HANDLING

7.1 Wear Rubber Gloves.
7.2 Wear Eye Goggles while Handling and working.
7.3 Keep Container in upright position.
8.0 TOXICOLOGICAL PROPERTIES
9.0 SAFETY IN IN-HOUSE
HANDLING
9.1 Gloves

9.2 Eyes

9.3 Clothing :

Toxic and corrosive

Wear PVC gloves

Wear eye goggles or face shields.
Regular
Wear PVC gum boots

9.4 Footwear :
10.0 FIRE AND EXPLOSION
HAZARD

Non- Flammable

11.0 HAZARDOUS INGREDIENTS

Zinc, Phosphoric acid, Nitric acid e.t.c.

12.0 FIRST AID MEASURES :

12.1 Instantly remove any clothing soiled by the product
12.2 Inhalation: Supply fresh air.
12.3 Skin Contact : Instantly wash with water and soap and rinse thoroughly
12.4 Eye Contact : Rinse opened eyes for several minutes under running water,
consult Doctor.
12.5 Swallowed: Immediately Consult Doctor.
13.0 STORAGE REQUIREMENTS

Store in a cool shady place.

14.0 SHELF LIFE

2 Years

MATERIAL SAFETY DATA SHEET

1.0 CHEMICAL NAME :
2.0 TRADE NAME

Accelerator
:

T.C.2

3.0 CHEMICAL CHARACTERISTICS

3.1 Chemical constituents

Nitrite Ions e.t.c

3.2 Chemical Formula

A Mixture

3.3 Supply Form

Powder

4.0 PHYSICAL PROPERTIES

4.1 Colour & Appearance

Pale Yellow

4.2 Solubility in water

Soluble

4.3 pH (10g/L) at RT

More than 7.0

4.4 Boiling Range

N.A

4.5 Odour

Non Characteristic

4.6 Danger of explosion

Product is non explosive

4.7 Self Inflammatory

Product is non self igniting

5.0 HAZARD LEVEL

Corrosive

6.0 SAFETY IN ROAD TRANSIT

6.1 Good Declaration

Alkaline Liquid , Corrosive

6.2 Packing Material

HDPE Bags

6.3 Minimum Qty. Pre Pack

25 Kgs.

7.0 SAFETY IN HANDLING

7.1 Wear Rubber Gloves.
7.2 Wear Eye Goggles while Handling and working.
7.3 Keep Container in upright position.
8.0 TOXICOLOGICAL PROPERTIES
9.0 SAFETY IN IN-HOUSE
HANDLING
9.1 Gloves

9.2 Eyes

9.3 Clothing :

Non Toxic but corrosive

Wear PVC gloves

Wear eye goggles or face shields.
Regular
Wear PVC gum boots

9.4 Footwear :
10.0 FIRE AND EXPLOSION
HAZARD

Non- Flammable

11.0 HAZARDOUS INGREDIENTS

Nitrates Ions e.t.c.

12.0 FIRST AID MEASURES :

12.1 Instantly remove any clothing soiled by the product
12.2 Inhalation: Supply fresh air.
12.3 Skin Contact : Instantly wash with water and soap and rinse thoroughly
12.4 Eye Contact : Rinse opened eyes for several minutes under running
water, consult Doctor. 12.5 Swallowed: Immediately Consult Doctor.
13.0 STORAGE REQUIREMENTS
place.
14.0 SHELF LIFE

Store in a cool shady

2 Years

WATER RINSING
CHEMICAL USED

PURE WATER ( H2O )

TEMPERATURE

AMBIENT

DEEPING TIME

30-60 Sec

PH

5.5-6.5

FLOW OF WATER

CONTINOUS

PASSIVATION
CHEMICAL USED

PHOSPHORIC ACID, ADDITIVES

TEMPERATURE

70-80C

DEEPING TIME

30-60 sec

CHEMICAL COMPOSITION

0.025 -0.05 % OF WATER

PH

4.5-5.5

TITRATION ( CHROME PRESENCE )

TESTING & CONTROL

By PH

HAZARDOUS

CORROSIVE

MATERIAL SAFETY DATA SHEET

1.0 CHEMICAL NAME :
2.0 TRADE NAME

Passivation
:

KRISPAS NC

3.0 CHEMICAL CHARACTERISTICS

3.1 Chemical constituents

Phosphoric acid, Additives, e.t.c

3.2 Chemical Formula

A Mixture

3.3 Supply Form

Liquid

4.0 PHYSICAL PROPERTIES

4.1 Color & Appearance

Clear Liquid

4.2 Solubility in water

Miscible

4.3 pH (10g/L) at RT

Acidic less than 2

4.4 Boiling Range

Above 100C

4.5 Odour

Characteristic Smell

4.6 Danger of explosion

Product is not explosive

4.7 Self Inflammatory

5.0 HAZARD LEVEL

Product is not self igniting

Corrosive

6.0 SAFETY IN ROAD TRANSIT

6.1 Good Declaration

Acidic liquid, Corrosive

6.2 Packing Material

HDPE Carboys

6.3 Minimum Qty. Pre Pack

5/10 Kg.

7.0 SAFETY IN HANDLING

7.1 Wear Rubber Gloves.
7.2 Wear Eye Goggles while Handling and working.
7.3 Keep Container in upright position.
8.0 TOXICOLOGICAL PROPERTIES
9.0 SAFETY IN IN-HOUSE
HANDLING
9.1 Gloves

9.2 Eyes

9.3 Clothing :

Toxic and corrosive, chrome free.

Wear PVC gloves

Wear eye goggles or face shields.
Regular
Wear PVC gum boots

9.4 Footwear :
10.0 FIRE AND EXPLOSION
HAZARD

Non- Flammable

11.0 HAZARDOUS INGREDIENTS

Phosphates, e.t.c.

12.0 FIRST AID MEASURES :

12.1 Instantly remove any clothing soiled by the product
12.2 Inhalation: Supply fresh air.
12.3 Skin Contact : Instantly wash with water and soap and rinse thoroughly
12.4 Eye Contact: Rinse opened eyes for several minutes under running
water, consult Doctor.
12.5 Swallowed: Immediately Consult Doctor.

13.0 STORAGE REQUIREMENTS

place.

Store in a cool shady

14.0 SHELF LIFE

2 Years

WASTE WATER PARAMETERS FEED & TREATED

Description

Effluent/ Feed

Treated/ Desired

pH

59

7.5 8.5

TSS

< 1500 ppm

< 100 ppm

Oil & Grease

< 150 ppm

< 10

ppm

BOD

< 250 ppm

< 100 ppm

COD

< 850 ppm

< 250 ppm