MAN Diesel PrimeServ Academy

Exhaust Valve Design

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ME
- Exhaust
system
(July
2009)
ME Engine
Enginecontrol
controlsystem
system
Exhaust
system
(July
2009)

MAN Diesel

2009/07/01

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Exhaust Valve System

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1) Exhaust valve actuator

2) Exhaust valve

3) Special running
conditions
ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Exhaust Valve Actuation

MC versus ME
Hydraulic
push rod

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Exhaust valve
Actuator

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Exhaust
valve spindle

High pressure
hydraulic oil
inlet

FIVA Valve

ME Engine control system - Exhaust system (July 2009)

Accumulator

MAN Diesel

2009/07/01

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Exhaust Valve
Pipe Connections

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ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Exhaust Valve Actuator

Top Cover

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Minimesh

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Actuator Housing

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Actuator Pistons

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ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Exhaust Valve Actuator

Working Principle

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Actuator

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Unpressurised hydraulic oil

Pressurised hydraulic oil

FIVA

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ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Exhaust Valve Actuation

Initial Position

Step 1

Step 2

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ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

Design Features
MC versus ME
S50MC-C

S50ME-C
Air spring size
for closing the
exhaust valve
reduced

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ME Engine control system - Exhaust system (July 2009)

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Hydraulic damper for

fixed valve stroke

Different valve
spindle design

MAN Diesel

2009/07/01

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Design Details

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Self-adjusting damper piston

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Hydraulic nut/measuring cone

Contact less sensor with

integrated electronics

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Inlet lube oil

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Outlet lube oil

Damper

Air inlet

ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Exhaust Valve Assembly

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ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Exhaust Valve

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Sealing Oil Control Unit

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Feed back sensor

Oil inlet to damper

Drain pipes

ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Sealing Oil Control Unit

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Sealing oil

ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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MOP Exhaust Valve Adjustments

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Adjustment of exhaust
valve closing time

Adjustment of exhaust
valve opening time

ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Special running conditions, open exh-valve

Small Bore Program (50 ME)

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Check pressure free at minimess point 455

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Close
Open
ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Special running conditions, open exh-valve

Small Bore Program (50 ME)

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Connect
the mini-mesh
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540

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ME Engine control system - Exhaust system (July 2009)

hose between top

flange on actuator
point 540 and point 425
at the hydraulic block

MAN Diesel

2009/07/01

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Special running conditions, open exh-valve

Small Bore Program (50 ME)

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Open

Close
ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Special running conditions, open exh-valve

Large Bore Program (From 60 and up)

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Close
Open

Check pressure free at minimess point 455

ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

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Special running conditions, open exh-valve

Large Bore Program (From 60 and up)

(From 60 and up)

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ME Engine control system - Exhaust system (July 2009)

Close valve 531 to

shut off oil to damper

MAN Diesel

2009/07/01

< 18 >

Special running conditions, open exh-valve

Large Bore Program (From 60 and up)

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Disconnect air
supply to air spring

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Check that the exh. valve spindle has

moved to open position on the
Main Operating Panel, Maintenance

System View I/O Test CCU, Ch 34

Drain off air pressure from

air cylinder with a mandrel

ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

< 19 >

Special running conditions, open exh-valve

Large Bore Program (From 60 and up)

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ME Engine control system - Exhaust system (July 2009)

Remove plug screw and mount tools to

keep exhaust valve spindle open

MAN Diesel

2009/07/01

< 20 >

Special running conditions, open exh-valve

Large Bore Program (From 60 and up)

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Open damper oil supply

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Valve 531

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Reconnect air supply

under air piston
ME Engine control system - Exhaust system (July 2009)

MAN Diesel

2009/07/01

< 21 >