PUMPS

TECHNOLOGY

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 :


.

PUMPS

POSITIVE
DISPALCEMENT

DYNAMIC

RECIPROCATING

ROTARY

CENTRIFUGAL

SPECIAL EFFECT

PISTON

PLUNGER

DIAPHRAGM

SINGLE
ACTING

DOUBLE
ACTING

JET GAS LIFT

AXIL FLOW

RADIAL FLOW

GEAR

SCREW

LOBE

SLIDE VANE

PISTON



)1
)2
)3
)4 ( )
)5
)6



-1 DYNAMIC PUMPS

-2

POSITIVE PUMPS

.


( ).

DYNAMIC PUMPS

POSITIVE PUMPS

DIFFUSER
1

V2

V1

P2

P1

V2 < V1
P2 < P1
-1 ( )
RECIPROCATING
2

-1

-2

-2

-3

SCREW

-4

VANE

GEAR

-5 LOBE
3

 -1
.

.

CENTRIFUGAL PUMPS

Centrifugal Pump

PUMP CASING
IMPELLER
SHAFT
BEARING

PACKING
PACKING GLAND
WEARING RING
SUCTION / DISCHARGE



( (PERFORMANCE CURVES

.

) ( SINGLE STAGE PUMP

( ) MULTI STAGE PUMP

90 70
55 75 3 2
.

CENTRIFUGAL PUMP STYLES

)1
( )

( )

 )2
SOLID CASING

 HORIZONTAL SPLIT CASING

( ) .

BARELL CASING

.
10

)3

VERTICAL PUMP
HORIZONTAL PUMP

11

 )4
( ) (
) ( )
( ) ( )

.

12

 -2

POSITIVE DISPACEMENT PUMPS

.

)1 .
)2 .
)3
)4 PLUNGER PUMP


RECIPROCATING PUMPS

13

 ROTARY PUMPS

14



) )EFFECIENCY
) (OUTPUT POWER

)(INPUT POWER

)Efficiency = = (Hydraulic Power) / (Mechanical Power

)Efficiency = = (PQ / Constant) / (Mechanical Power
)(Mechanical Power) = PQ / ( Constant
) (P P = h
(h) ( )
)(Mechanical Power) = ( Q h)/ ( Constant
) (Q ( )

](Mechanical Horse Power) = [ (Kg/m3) Q (m3/s) h (mt)]/ [ 75





( )

Mechanical Horse Power

)(Kg/m3

)Q (m3/s
)h (mt

)P (bar

15





)1
)2
)3 ( )
)4
-1

16

 -2

)1

)2



.
)3

) (STEAM TURBINE GOVERNER

17

 )4

)5
)6
-3 ( )


)1
)2
)3
)4

18

 -4

AXIAL FLOW COMPRESSOR

COMBUSTION CHAMBER

)1

)2 WATER FLOOD

PORTABLE PUMPS

19

 DRUMS
ROTARY PUMPS

PORTABLE PUMP

20

21

CASING

- SUCTION NOZZLE & DISCHARGE NOZZLE

- STUFFING BOX

- IMPELLER
- SHAFT
- ( BEARING )

22

 -1

CASING

CASING

VOLUTE

DIFFUSER CASING

23

-2

IMPELLER

-1
-1
SINGLE SUCTION IMPELLER

-2
DOUPLE SUCTION IMPELLER

24

 -2
- 1
RADIAL VANE IMPELLER

- 2
AXIAL FLOW IMPELLER

- 3

- 4

MIXED FLOW IMPELLER

INDUCER

25

 -1
-1
OPEN IMPELLER

-1
SEMI OPEN ( SEMI SHROUDED ) IMPELLER

-1
CLOSED (SHROUDED ) IMPELLER

26

-3

WEARING RING

RECIRCULATION


ROTATING WEARING RING
STATIONARY WEARING RING

.

27


.i FLAT TYPE

.ii ))L

L TYPE

NOZZLE RING

)(L
28

.iii

LABYRINTH TYPE RINGS

-4

SHAFT AND SHAFT SLEEVES

.

SLEEVES

( ) KEYS

29

30

-5

BEARING

AXIAL THRUST MOVEMENT LINE
RADIAL

)1 ANTI FRICTION BEARING
)2 OIL FILM BEARING

OUTBOARD BEARING

INBOARD BEARING
BEARING HOUSING

31

OIL FILM BEARING

ANTI FRICTION BEARING

( )

32

 - ANTI FRICTION BEARING

BALL

BEARING ROLLER BEARING

-1 SINGLE RAW DEEP GROOVE

-2

-3

DOUBLE RAW DEEP GROOVE

DOUBLE RAW SELF ALIGNING

-4

ANGULAR CONTACT

ROLLER BEARING

33

 ROLLER BEARING

LUBRICATION OF ANTIFRICTION BEARING

34

 - OIL FILM BEARING

1


35

-1

CYLINDERICAL BEARING

-2 CYLINDERICAL BEARING
WITH AXIAL GROOVE

-3

TILTING PAD BEARING

35


1.5 35

TILTING PAD BEARING

-
-

36

AXIAL THRUST

BEARING

AXIAL THRUST BEARING

37


-

OPPOSED IMPELLER

-

-

BALANCING DRUM

BALANCING DISC

38

-6

BALANCING DISK AND BALANCING DRUM

BALANCING DRUM

( )
(
)

% 10

BALANCING DRUM

BALANCING DISC

39

BALANCING DISC

40

 ( ) COUPLIING

-

-
-
-
-

FLEXIBLE COUPLING

RIGID COUPLING

MISSALIGNMENT

41

 RIGID COUPLING

MISSALIGNMENT

42

ALIGNMENT

( )

-1

-2

-3

43

-7

SEALING

STUFFING BOX

- BACKING
- MECHANICAL SEAL
BACKING

44





45

90



LANTERN RING

45

 PACKING MATERIALS
-1 ASBESTOS PACKING

232
-2 NON ASBESTOS PACKING

-3 METALIC PACKING

MECHANICAL SEAL

MECHANICAL SEAL

46


BACKING

-1

-1

-2

-2

-3

-3

-4

-4

-5

MECHANICAL SEAL

-1

-1

-2

-2

-3

-4
-5
-6

47

48

 CLASSIFICATION OF MECHANICAL SEAL

.i

SINGLE SEAL

INTERNALLY MOUNTED

- EXTERNALLY MOUNTED

.ii

MULTIPLE SAEL
- DOUBLE SEAL

TANDEM SEAL

-1

BALANCED OR UNBALANCED

-2 ROTATING OR STAIONARY SEAL HEAD

-3

SINGLE OR MULTIBLE SPRINGS

-4

PUSHER OR NON PUSHER SEAL

49

50

51

 :



-1 DENISTY

-2 SPECIFIC WEIGHT

-3 SPECIFIC VOLUME

-4 SPECIFIC GRAVITY

-5 PRESSURE

=
-6 VAPOUR PRESSURE

-7 FLOW

52

 -8 SUCTION HEAD

-
SUCTION HEAD

-
SUCTION LIFT

53

 SPECIFIC SPEED

NS = (N Q) / H 3/4

NS

: SPECIFIC SPEED

: ( )

: ( )

: () HEAD

FLOW

54

 PRESSURE , LEVEL RELATIONSHIP

P=gh

P1 = g h1
2

P2 = g h2

h2

>

h1

P2

>

P1

55


-1

1500 /
5.7( / 220 /
) % 23 11.2( /
800 / ) % 40
3000 /



-2





-3

56

 -4 CAVITATION

-


-


( ) NET POSITIVE SUCTION HEAD

-5 (NET POSITIVE SUCTION HEAD (NPSH

57

)NPSH (REQUIRED

)NPSH (AVAILABLE

)NPSH (AVAILABLE) NPSH (REQUIRED

-6


-7


PUMP CHARACHETRISTIC CURVES

58







OPERATING POINT

59





.1 PARALLEL OPERATION

60

] [ A0 A1 - (AB)2 (AB)3
.2 SERIES OPERATION

] [ A0 (AB)1 - (AB)2 (AB)3

61

POSITIVE DISPALCEMENT PUMPS

RECIPROCATING

ROTARY

PISTON

PLUNGER

DIAPHRAGM

SINGLE
ACTING

DOUBLE
ACTING

GEAR

SCREW

LOBE

SLIDE
VANE

PISTON

RECIPROCATING PUMPS
ROTARY PUMPS
-1 RECIPROCATING PUMPS






62

PLUNGER PUMPS

PISTON PUMPS

CYLINDER

PLUNGER PUMP
PISTON PUMP

SUCTION STROKE

DISHARGE STROKE


CRANK SHAFT

CONNECTING ROD
CROSS HEAD PLUNGER PISTON

CYLINDER

( ) SUCTION STROKE


( ) DISHARGE STROKE

63

64

 MOVEMENT PLAN

VERTICAL PLUNGER PUMP

HORIZONTAL PLUNGER PUMP

65

DOUPLE ACTING RECIPROCATING PUMP

( )

66


PISTON OR PLUNGER

.1

CRANK SHAFT
CYLINDER

.3

CROSS HEAD

.4

CONNECTING HEAD

.5

DISCHARGE PORT ( VALVE )

67

.2

.6

SUTION PORT ( VALVE )

.7

PACKING

.8


.1 RELEIF VALVE



.2 BYBASS VALVE

68

DIAPHRAGM PUMPS

POSITIVE

DISPLACEMENT PUMPS

69

70


.1
.2 8.5

.1
.2
.3
.4
.5
.6
.7
.8
.9
71

 -2 ROTARY PUMPS

)1
)2
)3

-1 GEAR PUMP

72

 EXTERNAL GEAR PUMPS

ENTERNAL GEAR PUMPS

73

 LOBE PUMPS

74

 VANS PUMPS

SCREW PUMPS

75


-1
-2
-3 10000 /
-4
-5
-6
-7
-8

-1
-2
-3

76

 :
OPERATION

( )

PRIMING OF PUMPS

SELF PRIMING PUMPS

77

STARTING AND STOPPING PROCEDURES

-1

COUPLING


.
-2 .
-3 .
-4

RECYCLE LINE

.
-5

.
-6
.
-7
.
-8 RECYCLE LINE

78


.1
.2
.3 ( )
.4
.5
.6

-1 RECYCLE LINE

-2
-3
-4
-5
.

.1
.2
.3
.4
.5
.6
.7

79

MAINTENANCE

-1

RUN TO FAILURE

-2

PREVENTIVE MAINTENANCE

-3

PREDECTIVE MAINTENANCE

-1

RUN TO FAILURE

-2

PREVENTIVE MAINTENANCE

-
500 60
-



80

-1
-1

-2

DAILY OBSERVATION

()

-2

WEEKLY MAINTENANCE

81

-3

SEMIANUNUAL MAINTENANCE

ALIGNMENT




-4

ANUNUAL MAINTENANCE

-5

COMPLETE OVERHAUL

82

 -3

PREDECTIVE MAINTENANCE

)1
)2
)3 ( )
)4
)5
)6
)7

)1

VIBRATION ANALYSIS

- 1
- 2
- 3
- 4

UNBALANCE
MISSALIGNMENT
MECHANICAL LOOSNESS
BENT HSAFT
83

 - 5
- 6
- 7
- 8
- 9

BEARING DEFECT
GEAR DEFECT
ACCENTRICITY
HYDRAULIC PROBLEMS
ELECTRICAL PROBLEMS

)2

ULTRASOUND

)3

OIL ANALSIS

)4

THERMOGRAPHY

-1




-2

84





-3

-1 ( )
-2
-3
-4
-5
( )





6
-1 STUFFING BOX

85

 -2
-3
-4 1/16

-5 90 180
-6
-7

86

( )

87


:

)1
)2
)3
)4
)5
)6
)7
)8
)9
)10 ( )
)11
:

)1
)2
)3
)4
)5
)6
)7

88

 )8
)9
)10
:

)1
)2
)3
)4
)5
)6
)7
)8
)9
:

)1
)2
)3
)4
)5
)6
)7

89

 :

)1
)2
)3
)4
)5
)6
)7
)8
)9
)10
)11
)12
)13
:

)1
)2
)3 ( )
)4
)5
)6
)7

90

 )8
)9
)10
)11
)12
)13
)14
:

)1
)2
)3 ( )
)4
)5
)6
)7
)8

91

)(VENT

MISSALIGNMENT

92


MISSALIGNMENT

PACKING

93


English
CLOSED (SHROUDED )
IMPELLER
WEARING RING
RECIRCULATION
LABYRINTH RINGS
SHAFT
SLEEVES
KEYS

English
pumps
CYLINDER
SUCTION
STROKE
DISHARGE STROKE

PLUNGER

DIAPHRAGM

SINGLE ACTING

ANTI FRICTION BEARING

DOUBLE ACTING
GEAR

SCREW

LOBE

VANE

TILTING PAD BEARING

AXIAL THRUST BEARING

CENTRIFUGAL

LUBRICATION
CYLINDERICAL BEARING
CYLINDERICAL BEARING
WITH AXIAL GROOVE

PISTON

AXIAL THRUST
MOVEMENT
OIL FILM BEARING

OPPOSED IMPELLER
BALANCING DRUM
BALANCING DISC
COUPLIING
RIGID COUPLING

DYNAMIC PUMPS

SPECIAL EFFECT

AXIAL FLOW

RADIAL FLOW

SINGLE SUCTION

DOUPLE SUCTION

FLEXIBLE COUPLING

SINGLE STAGE

MISSALIGNMENT

MULTI STAGES

ALIGNMENT
STUFFING BOX
BACKING
MECHANICAL SEAL
LANTERN RING
ASBESTOS PACKING
NON ASBESTOS PACKING
METALIC PACKING
DENISTY

CASING
SOLID CASING
HORIZONTAL SPLIT
CASING

BARELL CASING

VERTICAL PUMP

HORIZONTAL PUMP
EFFICIENCY
HYDRAULIC POWER
MECHANICAL POWER

SPECIFIC WEIGHT

INPUT POWER

SPECIFIC VOLUME

OUTPUT POWER

SPECIFIC GRAVITY

MECHANICAL HORSE
POWER

PRESSURE
VAPOUR PRESSURE

ELECTRIC MOTOR
STEAM TURBINE

GAS TURBINE

SUCTION HEAD

AXIAL FLOW
COMPRESSOR

SUCTION LIFT

COMBUSTION CHAMBER

FLOW

94

English

English

PORTABLE PUMPS

FLOW

SUCTION NOZZLE

HEAD

SPECIFIC SPEED

CAVITATION
NET POSITIVE SUCTION (
HEAD (NPSH
POSITIVE
DISPLACEMENT PUMPS
RECIPROCATING
PUMPS
ROTARY PUMPS
SEMI OPEN ( SEMI
SHROUDED ) IMPELLER
PUMP
CHARACHETRISTIC
CURVES
OPERATING POINT
PARALLEL OPERATION
SERIES OPERATION

DISCHARGE NOZZLE
IMPELLER
SHAFT
BEARING

VOLUTE CASING

DIFFUSER CASING

SINGLE SUCTION
IMPELLER

DOUPLE SUCTION
IMPELLER

RADIAL VANE
IMPELLER

AXIAL FLOW IMPELLER

MIXED FLOW IMPELLER

PLUNGER PUMPS

INDUCER

PISTON PUMPS

OPEN IMPELLER

CRANK SHAFT

CROSS HEAD
UNBALANCE
MECHANICAL LOOSNESS
BENT HSAFT
BEARING DEFECT

CONNECTING ROD

RELEIF VALVE
BYBASS VALVE
DIAPHRAGM PUMPS
GEAR PUMP

EXTERNAL GEAR PUMPS

ENTERNAL GEAR PUMPS

LOBE PUMPS

ELECTRICAL PROBLEMS

VANE PUMPS

WEEKLY MAINTENANCE

GEAR DEFECT
ACCENTRICITY
HYDRAULIC PROBLEMS

SEMIANUNUAL
MAINTENANCE
ANUNUAL
MAINTENANCE
COMPLETE OVERHAUL
PREDECTIVE
MAINTENANCE
VIBRATION ANALYSIS
ULTRASOUND
OIL ANALSIS
THERMOGRAPHY

95

SCREW PUMPS
OPERATION
PRIMING OF PUMPS
SELF PRIMING PUMPS
RECYCLE LINE
RUN TO FAILURE
PREVENTIVE
MAINTENANCE
PREDECTIVE
MAINTENANCE
DAILY OBSERVATION