INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to

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EC-C2
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E-C60
E-C61

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EC-C1

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RENR8331-04
February 2015

793D Off-Highway Truck

Hydraulic System
FDB1-UP

2015 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part
Number

Machine
Location

Schematic
Location

Accumulator Gp - Brake (Charged)

241-3147

E-2

Brake Gp - Serv/Parking (Front), STD

Brake Gp - Serv/Parking (Front), XLWS

252-8709
188-5020

D-1, E-1

Core As - Oil Clr, (Brk, Hydr.Fan, Strng)

251-4511

D-1

Core As - Oil Cooler

253-1807

D-4

Core As - Oil Cooler (Front Brakes)

250-6186

D-1

STD: 8W-3406
XLWS: 230-9517

E-1

Cylinder Gp - Air/Hydr. (Rear Brake)

8W-3405

E-4

Cylinder Gp - Hoist,Telescoping

121-2071

C-2

Filter Gp - Hoist Lines

8X-4575

C-4

Filter Gp - Hydr. Oil Cooler

274-7575

10

D-2

Filter Gp - Oil, Service Brakes Rear

246-1001

11

C-4

Manifold Gp

186-6317

37

C-4

Plug - Pipe, Orifice

122-7765

12

F-2

Pump and Motor Gp - Brake Release

5T-1060

13

C-3

Pump Gp - Brake Cooling Drive

197-8885

14

B-4

Pump Gp - Hoist And Brake Retract

284-3536

15

B-4

Screen As - Hoist lines

9T-3850

16

B-4

Screen As - Hydr. Oil Cooler

149-2754

18

D-1

Screen As - Parking Brake

210-1753

17

B-4

Screen As - Service Brake

6E-5065

38

F-2

Screen Gp - Hoist Pump

6E-5472

19

C-4

Screen Gp - Hydr. Oil Clr Lines

7J-2656

20

D-4

Sensor Gp - Pressure, Parking Brake

221-3410

39

E-4

Slack Adjuster Gp -Front Brakes

205-0559

21

E-1

Slack Adjuster Gp -Rear Brakes

205-0560

22

E-5

Switch Gp - Bypass

164-7577

23

C-4

Switch As - Pressure

117-7773

24

D-2

Tank Gp - Brake

6E-1851

25

F-2

Tank Gp - Hydraulic

267-5592

26

B-4

Valve As - Check

138-4733

27

D-4

Valve and Mtg Gp - Brake (Auto Rtrdr)

177-8840

28

E-2

Valve As - Check

9T-3752

E-2

Valve As - Check

123-4750

29
55

C-3

8J-6173

30

E-1, E-4

Valve Gp - Brake

149-4133

31

E-3

Valve Gp - Control (Hoist)

247-1437

32

D-2

Valve Gp - Diverter

105-0170

33

D-1

Valve Gp - Relief

6E-5855

34

B-4

Valve Gp - Traction Control

222-4742

35

E-3

Wheel Gp - Final Drv / Brk (Rear), STD

Wheel Gp - Fnl Drv / Brk (Rear), XLWS

246-5264
188-5019

36

E-5, D-5

Description

Cylinder Gp - Air/Hydr. (Frnt Serv. Brk)

Valve As - Shuttle

COMPONENT LOCATION
Page 2 of 2
Description

Part
Number

Machine
Location

Schematic
Location

Common Rail and Engine Fan

Accumulator Gp - Steering

205-0224
219-2538

40

E-7

Adapter

132-6194

41

D-6

Core As

209-7824

42

E-8

Core As - Oil Clr (Hydr. Fan, Steering)

199-6683

43

C-8

Cylinders Gp - Steering

9T-8912

44

E-6

Drive Gp - Pump

271-0163

45

C-6, C-4

Filter Element - Hydr. (Steering Oil)

249-2337

46

B-8

Filter Gp - Hydr. Fan, Steering

177-6979

47

C-8

Filter Gp - Rear Axle Oil

192-3841

48

F-8

Manifold Gp - Control (RAX Lubrication)

283-5462

49

E-8

Motor Gp - Brake Cooling

198-6041

50

F-6

Motor Gp - Fan, Standard

Motor Gp - Fan, Additional

242-4042
240-7790

51

C-7

Motor Gp - RAX Lube System

202-9940

52

D-8

Motor Gp - Rear Axle Oil Cooler Fan

307-1504

53

F-7

Plug As

242-7114

54

E-8

Pump Gp - Hydr. Fan

335-5893

56

C-6

Pump Gp - Metering

9T-1318

57

C-6

Pump Gp - Rear Axle Lubrication

214-1555

58

D-8

Pump Gp - Steering

335-5913

59

C-6

Sensor Gp - Pressure

160-1582

60

F-8

Sensor Gp - Speed, Brk Cooling Pump

186-0131

66

E-6

Switch As - Pressure, High Steering Oil

3E-7812

61

E-7

Switch As - Pressure, Low Steering Oil

3E-7809

62

E-6

Switch Gp - Bypass
Switch Gp - Pressure, Oil Filter Bypass

164-7577
253-2673

63
71

F-8
C-8

Tank and Fliter Gp - Steering

248-6246

64

B-8

Valve Gp - Breaker Relief

117-9152

65

C-8

Valve Gp - Makeup

183-7170

67

C-7

Valve Gp - Sol. and Mnfld Combination

198-6577

68

F-6

Valve Gp - Steer Solenoid And Relief

272-9849

69

E-7

Valve Gp - Steering

9T-8931

70

D-6

TAP LOCATION
Tap
Number

Description

Schematic
Location

TP1

Traction Control Valve Right Brake Press

E-4

TP2

Traction Control Valve Left Brake Press

E-4

TP3

Steering Pump Discharge Pressure

Manifold Pressure
Steering Valve Pressure

D-6

TP4
TP5

E-8
D-7

TP6

Steering Pump Case/ Brake Cooling

Motor Case Drains Filter Output Pressure

C-8

TP7

Steering Pump Case/ Brake Cooling

Motor Case Drains Filter Input Pressure

C-8

TP8

Brake Cooling Motor/ Fan Motor Case

Drains Filter Output Pressure

C-8

TP9

Brake Cooling Motor/ Fan Motor Case

Drains Filter Input Pressure

C-8

TP10

Parking Brake Pressure (Rear)

E-5

TP11

Parking Brake Pressure (Front)

E-1

TP12

Service Brake Pressure, Right , Rear

D-5

TP13

Service Brake Pressure, Left , Rear

E-5

TP14

Hoist/ Brake Retract Pump Pressure

C-4

TP15

Hoist/ Brake Retract Pump Pressure

C-4

TP16

Auto Retaeder Off Pilot Pressure

E-2

TP17

Auto Retaeder On Pilot Pressure

E-2

TP18

Brake Oil Sampling Pressure

E-2

TP19

Service Brake Pressure

D-2

TP20

Service Brake Pressure, Right , Front

D-1

TP21

Service Brake Pressure, Left , Front

E-1

SPECIFICATIONS AND RELATED MANUALS

Related Manuals

Parts Manual:

Description

Parts Book:

Media Number
SEBP3976

Machine System:
Air System & Brake SOTA

RENR8330

Steering System

RENR8336

Fan Drive Hydraulic System

RENR8341

Traction Control System

SENR2986

Electrical System:
Schematic

RENR8333

Air System:
Schematic

RENR9866

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

COMMON RAIL AND ENGINE FAN

(63) SWITCH GP
BYPASS
164-7577
(48) FILTER GP
REAR AXLE OIL
192-3841

(68) VALVE GP
SOL. AND MANIFOLD
COMBINATION
198-6577
(50) MOTOR GP
BRAKE COOLING
198-6041

(53) MOTOR GP
FAN
REAR AXLE OIL COOLER
307-1504

(60) SENSOR GP
PRESSURE
160-1582

(42) CORE AS
209-7824

(52) MOTOR GP
RAX LUBE
SYSTEM
202-9940

CD2

FULL
W2
T1

AUX

T2

ED
W1

LOW

(30) VALVE AS
SHUTTLE
8J-6173

TP7

(47) FILTER GP
HYDR. FAN
STEERING
177-6979

M G

T1

(43) CORE AS
OIL COOLER
BRAKE/ HYDR.
FAN / STEERING
199-6683

Vg min

SL

L1

L1

Vg max

M1

(36) WHEEL GP
FINAL DRIVE
BREAK , REAR
STD : 246-5264
XLWS : 188-5019

LS

(10) FILTER GP
HYDR. OIL
COOLER
274-7575

TP19

T2

(45) DRIVE GP
PUMP
271-0163

T1

G M

Vg max

LOWER

FLOAT

(18) SCREEN AS
HYDR. OIL
COOLERS
149-2754

SIG ORIFICE #1

SNUB

TP20

RIGHT
FRONT

(2) BRAKE GP
(4) CORE AS
SERV./ PARKING
OIL CLR
FRONT
BRK,HYDR. FAN,
STD: 252-8709
STEERING
XLWS: 188-5020
251-4511

SIG ORIFICE #2

(55) VALVE AS
(23) SWITCH GP CHECK
BYPASS
123-4750
164-7577

M1

TP14

TMR

(26) TANK GP
HYDRAULIC
267-5592

(46) FILTER ELEMENTS

HYDR.
STEERING OIL
249-2337

HS2

PBS

TMS

(17) SCREEN AS (15) PUMP GP PBD

HOIST/
PARK BRK
BMD
BRK RTRCT HR
210-1753
284-3536
RBCO
FBCO

(9) CYLINDER GP
HOIST TELESCOPING
121-2071

TP15

MAIN RELIEF
DUMP SPOOL

(11) FILTER GP
OIL,
SERV BRK, REAR
246-1001

HS1

SL

BRAKE
COOLING
RELIEF
LOW
PRESS.
RELIEF

Vg min

(16) SCREEN AS
HOIST LINES
9T-3850
T2

(32) VALVE GP
CONTROL
HOIST
247-1437

RAISE

(59) PUMP GP
STEERING
335-5913

(21) SLACK
ADJ. GP
FRONT BRK
205-0559

HOLD

VENT ORIFICE FOR

COUNTERBALANCE VALVE CARTRIDGE

(19) SCREEN GP
HOIST PUMP
6E-5472

(3) FILTER GP
HOIST LINES
8X-4575

TP11

(24) SWITCH AS
PRESSURE
117-7773

(37) MANIFOLD GP
186-6317

TP12

(7) CYLINDER GP
AIR/ HYDR.
FRONT SERV. BRK
STD: 8W-3406
XLWS: 230-9517
(33) VALVE GP
DIVERTER (6) CORE AS
105-0170
OIL CLR
FRONT BRK
250-6186

ROD END VENT

SLOT ACROSS STEM

(57) PUMP GP
METERING
9T-1318

(56) PUMP GP (45) DRIVE GP

HYDR. FAN
PUMP
335-5893
271-0163
A

RIGHT
REAR

(30) VALVE AS
SHUTTLE
8J-6173
TP18

(67) VALVE GP
MAKEUP
183-7170

(64) TANK AND FILTER GP

STEERING
248-6246

(28) VALVE / MTG GP

BRAKE
AUTO RETRDR
177-8840

TP17

(39) SENSOR GP
PRESSURE
PARKING BRAKE
221-3410

PUMP DRIVE BOX

EF

LEFT
FRONT

(29) VALVE AS
CHECK
9T-3752

TP1

(5) CORE AS
OIL COOLER
253-1807

HT

TP8

CD1

(22) SLACK
ADJ GP
REAR BRAKES
205-0560

TP16

(20) SCREEN GP
HYDR. OIL
CLR LINES
(27) VALVE AS
7J-2656
CHECK
138-4733

PUMP DRIVE BOX

TP10

(41) ADAPTER
132-6194

TP9

(31) VALVE GP
BRAKE
149-4133

(8) CYLINDER GP
AIR/ HYDR. REAR BRK
8W-3405

HP

(51) MOTOR GP
FAN
STANDARD:
242-4042
ADDITIONAL:
240-7790

TP6

(65) VALVE GP
BREAKER
RELIEF
117-9152

CR

LS

(35) VALVE GP
TRACTION CTRL
222-4742

(1) ACCMLTR GP
BRAKE CHARGED
241-3147

TP3

BANJO HOUSING SUMP

(71) SWITCH GP
PRESSURE
OIL FILTER BYPASS
253-2673

(39) SENSOR GP
PRESSURE
PARKING BRAKE
221-3410
TP2

TP5

(58) PUMP GP
REAR AXLE
LUBRICATION
214-1555

(2) BRAKE GP
SERV./ PARKING
FRONT
STD: 252-8709
XLWS: 188-5020
TP21

LEFT
REAR

(66) SENSOR GP
SPEED
BREAK COOLING PUMP
186-0131

CL

(70) VALVE GP
STEERING
9T-8931

TP4

(25) TANK GP
BRAKE
6E-1851

(36) WHEEL GP
FINAL DRIVE
BREAK , REAR
STD : 246-5264
XLWS : 188-5019

(44) CYLINDERS GP
STEERING
9T-8912

(40) ACCUMULATOR GP
STEERING
205-0224
219-2538
(69) VALVE GP
STEER
SOL. / RELIEF
272-9849

(61) SWITCH AS
PRESSURE
HIGH STEERING
OIL
3E-7812

(49) MANIFOLD GP
CONTROL
(RAX
LUBRICATION)
283-5462

(62) SWITCH AS
PRESSURE
LOW STEERING OIL
3E-7809

SW

(38) SCREEN AS
SERVICE BRAKE
6E-5065

TP13

(54) PLUG AS
242-7114

DIFFERENTIAL

(12) PLUG - PIPE

ORIFICE
122-7765

HST / BRK TANK

FINAL
DRIVE

HOIST, BRAKE COOLING, PARKING BRAKE RETRACT AND TRACTION CONTROL SYSTEMS

RBCR1

FBCR2

RBCR2

FBCR1

DUAL STAGE
SIG STEM
HIGH PRESS.
RELIEF

(13) PUMP AND

MOTOR GP
BRAKE RELEASE
5T-1060

ECD

(34) VALVE GP
RELIEF
6E-5855

(14) PUMP GP
BRK COOLING
DRIVE
197-8885

(34) VALVE GP
RELIEF
6E-5855

LINE PATTERNS

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pressure Line

BRAKE SYSTEM CHARGE PUMP OUTPUT

FAN PUMP AND CIRCUIT
HOIST PUMP AND CONTROL CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
PARKING BRAKE CONTROL CIRCUIT
REAR BRAKE COOLING SYSTEM
FRONT BRAKE COOLING SYSTEM
DRAIN / RETURN LINE
SERVICE BRAKES CONTROL CIRCUIT
STEERING, RAX FAN, AND BREAK COOLING
MOTOR PUMP OUTPUT

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group
Attachment
Air Line

CALLOUTS

RAX SYSTEM

Taps (Pressure, Sampling, Sensor - by letter)

YY

THIS SCHEMATIC IS FOR THE 793D OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM

MEDIA NUMBER: RENR8331-04
SCHEMATIC PART NUMBER: 193-6202, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

BRAKES
VIEW ALL CALLOUTS

35

TP11

TP2

TP1

21

38

TP17

13

TP16

28

TP19

11
TP18

TP13

31
22

TP10

TP12

35

FILTERS
VIEW ALL CALLOUTS

TP7

TP6

TP9

TP8

STEER
FAN
47

47

MACHINE COMPONENT LOCAITONS

28

53

36

48

42

54

25
24

30

30
8

21

VIEW ALL CALLOUTS

59

33
45

6
18

70
41

44

57

TP21

29

TP4

62

69
19
32
19

10
60
37

68

22

51

37

63

52

67

58
35
39
27

31

49

23
13

55

40

12

61
36

71

9
34

26

14

16

17
50

66
TP14

15
11

23
TP15

20

20
43

56
5

TP20

44

64

65

46

47

STEERING
VIEW ALL CALLOUTS

40
57

44

69

70

TP5

TP3

64

44

50

68

59

56