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D C T C D: Esign of A Oconut REE Limbing Evice
D C T C D: Esign of A Oconut REE Limbing Evice
Abstract
Primary goal of the study is to design a coconut tree climbing device for farmers and residents. It is very difficult
to climb on coconut tree manually due to the constant cylindrical structure and single stem. In other type of trees there will
be branches for holding and to support the climber. A professional climber with proper training only could able to climb
coconut tree. Due to the risk involved nowadays very less people are coming forward to climb on coconut trees. As the
educational background of Indian youth is increasing, most of the people may hesitate to come in climbing profession.
Considering this scenario, a device which will help the user to climb coconut tree easily will be useful for the people who
is having large coconut cultivation as well as residents who is having less coconut trees. This kind of devices will
encourage more people to come forward to agricultural sector.
For designing of a coconut tree climbing device, it is very important to understand the customers aspirations
and market segment. This is done by analysing the data of literature review, gemba study, customer survey and market
study. Using the outputs of data analysing, quality function deployment (QFD) matrix and product design specification
(PDS) were made. According to the PDS, four different concepts were generated to overcome the usability, ergonomic
and safety aspects of the problems.
Final concept was selected by customer preference. A working prototype of final concept has made to validate
the concept. The result of final model is checked by the customer to validate the usability issues, safety measures and its
function. The proposed concept is lighter than those existing by about 30% and is expected to be of lower cost on account
of aluminium used in its construction in lieu of steel.
Keywords: Climbing device, Palm, Coconut tree, Ergonomics &Usability, Safety
Nomenclature
Kg
kilogram
mm
millimeter
Rs
Rupees
1.
INTRODUCTION
2. LITERATURE REVIEW
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87
i.
3. DATA COLLECTION
3.1 Product Context Study
Coconut tree climbing equipment helps to climb
on coconut tree without much human efforts. At
present there are mainly two types of coconut tree
climbing devices are available in Indian market. These
devices can be operated by the effort of one person.
The age limit of the user can be approximately 17
years to 60 years. The two types are:
1) Sitting type climbing device
2) Standing type climbing device
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88
3.2
Market Study
3.5
Sitting type:
Rs 2500
Standing type: Rs 1300
TECH
89
SAS
4.
4.1 Methodology
Table 24 QFD
Technical Characteristics
Material
Mechanism
Multiple features
Shape and color
Ergonomics and usability
PROBLEM STATEMENT
TECH
SAS
Table 25 PDS
Target users
Target customer
Size
Weight
Cost
Type of tree
climbing device
Materials
Safety
Appearance/
colour
Features
Performance
Environment
90
Importance
Rating
61
81
67
19
91
5. CONCEPT GENERATION
The concepts are generated from the data
obtained from QFD and PDS. As per PDS, all the
engineering parts were finalized, and then the external
shapes and mechanism has been derived. The concept
includes the ergonomic considerations, aesthetics and
the external shape of the product. The basic
specification has been already generated in PDS. These
requirements, specifications or technical characteristics
are then used as the base for developing various
concepts. Mind mapping tool used to explore idea
generation and then visual theme board is prepared for
understanding the similar kind of devices using in
cultivation.
Fig. 7 Concept-1
5.1 Mind Mapping
Concept generation process has initiated with the
help of idea generation tool mind mapping. The idea
developed by this method is depends up on their own
thinking and knowledge level. Here entire parameter is
arranged in common keywords and add link on each
item so that many ideas can build up each parameter.
5.4 Concept-2
Fig. 9 Concept-2
This concept shown in fig.9 is a basic alteration of
sitting type tree climbing device. The main difference
from the concept 1 is that here the steel rope wire has
accommodated in the top assembly. The main advantage
is that it will reduce the weight and the size adjustment
is by utilising the rings at the end of the steel rope wire.
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91
5.6 Concept-4
5.5 Concept-3
5.7 Concept-5
In this construction in fig. 14, the user has to
stand and operate the device. Initially the steel rope
wires of both top and bottom assembly has to be looped
with the tree and has to be locked. Then the user can
stand by placing foot on both assemblies. As the user
lift the assembly by foot the steel rope will get loosen
and when he push back with foot it will get tighten. By
this process the user can climb to the tree easily.
Fig. 14 Concept-5
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92
Dot-matrixes method
Customer Feedback
6.
Fig. 17 Concept selections
In Customer feedback most of person selected
concept-5 and concept-2, but in Dot matrixes method
concept-5 got maximum points. So concept-5 was
selected as a final concept.
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93
WORKING MODEL
7.
9.
VALIDATION
Fig. 20 Validation
8.
SUMMARY
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94
REFERENCES
[1] Don Norman., The Design of Everyday
Things, Reach and control, volume 1, 1992.
[2] Jeff
Jepson.,
The
Tree
Climber's
Companion, Beaver Tree Publishing, May
2000.
[3] Debkumar
Chakrabarti,
Indian
Anthropometric Dimensions For Ergonomic
Design Practice, IIT Ahmadabad, volume 1,
1992
[4] Prof. G.S Bhalla., The Nature of Agricultural
Development in India http://isid.org.in,
retrieved on 22nd Oct. 2010.
[5] Melissa Jawaharlal., Coconut Tree Climbing
Device, www.nciia.org, retrieved on 22nd
Oct. 2010.
[6] Unknown, www.caske2000.org, retrieved on
27th Oct. 2010.
[7] Unknown, www.groups.google.com, retrieved
on 27th Oct. 2010.
[8] Unknown, www.agritech.tnau.ac.in, retrieved
on 22nd Oct. 2010.
[9] Unknown, www.nif.org.in, retrieved on 29th
Oct. 2010.
[10] Unknown, www.hindu.com, retrieved on 29th
Oct. 2010.
[11] Unknown, www.treebuzz.com, retrieved on
29th Oct. 2010.
[12] Unknown, www.ciri.org.nz, retrieved on 22nd
Oct. 2010.