Professional Documents
Culture Documents
62443E
62443E
November 1994
GFL-001
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
Table of Contents
H2443E/O2
IPREFACE
............................
2. CONFIGURATION
3.1
3.2
3.3
3.4
3.5
........
.........
. ..e..*...m.**..o~*.*.~**~.~a~mmm~a~~.*...o~~.~~..*..*...~.
5
5
3.5.2
Coolingby
3.5.3
HeatLossofEachUnit
3.6
HeatExchanger
......................................................
..........................................................
CoolingFinA/B/C
.............................................
............................................................
10
3.6.2
15
3.6.3
3.6.3.1
3.7
.....................
10
18
Installation
18
..............................................................
ACTIONAGAINSTNOISE
.........................................................
22
3.7.1
22
3.7.2
Ground
24
3.7.3
3.7.4
........................................................
.....................................................................
25
NoiseSuppressor
26
..
27
30
C~LELEAD-INDIAGRAM
30
34
.......................................................
36
4. TOTAL
CONNECTION
4.1
CONTROLUNIT
5.1
67
5.2
5.3
......................................................
Power Supply for the Control Unit ................................................
71
73
5.3.1
5.3.2
5.3.3
5.4
6.
50
*m*~mm*m*~~*mmom~~m~~mo*~mo*~m*~~*~o~*mm~mmm**o*m~mmo*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
69
71
73
74
...................................
....
75
6.1
GENERAL.......................................................................
6.2
c-l
76
B-624436/02
TABLE OF COIVTENTS
6.4
6.5
6.6
6.7
77
6.2.1
General
6.2.2
6.2.3
ConnectionofFANUCI/OLinkOpticalFiberCabIe
6.3
.....................................................................
.................................
CONNECTIONOFTHEFANUCI,OUnit-MODELA
78
79
81
...................................
81
A ..........................................
6.3.1
6.3.2
OuterDimensions..
6.3.3
82
6.3.4
ConnectionDiagram
83
6.35
84
6.3.6
Grouding ....................................................................
85
6.3.7
ConnectingSignaIcabIes
86
81
...........................................................
...........................................................
.......................................................
6.3.8
89
6.3.9
DigitalInput/OutputModule
....................................................
90
6.3.10
92
6.3.11
93
A .........................................
94
94
6.4.1
FunctionOverview
6.4.2
System Configuration
6.4.3
SignalAssignment
6.4.4
Interface
6.4.5
PMCAddresses
6.4.6
6.4.7
State of the LEDs on the Machine Operators Panel Interface Unit ......................
6.4.8
6.4.9
112
6.4.10
113
6.4.11
............................................................
96
..........................................................
97
............................................................
99
....................................................................
109
..............................................................
110
..................................................
......................................
110
110
.......................................................
115
UNIT .........................
116
6.5.1
117
6.5.2
118
6.5.3
6.5.4
CONNECTIONOFI/OCARD
.............................
119
121
122
......................................................
123
................................................
6.6.1
6.6.2
Specifications of the Output Signals of the I/O Card (Sink Type) .......................
124
6.6.3
125
6.6.4
Connector Pin Layout of I/O Card (Sink Type) (Input Signals) .........................
126
6.6.5
Connector Pin Layout of I/O Card (Sink type) (Output Signals) ........................
130
6.6.6
133
SOURCEOUTPUTI/OCARD..
....................................................
138
6.7.1
.....................................................
138
6.7.2
140
6.7.3
ConnectorLocations
142
6.7.4
Pin Assignment of the Input Connectors on the Source Type I/O Card ...................
..........................................................
6.7.5
Pin Assignment of the Output Connectors on the Source Type I/O Card
6.7.6
AddressMap..
..............................................................
c-2
.................
143
145
146
8_62443E/o2
TA8LE OF CONTENT-S
6.8
USEOFTWOVOCARDS..
6.8.1
152
6.8.2
VOCardAddressMap
152
6.8.3
........................................
........................................................
152
.......................................................
. mm~mmmmmmmm*~mmmoa~mmm~mmmm~mmm~
153
....
155
7.1.2
156
7.1.2.2
157
.....................................
7.1.2.3
14 CRT/MD1 unit interface for CE marking (14 analog CRT unit) ................
7.1.3
LCD Dispiay Interface ........................................................
7.1.4
Adjusting the Flat Display .....................................................
7.1.5
7.2
154
Keyboard Interface
I/ODEVICEINTERFACE
7.2.1
7.2.2
RS-232-CSerialPort
...........................................................
.........................................................
.........................................................
PPRConnection
.............................................................
Portable Tape Reader Connection ................................................
FANUC FLOPPY CASSETTE Connection ........................................
7.2.3
7.2.4
7.2.5
7.2.6
155
156
158
159
160
161
162
162
163
164
165
166
167
7.3
7.4
7.5
172
7.6
DNClINTERFACE
174
7.7
7.8
7.9
........................................
168
.........................................
170
...........................................
..............................................................
7.6.1
Multi-points
7.6.2
1tolConnection
Connection
174
......................................................
............................................................
....................................................
DNC2INTERFACE(RS-232-C)
176
178
175
177
7.9.1
179
7.9.2
180
......................................................
a Series Spindle Amplifier Interface .............................................
Position Coder Interface .......................................................
7.9.3
7.9.4
7.10
SERVOINTERFACE
7.10.1
.............................................................
Outline .....................................................................
7.10.2
181
183
184
184
185
7.10.2.3
187
C series semo amplifier (Series 16/160 MAIN-B SPEC. and Series 18/180) ..........
7.10.3
Serial Pulse Coder Interface ....................................................
7.10.3.1 Serial pulse coder A and B (Series 16 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.3.2 Serial pulse coder C (for OS or subsequent models)
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.3.3 Serial pulse coder C (for models MS to O-OSP
(Regardless of incremental or absolute command))
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c-3
185
186
188
188
189
190
TABLE OF COiJTENTS
B=62443E/o2
191
195
7.10.3.6
193
196
7.10.3.7
Cable connection for the absolute pulse coder ..................................
197
7.10.4
Separate Type Detector Interface ................................................
7.10.4.2
7.10.4.3
7.10.4.4
Time requirements
7.10.4.5
201
202
7.10.5
7.11
197
7.10.4-l
198
..........................................
200
..................................................
201
.......................................................
204
...................................................
APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT..
... .. .... .
......
m m
a~~~om~mmom~~~~mmmm~~omam~m~~~mmommmoooao
207
~mmmmomomommmoomommmmm
mmmmm~mmmm~mmmmmmmm
243
266
275
1. PREFACE
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Product Name
Abbreviations
16-TB
l&MB
18-l-0
18-M%
160-TB
160-MB
180-TB
180-MB
Series 16
Series 18
Series 160
Series 180
Related manuals
The table below lists manuals related to MODEL B of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Manuals Related
Specification
Number
Manual name
DESCRIPTIONS
H2442E
B-62443E
(&-62454E
IMAINTENANCE
MANUAL
1w2443E-1
B-62444E
8-62445E
PARAMETER MANUAL
B-62450E
PROGRAMMING MANUAL
(Macro Compiler / Macro Executer)
B+1803E-1
B-661 02E
l-
I
I
I
*
I I
I. PREFACE
B42443Elo2
Specification
Number
8_62444E-E-1
2z-f
B-61 804E-1
s-61 804E-2
2. CONFIGURATION
&62443EJo2
.;
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CONFIGURATION
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I Inl
I
Operators
Panel interface
(6.4, 6.5)
Machine
operators
panel
\ I
.
\
A_..,I ,..I-------*-Manual
purse gewrarur
.
(7 3)
Contro unit
(5)
I\
(3.8)
magnetic
circuit
sor /
actuator
b
II
(Note 2)
1 Multi-tap
Power
supply
I Sninflle
-r-*l
amplifier
(7.9)
(Note 2)
L
\
1y
gi
m puter
!
Refer to the FANUC I/O Unit Model A Connecting Maintenance Manual (B-61 813E).
Note 1
Note 2
3. INSTALLATION
&62443E/o2
.
..-........i
.
3
._
-.
INSTALLATION
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3. INSTALLATION
G62443E102
31
ENVIRONMENTAL
REQUIREMENTS OF
l
The
peripheral
CNC
In operation
Room temperature
1
In storage or transportation
Change in
lYC/minute
temperature
I 75% or less
Relative humidity
Vibration
1In operation:
Environment
?
Room temperature
SERVO
UNIT
In storage or transportation
oc to +55C
-20C to +6OC
Vibration
0.5 G or less
Environment
The unit shall not be exposed direct to cutting oil, lubricant or cutting chips.
Thepower
33
PbWER
Relative humidity
95% of less
0.5Gor less
In operation
IiSTALLATlON
CONDITION OF
-20" to 60"
max.
Normal
32
45O
CAPACITY
Power capacity of
the control section
When power supply Al is used and AC output terminals CP2 and CP3 are not used.
0.3kVA
When power supply Al is used and AC output terminals CP2 and CP3 are used.
0.8kVA
When power supply BI is used and AC output terminals CP2 and CP3 are not used.
When power supply BI is used and AC output terminals CP2 and CP3 are used.
Power capacity of
the servo section
0.5kVA
I
1.OkVA
3. INSTALLATION
3.4
DESIGN AND
INSTALLATION
CONDITIONS OF THE
MACHINE TOOL
MAGNETIC CABINET
842443uo2
the unit;
0 Control the air flow so that no dust or coolant enters the air outlet
The cabinet must be designed to maintain a difference in temperature
of 10C or less between the air in the cabinet and the outside air when
the temperature in the cabinet increases.
See Section 3.5 for the details on thermal design of the cabinet.
A closed cabinet must be equipped with a fan to circulate the air
within.
The fan must be adjusted so that the air moves at 0.5 m/set along the
surface of each installed unit.
CAUTION : If the air blows directly from the fan to the unit, dust
easily adheres to the unit. This may cause the unit to fail.
For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet.
Packing materials must be used for the cable port and the door in order
to seal the cabinet.
Because the CRT unit uses a voltage of approximately 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and adheres to the unit. This may cause the insulation
of the unit to deteriorate.
The CRT/MIX unit must be installed in a location where coolant
cannot be poured directly on it. The unit does have a dust-proof front
panel.
Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noise-sensitive parts in the
magnet& cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See section 3.7 for details of noise
elimination/management.
The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.
3. INSTALlATlON
&-62443E/o2
6ottom
3. INSTALLATION
&-62443E/O2
The
purpose
3.5
THERMALDESIGN
OFTHECABINET
3.5.1
Temperature Rise
within the Cabinet
3.5.2
Cooling by Heat
Exchanger
562443Em2
3. INSTAUATION
3.53
Heat Loss of Each Unit
Name
Contfol unit
60W
Power supply Al
60W
Power supply Al
80W
Power supply BI
80W
Power supply BI
2ow
Option 1 board
15w
Option 2 board
l5W
Remarks
Option 3 board
CRT/MD1
Heat
loss
15w
15-20
W
15w
9 monochrome CRT/MD1
14W
9 color CRT/MD1
4ow
9 monochrome PDP/MDi
2ow
3ow
24W
AIFOIA, AIFOI B
1.2w
AID32A, AID328
AlD32E, AlD32F
7ow
Series
Descriptions
3. INSTALLATION
36
iSTALLING
THE
HEAT EXCHANGER
562443uo2
Table 3.6 lists the heat exchangers.Cooling fins A, B and C are not
provided with a fan. Note that a fan motor is required for any of these
cooling fins when it is used as a heat exchanger.
Table 3.6 List of Heat Exchangers
Ordering
specification
Cooling fin A
A02B-0053-K303
9.1 W/C
196x90x1OOOmm
Cooling fin B
A02B-O053-K304
1o.1w/oc
444 x 90 x 650mm
Cooling fin C
A02B-O0533<305
25.2W/C
560 x 90 x 970mm
A02B-0094-C901
9.OW/OC
226xl32x415mm
5.OWlC
590 x 86 x 480mm
AO2BqO603<401
CRT/MD1 unit
3.6.1
Cooling Fin A/B/C
Cooling
capacity
Name
Size
10
3. INSTALlATlON
B-62443WO2
Cooling fin
Inside
fiow
ou
air
Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
-
11 -
3. INSTALLATION
562443uo2
1 External dimensions
Fan mounting
Mounting metal for
cooling fins (sheet metal about 3mm thick).
AM4
mounting
;
screw for
cooling fins
II I
I I
(Mounting
0
/l/l I
s;
I+
ILuLl
:I
I
Note1
cv
164
w
Fig.3.6.l(c)
diagram (example) 1
Note2
Note3
12 -
3. INSTALLATION
B42443uo2
External dimensions
t
c Panel cut drawing
Fig.3.6.l(d)
Note1
Note2
Note3
13 -
3. INSTALLATION
BG2443E/O2
. External dimensions
+-a
Cooling fin S
Terminal block
for fan motor
Fan motor
HE-04
&M4
Mounti--
(Attached
._ __to the
cooling fins. Its
height is 20mm)
m olor
548
Ezkg
hole
External shape of
cooling fins
Note2
Note3
14 -
b62443uo2
3. INSTALLATION
3.6.2
Heat Exchanger for
CRT/MD1 Unit
External dimensions of
finger guard
+rl
s*
43
External dimensions of
external cooling fun
-It-
Weight : 0.65kg
37a
396
Connector for
external cooling fan
Note ) External cooling fan and finger guard are attached beside cooling fin.
Fig. 3.6.2(a) External dimensions of external cooling fan and cooling unit for CRT/MD1
(A02B-O060-K401 (Note))
15
3. INSTALDWON
&624436/02
Heat exchanger
Outside
Air outlet
Inside
-
I-
body of
exchanger
Prepare
mounting
screws and
mounting panel
.
I
\
16 -
B42443EiO2
3. INSTALLATION
Horizontal
L
f
Inside
-
f
,.L
outs ide
Side view
CRT/MD1
I
Heat exchanger
Min
Min
t-7
Top view
-tt
I
I
17 -
Min
3. INSTALLATION
B-62443uoz
3.6.3
The Heat Pipe Type Heat
Exchanger
3.6.3.1
Installation
Specifications
The heat pipe type heat exchanger is used for cooling the airtight cabinet
of small sized electronic devices. It is a compact, lightweight, and
heat-efficient unit. Because the fan is built-in, it is used simply by
installing it, performing the panel cut operation.
Installation format
Fan
specifications
Voltage (V)
200VAC
Frequency (Hz)
50
60
0.28
0.24
28
26
Color
Order specifications
Remarks
A filter is installed on the outside air inhalation side.
The installation board thickness is the standard 1.6 t.
When a fan motor and filter are necessary for maintenance, prepare
them separately.
Fan motor specifications
A90L=0001219#A
Filter specifications
A250-0689-X004
If the heat exchanger is installed near the CRT, screen distortion may
occur due to magnetic flux leakage from the fan motor.
18
3.iNSTALLATION
8-62443EJo2
External dimensions
Power
source
terminal M4
AIR
FLOW
\
Earth
: terminal
M4
\
External
Fan unit
L
-
b
Internal
fan unit
AIR
FLOW
PI
,-
-A-4
22.
226
1
__----
85
22.4
1.6
19 -
3. INSTALLATION
&-62443E/o2
. or stud welder
20 -
uw
3.lNSTALlATiON
&62443u02
Installation method
1nstallation panel
Fig. 1
Fig. 2
21 -
3. INSTALLATION
B-62443uo2
TheCNC
37
ACTION AGAINST
NOISE
3.7.1
Separating Signal
The cables used for the CNC machine tool are classified as listed in the
-~
Lines
following table:
Process the cables in each group as described in the action column.
0F)
Signal line
1
I
_
I
Action
AC/DC relay
DC solenoid (24VDC)
DC relay (24VDC)
B
vo amplifier
Cable for position and velocity
feedback
22
3. INSTALLATION
&62443E/o2
NOTES
1 The groups must be 10 cm or more apart from one
another when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
amp.
amp.
unit
C&e
I
I
Duct
ATo
I
I
of group B, C
~.~~_~_~~_~_____~____~__~_~__~___
(vl
operator
&pan&l
_
\ Cover
23
mot& etc.
3. INSTALLATION
8_62443E/o2
3.7.2
The following ground systems are provided for the CNC machine tool:
Ground
----
POWM
magnetits
unit r -
.
Operators
PFCe_l_ _ _
I
.rr--4
I D&rib&on
Machine
tool
board
Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.
Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.
24 -
3. INSTALlATlON
6-62443ED2
3.7.3
Connecting the Signal
Ground (SG) of the
Control Unit
Connect the 0 V line of the electronic circuit in the contro1 unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located on the printed circuit board at the rear of the
control unit.
Control unit
Ground cable
\
25 -
3. INSTALLATION
8-62443uo2
3.7.4
The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
2) Capacitance(C)
: ---
12
12
20
IO
(fiJ9
Spark killer
AC
relay
--II
--6-L
*Y
/(
Spark killer
circuits)
26
M2443UO2
3.7.5
Cable Clamp and
Shield Processing
3. INSTALLATION
The CNC cables that require shielding should be clamped by the method
shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate
rJ
Fig.3.7.5(a)
27 -
3. INSTALLATION
H2443E/O2
Machine side
installation
board
Ground plate
Fig. 3.7.5(b)
Fig. 3.7.5(c)
Ground plate
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
28
3. INSTALlATlON
&62443UO2
(Reference)
Outer drawings
Max.55mm
17mm
Fig. 3.7.5(e)
Ordering specification
A02B-O0834301(5
29 -
for clamp
..
3. INSTALLATION
B-62443Efo2
38
CbNTRoL
UNIT
3.8.1
Configuration and
Installation of the
Control Unit
Printed circuit boards are mounted in a rack equipped with several slots.
There are three types of printed circuit boards depending on the models
as shown in Fig.3.8.1 (a), Fig.3.8.1 (b) and Fig.3.8.1 (c).
Option
Basic system
Main POWCW
CPU sPPb
30
3. INSTALLATION
w2443Em
Iboard
SUPPW
unit
Power
supply unit
C
- _- _ _
DI/DO
CNC CPU
ka;&
trod
i&_
Spindle l/F
CRT/M01
(Graphic)
i/O Link
PMGfW
RS432-C
x2
(40/40)
(W56)
(1w72)
Basic system
Main Power
CPU =Jw
I/O
31
I.,
3. INSTALLATION
6-62443uo2
Option
Basic system
Main Power
CPU =Pfw
2 slot
3 slot
4 slot
6 slot
Fig 3.8.1 (c) Configuration of Control Unit (Series 18, Series 180)
32
3. INSTALLATION
562443Em
The rack consists of a plastic box, fan motors and a backplane PCB. Since
the rack is provided with built-in fan motors, it does not require the
external air flow conditions described in Section 3.5. The air comes into
the rack from the bottom and goes out through the fan motor, which is
located on the top of the rack. Space as shown in Fig. 3.7.1 must be
reserved not to disturb the air flow (111,m)
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack.
AIR FLOW
t 50
f
33
3. INSTALLATION
3.8.2
Battery for Memory
Backup
B=62443E/OZ
Part programs, offset data, and system parameters are stored in CMOS
memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message BAT
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within one or two weeks,
however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.
The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.
Observe the following precautions for lithium batteries:
Note
If an unspecified battery
Replace the battery only
l A0250200-K102
for
l A02Eb0177.K106
for
Large quantities
Consult FANUC.
34
3. INSTALlA7-ION
w2443uo2
Replacing
the Battery
Remove the battery case from the front panel of the power supply
unit. The case can be removed easily by holding the top and bottom of
it and pulling.
Power
SUPPlY
unit
Battery
unit
H
4
Battery
Front panel of
Power supply unit
35
3.
INSTALIATION
39
&ABLE LEAD-IN
DIAGRAM
B=62443E/O2
72
cl
cl
cl
12.7
_L
f
2.7
172
Unit : mm
I
Fig. 3.9(a) Cable lead-in diagram
36
3. INSTALLATION
b62443EJO2
Connector layout of
power supply unit
Power supply unit Al and
BI
n-r-7
-l
CP2,3
380
\
.
CPS, 6
.
c
\
F3
F4
80
Unit : mm
37
3. INSTALLATION
8_624wE/o2
I/O
POS. 1
El
Connector
no
No. of
pins
I/O card
A
B C
Function
Abr.
HIGH SPEED DI
HDI
JA5
DIGITAL OUTPUT 1
D>l
C54
50
DIGITAL OUTPUT 2
Do-2
c55
50
24V OUTPUT
DC OUT CPlB
000
24V OUTPUT
DC IN
000
BAITERY
DIGITAL INPUT 1
DIGITAL INPUT 2
(RIGHT)
0
(LEFT)
CPlA
00
000
(RIGHT)
DI-1
c50
50
000
01-2
c51
50
01-3
C52
20
014
c53
20
(LEFT)
0
(RIGHT)
9
DIGITAL INPUT 3
10
DIGITAL INPUT 4
(LEFT)
38
H2443UO2
3. INSTALLATION
Connector layout of
main CPU board
(Series 16/l60 MAIN-A)
Function
Lower line
marking
LED INDICATORS
STATUS/ALARM
CRT DISPLAY
CRT
JAl
MDI
MDI
JA2
SERIAL PORT 1
R232- 1
JDSA
SERIAL PORT 2
R232-2
JDSB
MPG
MPG
JA3
IOLlNK
JDlA
SERIAL SPINDLE
SPDL-1
JA7A
ANALOG OUT
A-OUT1
JA8A
APC BATTERY
APCBAT
JA4A
SERVO AMP 1
AMP 1
JVl
SERVO AMP 2
AMP 2
JV2
SERVO AMP 3
AMP 3
JV3
SERVO AMP 4
AMP 4
JV4
PULSE CODER 1
ENCl
JFl
PULSE CODER 2
ENC2
JF2
PULSE CODER 3
ENC3
JF3
PULSE CODER 4
ENC4
JF4
LINEAR SCALE 1
SCALE 1
LINEAR SCALE 2
SCALE 2
JF22
LINEAR SCALE 3
SCALE 3
JF23
LINEAR SCALE 4
SCALE 4
JF24
LJl10\/01/
39
Upper iine
marking
JF21
3. INSTALLATION
H2443EJO2
Connector layout of
main CPU board
(MAIN-B)
Function
clclocl
clclcl
Upper line
marking
Lower line
marking
LED INDICATORS
STATUS/ALARM
CRT DISPLAY
CRT
JAI
MD!
MD1
JA2
SERIAL PORT 1
R232- 1
JD5A
SERIAL PORT 2
R232-2
JDSB
MPG
MPG
JA3
IOLINK
JDIA
SERIAL SPINDLE
SPDL-1
JA7A
ANALOG OUT
A-OUT1
JA8A
APC BATERY
APCBAT
JA4A
SERVO AMP 1
AMP 1
(SERVOI)
AMP 2
(SERV02)
AMP 3
(SERV03)
AMP 4
(SERV04)
AMP1
(SERVOS)
AMP2
(SERVOG)
JSlA
LINEAR SCALE1
SCALE 1
JF2l
LINEAR SCALE2
SCALE2
JF22
LINEAR SCALE3
SCALE3
JF23
LINEAR SCALE4
SCALE4
JF24
SERVOCHECK
SV-CHK
JA26
POS. 1
SERVO AMP 2
SERVO AMP 3
SERVO AMP 4
SERVO AMP5
SERVO AMP6
40 -
JS2A
JS3A
JSBA
JSSA
JF2
3. INSTALLATION
k62443UO2
Connector layout of
main CPU board
(Series 18, Series 180
MAIN-A)
Function
Marks on connector
Lower
UPPer
LED INDICATORS
STATUS/ALARM
CRT DISPLAY
CRT
JAl
MDI
MDI
JA2
~ SERIAL PORT 1
R232-1
JDSA
SERIAL PORT 2
R232-2
JDSB
PMG
MPG
JA3
IOLINK
JDlA
SERIAL SPINDLE
SPDL-1
JA7A
ANALOG OUTPUT
A-OUT1
JA8A
SERVO AMP 1
AMP1
JSlA
SERVO AMP 2
AMP2
JS2A
SERVO AMP 3
AMP3
JS3A
SERVO AMP 4
AMP4
JS4A
LINEAR SCALE 1
SCALE 1
JF2l
LINEAR SCALE 2
SCALE2
JF22
LINEAR SCALE 3
SCALE3
JF23
LINEAR SCALE 4
SCALE4
JF24
41
3. INSTALLATION
E62443uo2
Connector layout of
option-lA board
only graphic
function
With
With
communication
function
Function
Iclclcl
cKJcl
42 -
Upper line
marking
Lower line
marking
LED INDICATORS
STATUS/ALARM
CRT DISPLAY
CRT
JAI
RS232C PORT3
R232-3
JDSC
RS422 PORT1
R422- 1
JDGA
3. INSTALLATION
B-62443Em
Option-2 board
(Series 16/l 60
MAIN-A SPEC.)
Function
cluao
clucl
Upper line
marking
Lower line
marking
LED INDICATORS
STATUS/ALARM
HIGH SPEED DI
HDI
JA5
ANALOG INPUT
A-IN
JA6
SERIAL SPINDLE
SPDL-2
JA7B
ANALOG OUTPUT
A-OUT2
JA8B
APC BATT-ERY
APCBAT
JA4B
10
SERVO AMP 5
AMP5
JV5
11
SERVO AMP 6
AMP6
JV6
12
SERVO AMP 7
AMP7
JV7
13
SERVO AMP 8
AMP8
JV8
14
PULSE CODER 5
ENC5
JF5
15
PULSE CODER 6
ENC6
JF6
16
PULSE CODER 7
ENC7
JF7
17
PULSE CODER 8
ENC8
JF8
18
LINEAR SCALE 5
SCALE 5
JF25
19
LINEAR SCALE 6
SCALE 6
JF26
20
LINEAR SCALE 7
SCALE 7
JF27
21
LINEAR SCALE 8
SCALE 8
JF28
43 -
3. I NSTAUATIO
H24436/02
Connector layout of
option 2 board
(Series 16/l 60 MAIN-B
SPEC., Series 18/l 80)
Series 161160
(6 axes)
Series 18/l 80
El
0000
000
Function
Marks on
Upper
Connector
Lower
LED INDICATORS
STATUS
ALARM
HIGH SPEED
HDI
JA5
ANALOG INPUT
A-IN
JA6
SERIAL SPINDLE
SPDL-2
JA7B
ANALOG OUTPUT
A-OUT2
JA8B
APC BA-TTERY
APCBAT
JA4B
SERVO AMP 1
AMP1
JSlA-2
SERVO AMP 2
AMP2
JS2A-2
SERVO AMP 3
AMP3
JS3A-2
SERVO AMP 4
AMP4
JS4A-2
SERVO AMP 5
AMP5
JS5A-2
SERVO AMP 6
AMP6
JS6A-2
LINEAR SCALE 1
SCALE1
JFZl-2
LINEAR SCALE 2
SCALE2
JF22-2
LINEAR SCALE 3
SCALE3
JF23-2
LINEAR SCALE 4
SCALE4
JF24-2
SERVOCHECK
SV-CHK
JA26
2
I
44
3. INSTALLATION
H2443E/O2
Connector
option-3
layout of
board
For CAP function
With PMC-RC
function
Function
Upper line
marking
Lower line
marking
LED INDICATORS
STATUS
ALARM
lOLINK
JDlA
POS.
45 -
3. INSTALLATION
B=62443E/OZ
I/O Card B
DI/DO=80/56
I/O Card C
DI/DO=104/?2
I/O
I/O Card D
DI/DO=156/120
l/O
0000
or0
rl
01
R
Function
Marking E:iyeFtor
(RIGHT)
OUTPUT 1
DO-1
c54
DO-2
c55
DO-3
C58
DI-1
c50
01-2
c51
01-5
C56
01-3
C52
01-4
c53
01-6
c57
(CENTER)
OUTPUT 2
(LEFT)
OUTPUT 3
(RIGHT)
INPUT 1
(CENTER)
INPUT 2
(LEFT)
INPUT 5
(RIGHT)
INPUT 3
(CENTER)
INPUT 4
(LEFT)
INPUT 6
4
46 -
3. HfJSTALlATION
Eb62443uo2
Connector layout of
loader control board
(Series 16/i 60 MAIN-A
SPEC.)
.
Function
POS. 1
LED INDICATOR
STATUS/ALARM
BRAKE DRIVE
OUTPUT
EMERGENCY STOP
CONTROL
BRAKE
CNBK
ESP
CNPW
TP
CNTP
WF
CNWF
IOLNK
JDlA
SERVOCHECK
CHECK
JA8C
APC BATTERY
APCBAT
JA4
OPERATORS
PANEL INTERFACE
WORKPIECE FEEDER
MEMORY CARD
CNMC
10
SERVO AMP 1
AMP1
JVl
11
SERVO AMP 2
AMP2
JV2
SERVO AMP 3
AMP3
JV3
SERVO AMP 4
AMP4
JV4
PULSE CODER
ENC
CRFl
DI/DO
RDIO
CRMl
14
15
16
47 -
3. INSTALLATION
8_62443E/o2
Connector layout of
loader control board
(Series 16/l60 MAIN-B
SPEC., Series 18/l80)
Function
POS. 1
Marks on
Upper
Connector
Lower
LED INDICATOR
STATUS/ALARM
BRAKE DRIVE
OUTPUT
EMERGENCY STOP
CONTROL
BRAKE
CNBK
ESP
CNPW
OPERATORS
PANEL INTER
TP
CNTP
FACE
WF
CNWF
IOLNK
JDlA
SERVOCHECK
CHECK
JA8C
3
4
L-
WORKPiECE FEEDER
MEMORY CARD
CNMC
10
SERVO AMP 1
AMP1
JSlA
11
SERVO AMP 2
AMP2
JS2A
12
SERVO AMP 3
AMP3
JS3A
13
SERVO AMP 4
AMP4
JS4A
RDIO
CRMl
14
15
16
17
- DI/DO
LT
18
19
20
21
I
48 -
3. INSTALLATION
B-62443EfO2
Connector
layout of
MMC-IV
Marks on
upper
Function
POS. 1
2
Connector
lower
LED INDICATORS
STATUS
ALARM
NC VIDEO SIGNAL
INPUT
VIDEO SIGNAL
OUTPUT
NC CRT
JAl B
CRT
JAlA
SERIAL PORT 1
RS232-1
JD5F
SERIAL PORT 2
RS232-2
JD5G
LCD TUNING
LCD ADJUST
FDD
JD8
PARALLEL
CENTRO
JD9
EXTENDED
KEYBOARD
EX KEY
JO21
FULL KEYBOARD
KEYBOARD
CD32A
MEMORY CARD
MEN CARD
CNA
MOUSE
CD32B
PORT
12
13
14
15
16
(PCMCIA)
MOUSE
49 -
4. TOTAL CONNECTION
B42443Elo2
TOTAL CONNECTION
...;.._.......
........:.:,:
...:,y..:.::::
:.:.:i:;
,...
..:...
.:.:.:.:.:,.:.:.:.~.:..~.~:.:
...............
..,:,.,_:
:.,,.
..:.......:.:.
,:,:
.:........
.):t
::.:::::..:,~~:.:.:.,,:,:.~
...,,,...,,.
.:.,.:.,.:.:,
:..,-.
..,...,
,.,..
....:
......:.:.:.>:.:.:.,.:
.......;,.
.,....,.
.:...:
.:.:.~:.~~.:.:.:...:....:.:.:.~:.~:.:...:.:..:...:.:..:
.:.:
.:.:.:.::.>:.:.:
::::.:.f::.:~~~.~~:.~.:.~:.,.~~~:.:.:.....
.....................
.........
...f..~..~.~.~.~.~..,~,~.~
......
...a......
,...............,.,.....
.,.....:.....:
:::::::::,:~:i:i:.:i:i:::i
ye....
:.:.>>:.:..
:.:.:.:.:
.,...
:;:;:i::.::
::;::
..,.
..:.
._.,.;,..._.
._...:_
.>:,>:.:
....:_
.>.
...
.,.>,.
.k.
.,.....,.,.,
......
...,...,
....,.,
..:::.:.:.:t:.~~.~~:...~.~............
..._
.,.::::::::::::.:::::
.~:..,.:.~:.~::.:.~~:.~:,:.~.:.:.:.
...>:::.
...a.
...._......
....:
...:::::
.:..,:,.::;.i
.._.,.
..:.:
,,..,,..
...:,:.:....
.:.:.:.:,:,
~:,~~
:.:::::
~,
.:.v.:.>:.
..:.;:
.,.,
..:..,
,..
:y:::
$:.:.
::cj:::zy::
..,.,.,_.
.>>:.:.:.y..:.>,.,
,.
...:.
:....
.:+:!v.
..:.:,:,:,:...,.:
;I,:
.::::::::::.::::,i::,::.:.:.:.:.::
+:.:.
,,,,,:
:,.,:,
,,,
,.:,,;,.
,,,,.,.,
,.,.,,,,,.,,,
_,,,,
..:,:
.,...
>:.:.:.
.:~.~.~,:.:.:,:.:.~
::.:.:>..:.:.,.>:
.:..;.:..,.1.1
...y:
:..:
:::y:.:
.;.,._.
.,.
..:.:
.,..
,..:..,.>::.
.,
.,.
;,.
,._.
,...
........
..,..
.,.:.:...
:...
,,..>
..,...
,.
,.
..
.,..,.,.;
.
,.::.
:...
;
:...
.
.
..:
.
.
.
.._...
:..,.
:
:
.,._,.:
y::::::::::::::.:
...._.
..:,
..
....,.
:.....;:_.
:.
.......
.:.:.,.:.:
y.,
:.:.
>:.:
.,.:.:.+,.:
:
..._._
.._..
,.
.,.
.:::y:::::
...:...:.:
...:..:.:.~~:.:.~:.:.~.:.:.:...~~~.:.::.~~
.,
..::~i:i:::i:if31:5:::::::::.::::::::::
:.:.:
:.:.:.:.:.:.;;:.:
.~,~::::,
.....
.:
>:.y
:,:.,,:,y.
.
.
.
:.::
.
.
.
.,
..,.:
.
.
.
.
.,.
:.............
,.:,.
.:...:.:..
::.v:
./
,..>:.>
.:..,
..,.,.,.~,,.,,~
....:.:.:.:
_.,.;,.,.
.,.;.
.,:::::.:::::.:,.:.:.:
.._
,.;
:.:.
:.,.
_:,::.,.:,:.
..~..x...>:......
:.:.:.:.:.~.:,.,:...:.:.:.~:.:...:,:.:.:.:
.......
..;,
..;.
,.,.
:...:
~;;:;:;:
:;:.;:
:,
::,..
..c::::::::;:
..:.:.:.
::.
::.:.
.,.,...,*,.
.,...
.:
,.;:
:,,
.
.
.
..,...,
:._.
;:.
.
..
i.,.:
:.:
1.1
:.
.:.:.~,.:....:.:.~:.:
::::.:.:::
:::.:...:
..,..
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50
4. TOTAL CONNECTION
B-62443uo2
418
CONTROL UNIT
TheSeries
Series
Series
Series
Series
M/160
MAIN-A
16/l 60
MAIN-B
18/l 80
MAIN-A
18/l 80
MAIN-B
SPEC.
SPEC.
SPEC.
SPEC.
Kind of Main
CPU board
MAIN-A
Max. 4 sxes
MA! N-B
Max. 6 sxes
MAIN-A
Max. 4 sxes
MAIN-B
Max. 6 sxes
Kind of Op-
MAIN-A
SPECI
Max. 4 axes
(Sub CPU)
Max. 4 axes
(Add. axes)
MAIN-0 SPEC.
Max. 6 axes
(Sub CPU)
Max. 2 axes
(Add. axes)
MAIN-A
SPECl
Max. 4 axes
(Sub CPU)
Not used
MAIN-A SPEC,
MAIN-B SPEC.
MAIN-B SPEC.
MAIN-B SPEC.
Type-~
(Connectable to
C series ampiifier)
Type-B
(Unconnectable
to C series amplifier)
Type-8
(Unconnectable
1to C series amplifier)
Type-8
(Unconnectable
to C series amplifier)
tion 2 board
Kind of Loader
control
board
Interface with
sew0 amp.
51
4.TOTAL
CONNECTION .
t362443UO2
AC 2OOV-240V
POWER
ti USE +24VhHEN9*'~O.CRT IS USED.
C
0
(SE 7)
cWr(JAl)
MDI(JA2)
R232-l(JD5A)
R232-2(JD5B)
MPG(JA3)
N
T
R
0
L
U
N
I
T
FANUCI/OLINK
IOLINK(JDlA)
(SE 6)
A-OUTl(JA8A)
+ANALoGouTPur
FORTOOLDRIVE
*
BRAKER
EmmENCYsmP
POSITION
CODER
SPDL-l(JA7A)
BATKRYFOR
AEsoLuTEFc
i
;
.
,
I
:
APCBAT(JA4A)
SERVOMOTOR
AMPl(Jv1)
ENCl(JFl )
SchLEl (JF21)
52 -
4. TOTAL CONNECTION
e42443Efo2
ENC2(JF2) gjr
SCALE2(JF22) Q
Aii(Jv3) 1g@;
Em(JF3) m
SCM(JF23)
B#
MlP4(Jv4) $8
Ezm(JF4) bu
SCALE4(JF24) BI
P
i, KONNECTION
CONTORMS
TO 1ST AXIS)
i
0
3ND AXIS SERVOA,PwmR/Fc/LI~
SCALE:
i, KOb@iEXXON
CONFQEWS
To IST AXIS)
:I
*1
1
.--~---~~~~~~~~~~~~.~~~~~~~~~~~~~~~~--~~~~~~~~~~~~~~~~~~~~~~~~~~
:8 4TH AXIS SERVOAMI?/Plomupc/LI~~
SCALEI
i0 KONNECIION
CONFORMS
To 1ST AXIS)
:I
,8
1
8
.--~*--~~~~~~~~~~~~~~~~~~~~__-~~~~~~~~~~~~~~~~.~~~~~~~~~~~~~~~.~~.
REMOTE
BlTFFEROR DNCl (RS422)
RFMUKBUFFEZ(RS232C)
0
N
T
OPTION2 BOARD
0
t
k~
ANAUGOUTEVIFORTOOLDRIVE
U
N
I
T
(CONNECM)N
CONFORMS
To 1ST AXIS)
FANXI/O LINK
IOLIM(JDlA) g@
To
I/O WIT MODEL
A (FOR PK-RC)
R422-2 (JD6B) b
53
4. TOTAL CONNECTION
C
0
N
T
0
L
U
N
I
T
6-62443E/O2
I/O CARD
WE 6)
HDI(JASB)
IDl(C54)
00-2(m)
co-3(C58)
DI-1 (CSO)
DI-2(C51)
DI-3(C52)
DI-4(C53)
DI-5(C56)
DI-6(C57)
PoINTs
POINTS
i
i
PmTS
i
:+
i
i
i
i
i.
POIllJTs
POINTS
POINTS
POINTS
POIlvTs
FOINTS
MAGmICs CABINET
MMc-IvcpuFROMJAl OF MAINCPU
TO CNl OF CRT OR LCD UNIT
A] RS232C I/O DEVICE
% FWPPY DISK
Uid JD8 UNIT PWl b f+--
b-
FULLKEYBOARD
KEYBOARD(CD32A
b-
MOUSE
(CD328
MOUSE
HJSED FORDEVELOPMENT
OF AN APPLICATION.
CANNtYI
BE USEDFORACML RUNNING.
54 -
AClOOV
4.TOTALCONNECTION
B42443EJo2
CHECK(JASC) /
ESP
6
.
..
.
..
(mew)
...
..I.
.
.
.
.....
_._..-.s_..-...a...e
..__
____.._...__..I
~NNECUONTOTHE
pilypl(JSlA)
SERvVOAWcoNFoREvfs~i
THATOF 1ST AXIS OF
MAINCPU BOARD.
*__._
_._I_
_..._._
.._.
LOADERBODY
1ST AXIS
SEW0
II
i
i
AMP2
(JSZA)
..
..
T
R
0
L
..__..I
III/
I
AClOOV
..
...
..
..
..
.
..
..
..
..
.
AMP3(
JS3A)
N
t
T
.
.
.
.
.
..
AMP4(
JS4A)
.-...-.----.-... .......
...
_-.--..._I
...
...
.
..
.
.
..
.
..
.
.
.
.
.-._.-.I-..-.-__._.-.-.-.-...-...-..-
&j-Gq
Ill
ADDITIONAL
I/O
FANUCI/O LINK
IOLINK(JDlA)
55
3RD AxIS
SERVO
MOTOR
t
4THAx.IS
1 SEW0
-i MOTOR
a
OVERTRAVEL
LIlYIT
..I.....
TP mw
CODE3
m.._..w-..-_-.-.
Et&::
*-._.._...-...I...-..--.--..--..---*-.~._...~_.._~_.__..
4. TOTAL CONNECTION
642443uo2
DIAGRAM
(MAIN-B
SPEC.)
C
0
N
7
R
0
L
U
N
I
T
FANUCI/O LINK
IOLINK(JDlA) B
(SE 6)
A-OUTl(JA8A) @j---ANAL0G
OUmn
FORTOOLDRIVE-
CODER
A
CXlA IBl
CX2A JXlA
2ND SPINME
BA7TERYFOR
PULSECODER
PULSE
1ST AXIS
LINEARSCALE
56
4. TOTAL CONNECTION
Bd244%!02
--m-__
~~_~~_.~~_______~~_~~.~~~~~~~.~~~~~~~~~----------~--.~~~~.
f 2bD AXIS SERVOAiP/M0IOWPC/LI~EdR
SCALE;
KONNECIION
C0NFWMSTo 1ST AXIS)
i
~--~~~~~~~~~~~~~~~_~__~~~~~_~~~_~~~~~_~~~~~~~~~~~~~--~~~~~~~~~~~
; 3bD AXIS SERVOAMP/MoToR/WLINEAR
SCALE:
: KONPKTIONORMS
I0 IST AXIS)
i
:---_________-__________________________~~~~~~~~~~~---~~~______~
4TH AXIS SERVOAMP/MoToR/Fc/LINEuiSCALE:
KONNECIION
CONFMMS
To 1ST AXIS)
i
;---___________________-________________~~~~~---~~~-~~~~~~_____~
t
:I 5TH AXIS SERVOAiimwpc
:;---__________________-_~_____-_________~~~.~~~~~~~~~~~~.~.~~~__~
KONNECIION
C0NF0m To 1ST AXIS)
i
I8
It, 6TH AXIS SERVOAMP/WIWFC
:--~_~._~_~.~.~~~~_.~~~~~~~~~~~~~~~~.~~~~~~~~~
(CoNNEcfIONCONEQRMS
To 1ST AXIS)
i
-__.__-w-_-e___,,:
SERVOCHECK(5, 6 AXIS)
AiW(JS2A) @I
SCALE2(JF22) g 1
AW3(JS3A) aa
SCALE3(JF23) &
AMP4(
JS4A) @j
SCALE4(JF24) b 1
AMP5
(JSSA) 1
APll?6(JSGA)c a
I
SV-CNJM) fB-
OPTION1 BOARD
(SE 7)
CRT(JA1 ) I
(Series
R422-1 (JD6A) @B
R232-3(JD5C) BB
REMOTE
BUFFER(RS232C
0
N
T
R
0
L
U
N
I
T
OmON 2 E?oARD
(SEE 7)
A-OUT2(JA8B)
WIG OUTPUTFORTOOLDRIVE
ANALOG
I/O
HIGHSPEEDDI
COWECIION
CONFORltS
To WT OF MAINCPU
A-IN( JA6 )
HDI(JAS )
SPDL-2(JA7B)
mAT(
MERY
L
FOR ABSOLUTE
PULSE
CODER
(FOR LINEARSCALE)
JAW @-+=-j
BOARD
FANUCI/O LINK
To I/O UNIT MODEL
A (FOR PWRC)
57 -
4. TOTAL CONNECTION
BG2443UO2
I/O CARD
(SEE 6)
HDI(JA5B) @j
HIGH-SPEED
SKIP SIGXAL
....s__.._..__
.... ..a-..--....... .---.
!
; Do 40 POINTS
i
; Do 40 mm
i
.: Do 40 Ftxm
b+
: DI 40 POIMS
iblEoIJETICs
CABIrn
i
; DI 40 POINTS
i
.: DI 12 POINTS
i
; DI 12 POINTS
i
: DI 40 FQINTS
i
.:. DI 12 FQINTS
..._._.s.......Is...-..--...a-.e
....
0
N
T
0
L
U
N
I
Do-l(C54)
m-2 (C55)
DO-3(C58)
DI-l(C50)
DI-2(C51)
DI-3(C52)
DI=4(C53)
DI-5(C56)
DI-6(C57)
JE
13
60
10
i]O
10
11
10
]E
T
MMC-IV CPU
NC CRT(JAlB)
CRT(JAlA)
c---------
R232-1 (JD5F)
R232-2 (JD5G)
PRINTER
:.
x
L
MOUSE
MOUSE
(CD32B
I
#USED FORDEVELOPMENT
OF AN APPLICATION.
CANNmBE USEDFORACWL RUNNING.
58 -
/IO--
POWER
4. TOTAL CONNECTION
B-62443uo2
BRAKE(aBK)
APC BATIERY
AFCEiAT(
JAM)
.......-.-.-.-es
.... .-._._..._..--_.._._.
.
.
AMPcoNFam3 i
.i SEZRVO
.: To THATOF MAIN
XPUEDARD
.
0
N
T
R
t..
i...__e..
..
...
..
..
.
*
1
ET AXIS
SERVO
MOTOR
t
2NDAXIS
SERVO
MOTOR
AL PULSE
0
L
U
N
I
T
..
4 OPERATORS
PANELFOR
LODER
i_._._..........._.___.__......._..._..._...-_._...
---.-.
.
IOLINK(JDlA)
FAMJCI/O LINK
59 -
. sw,LED
4. TOTAL CONNECTION
Series
8-62443uo2
DIAGRAM
e
ACGT(CP3 ) 5%
C
0
N
T
R
0
L
ON/OFF(CP4j $Z
+24V(CP5 ) Z
+24E(CP6 ) SZ
71
I
I
I ,
MAINCPU(TYEE-A)
(SEE 7)
I
v
m(JAl 1 EM
MDI(JA2 ) g5
R232-l(tlD5A) B5
R232-2(JD5B) &#-m(JA3 1 Bfl
FROMJAlOF
j
MMCBOARD
(WHENMMCIS USED)
(MAIN-A
SPEC.)
AC 2OOV-240VKMER
USE +24V hHEN9 MONO.CRT IS USED.
1
1
U
N
I
T
IOLINK(JDlA)
(SEE 6)
A-OUT1(JA8A) c +ANAmOmPuT
FORTOOLDRIVEL
POSITIONCODER
SPDL-1(JA7A)
JA4A)
BAmY FORAE%S
PC (LINEARSCALE)
SERVOMOTOR
JSlA) d5da
PULSE
I J.___J
60 -
1ST AXIS
LINEARSCALE
4. TOTAL CONNECTION
B42443Em2
REiWTEBUFFER(RS232C)
ANALOG
OUTPUT
FORTCOLDRIVE
U
N
I
T
To MAINCPUBOARD
6V
ABSOLUTE
PULSECODER
(FOR LINEARSACLE)
FANUCI/O LINK
TO I/O UNIT MODEL
A (FOR PW-RC)
ti
61 -
4. TOTAL CONNECTION
B42443Ejo2
I/O CARD
(SEE 6)
C
0
N
T
0
L
u
N
I
T
HDI(JA5B) * tl!a
f
HIGHSPEED SKIP
.I........-..........................
m-1 (c54
DO-2(C55
DO-3(C58
DI-1 (C50
DI-2(C51
DI-3(C52
DI-4(C53)
DI-5(C56)
DI-6(W)
Do
Do
Do
DI
. DI
DI
DI
DI
DI
___~
Ii
CPU
NC CKI(JAlB)
CRT(JAlA)
PoIrn
FoIms
FcuNTs
i
i
i
FOINTS
:+
POINTS
POINTS
POINTS
POINTS
POINTS
...............................
MC-iv
40
40
40
40
40
12
12
40
12
i
i
i
i
i
MAc;ivETIC
CABINET
..I...
FROMJAl OF MAINCPU
To CNl OF CRT OR XD UNIT
41 RS232C I/O DEVICE
R232-l(JD5F)
R232-2
KEMOARD(CD32A
MOUSE(CD32B
pu
Mom
WJSED FORDJZVELOPMENT
OF AN APPLICATION.
CANNOT
BE USEDFORACTUALRUNNING.
62
4. TOTAL CONNECTION
B-62443ElO2
SERVOCHECK
BOARD
AClOOV
.
.
.
BRAKE(WK)
....
IjllUlADER
.s.._...
.
.
-...I...--*...*
..__._.
BODY
.
.
1ST AXIS
SERVO
MOTOR
AMPl(JSlA)
C
0
N
T
AMP2(JS2A)
SERVO
AM0 czoNFoRMs i
To THATOF 1ST AXIS i
OF MAINCPUBOARD i.
..
*
:
i
2NDAXIS
=I SERVO
i
mrrOR
\ SERIALPULSE
CoDER
i.
..*
..
..
R
0
L
U
N
I
..
.
..
:
AMI?3(
JS3A)
..
..
..
1
1
.
..:
.
:
4TH AXIS
smvo
T
AMP4(JS4A)
MOTOR
.-.--..-...-..._._.-.-.--..~.-..-~.~.~.-...I..-.
..
..
..
..
..
..
..
OVERTRAVELLIMIT
/4v
._._
.
a..--...*..--...-
. .
--...1.--.....I_.-... ..-._...
ADDITION&
IOLINK(JDlA)
3RD AXIS
SERVO
WTOR
I/()
i _....._...__...._.._...._.
24V POWER
___cl
LINK
63
_ _...
LOADER
_.._I.....---.-_.._... .
4. TOTAL CONNECTION
&62443F/02
Psu-I/O BOARD
24V-IN (CPM) 92
24V-OUT(CPlB) 2:
I
DI-l(C50) [Ip6
DI-2(C51) Dcw
ti
..-_e
...I_.a._._.
DC 24V POWER
SOWE
USE +24V WEN 9 iWNO.CRTIS USED.
i
i.. ... ...._.___._:
DI-3(C52) jGL--_i
DI-4(C53) ~c---_i
.
:+
.
.
.....-.-.-..--._._.._..._.....-*.._.
IYAmTICS
cAB11Nl?r
MAINCPU(FS18MAIN-A)
C
0
N
T
R
0
L
U
N
I
T
BRAKER
2oov
2oov
POSITIONCODDR
SPDL-1 (JA7A)
I_
To 2NDSPINDLE
SERVOMUIOR
TB2 CX2A JXlA
AMP1(JSlA)
PULSE
64 -
4. TOTAL CONNECTION
E62443ElO2
17
! lST MS
4
Im3R SCALE
-~~~_~~-_~~~__-_-_-_-~~~~.~~~~~~~~~~~~~~~~~~~~.~~~~~~~~~~~~~~~~,
2ND AXIS SERVOAPlP/MoToR/Fc/L11w
SCALE/
65 -
..
H2443UO2
.
5 ::
:.:
.
:.::.:.:.::
:.::,:.:.:.
66
5.
842443Eio2
51
PbWER SUPPLY
UNIT PANEL LAYOUT
_Ei
,
Key location
CP8 (BATTERY)1
/ 2
+VB
ov
/,
/
F3 (+24V FUSE Al 3.2A)
BI 5.OA
ov
+24E
Note.
Connector compatibility
67
562443402
I/O
PSU
EY
cloclo
q nn
I
POS. 1
Fuse(DCinput) 7.5A
PIL (Pilot lamp)
CPIA DC input
key location
+24v
ov
El
3
68
Be2443Em
5.
52
PbWER SUPPLY
UNIT CONNECTION
El
3
2
1
G
s
R
-JAALARMN
!
CP2 (AC OUTPUT)
G
200B
200A
AL
FA \op
/
FB
IREGULAToR
I
CP5 (+24V OUTPUT)
/
ALARM OUT
9-----------,
MCC
*) The power supply capacity suits CP2 and CP3
is 2.5 volts or less.
AMP JAPAN, LTD.
2-178288-3 (Housing)
l-l 7521%5 (Contact)
-:
rr
ov
+24E
69
H2443402
The power supply unit AI and BI have the power on/off control function.
When an external input unit is used, the power on/off button may not be
connected to the power supply unit.
In this case, the following
connection is recommended.
Signals ON, OFF, and COM are wired together. This means that the
power supply unit operates while its AC input power is supplied to CP1.
u,Y w
AMP JAPAN, LTD.
l-1 78128-3
CPl (INPUT 20%240VAC)
n-l
3
2
1
G
s
R
1 20s240VAC
1$I, 5OHZ/6OHZ
1 AMP JAPAN, LTD.
1 2-178129-6
bn/
ON
OFF
COM 3
AL
FA
FB
When the input unit PCB Al6B-1600-0090 is used as the external input
unit, the power ready signals PA and PB should be wired as follows.
Fuse
U v, w
Servo 3-phase
input
MCC
200/22OVAC, 1Q
Ic-}-g
In case of standard
or 14coior CRT/MD1
panel, the ON/OFF
buttons are
mounted on MDI
panel.
rl
TP2
To servo transformer
1
hZIc=K
1 1
I-l
L ----mm--
Al 6B-1600-0090
----
I
I
I
I
I
I
I
I
I
I I
1 I
CP2-3 1
Y
G1
V
70
CPl-3
...
5.
B_62443E/O2
538
24V INPUT POWER
SOURCE
This chapter describes 24V input power when the power integrated I/O
card is used.
5.3.1
Power Supply for the
control unit
Main
breaker
Magnetic
contactor
AC tine
filter
Servo
invertef
Servo
converter
CNC
Input
AC200V
w
2oov
w
2oov
24VDC output
For control
unit
~r-____7
I
I
I
I
I
I
I
I
I ,
t
t
t
ON OFFCOM
71 -
(a)
24VDC
output
ON/OFF circuit
1
I
L --m-B
Fig. 53.1
24VDC
input
/
I
I
I
t
I
*
9PDP
. EXAMPLE OF ON/OFF
CIRCUIT
Rff
AC INPUT
2OOV
!50/60Hz
8_62443E/o2
For example, ON/OFF circuit is as shown in Fig. 5.3.1. Select the circuit
in consideration of its capacity.
n
u
Fl
v/\
SO
n
u
AC OUTPUT
2oov
(FOR PLASMA
DISPLAY)
7
VSI
A
w
F2
Go
0 G
+24V
+24V
DC OUTPUT
24V 4A
(Series 16/l 8)
DC INPUT
24V 4A
ov
ov
SPARK
KILLER
FUSE
RELAY
COIL
_//_
RELAY
CONTACT
B CONTACT
2.m
A CONTACT
72
.._
5.
m2443uo2
5.3.2
Procedure for Turning
Turn on the power to each unit in the following order or all at the same
time.
on the power
1 Power supplies (200 VAC) for the entire machine
2 Power supplies (24 VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit-MODEL A)
3 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 3.82 for how to replace the batteries for memory backup.
5.3.3
Procedure for Turning
off the Power
Turn off the power to each unit in the following order or all at the same
time.
1 Power supplies (24VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit-MODEL
A)
2 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
3 Power supplies (200 VAC) for the entire machine
Motors cannot be controlled when the power is turned off or momentarily
interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor when
the servo is not operating or the motor is not rotating. Release the clamp
only when the motor is rotating. When the servo axis cannot be controlled
when the power is turned off or momentarily interrupted, clamp the servo
motor. In this case, the axis may fall before the relay for clamping starts
operating. The designer should make sure if the distance results in trouble.
73
54m
CABLE FOR POWER
SUPPLY TO
CONTROL UNIT
B-62443Elo2
SUPPlY*
Control unit
CPlA
24 VDC stabilized
power supply 24
VDC t 10%
LR
Cable
CPlA
AMP Japan
l-1 78288-3 (housing)
1-I 75218-5 (contact)
+24V (1) .
ov (2) -
External power
Select a terminal
74
562443uo2
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. ... . ....,..,... .... . .:...
75 -
&-62443E/o2
61 a
The CNC can be combined with the units shown in the table below as I/O
GENERAL
Type
FANUc I/O tink
compatible I/O
DI/DO points
Max. 2561256 per group
Max. 102411024 in total
~Built-in I/O
I/O Card
76 -
6-62443uo2
62
CONNECTION OF
THE FANUC I/O Link
6.2.1
General
TheCNC has two JDlA interface connectors for the FANUC I/O Link.
Only one of the two connectors is selected according to the type of PMC,
and both are not used at the same time. For a system with a PMC-RB, the
I/O Link is connected to the main CPU board. For a system with a
PMC-RC, the I/O Link is connected to the option 3 board. Starting at this
point (main CPU board or option 3 board), the I/O Link is connected with
the I/O units and interface unit of the operators panel sequentially in a
daisy-chain manner.
In the I/O Link there are the master station and its slave stations. The
master is the control unit of the CNC, and the slaves are the I/O unit and
interface unit for the operators panel. The slaves are divided into groups,
and up to 16 groups can be connected to one I/O Link. A maximum of
two base I/O units can be connected as a group. The operators panel
connection unit and interface unit for the operators panel are each
counted as one group.
The two connectors of the I/O link are named JDlA and JDlB, and are
common to all units (that have I/O Link function). A cable is always
connected from JDlA of a unit to JDlB of the next unit. Although JDlB
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JDlA and JDlB are common to all
units on the I/O Link, and are illustrated on the next page. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Link
Option 3 board
JDlA
024
l/
1
[(With PMC-RC)
Series1 6
Control unit
Group
#l
Max. 16
group
1I
B
Lo JDl
Operators
Group
#3
panel
JDlA
Connection unit or machine
operators panel interface unit
77
Machine
operators
panel
OF I/OUNITSTO
MACHINEINTERFACE.
6. CONNECTION
8_62443E/o2
6.2.2
Connection of FANUC
I/O Link by Electric
Cable
JDl B
(PCR-E20LMO)
JDIA
(PCR-EV20MOT)
JDlA
unit
+5V terminals are for an optical I/O link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wiring
1
SIN
2
+SiN .
3
SOUT
4
I
SOUT
II
ov
12
ov
13
ov
14
ov
4
1
I
I
11
12
I
I
I
I
.
14
-----s-
Shield
I
Grounding Plate
Recommended
Cable Material
78
13
I
L
A66L4001-028444
SOUT
*SOUT
SIN
%lN
ov
ov
ov
ov
OP(#28AWG X 1Opair)
562443uo2
6.2.3
The FANUC I/O Link can be extended to the maximum length of 200 m
Connection of FANUC
I/O Link Optical Fiber
Cable
External
dimension
When there is concern that the cable is influenced by strong noise; for
example :
When there is a strong electromagnetic noise source beside the cable
such as a welding machine.
When a noise generating cable such as a power cable runs fora long
distance in parallel with the cable.
of
Connection
l
Connection diagram
Unit
Unit
JDlA
JDlB
cable between
Optical I/O
link adapter
Optical l/O
link adapter
unit
79 -
I--
6. CONNECTION
OF I/O UNITS TO
MACHINE INTERFACE
8-62443uo2
Interunit connecting
cables
Unit side
JDlA,JDlB
Adapter side
JDI
(03)SOUT
(04) lit SOUT
(01)SIN
+5V(O9)
+5V(l8)
+5V(20)
OV(11)
OV(l2)
OV(l3)
OV(14)
OV(l5)
0V(16)
L
.
(02) *SIN
(09)+5V
(18)+5V
(20)+5V
(11)OV
(12)OV
(13)OV
(14)OV
(15)OV
(16)OV
Optical cable
Power source
Installation conditions
Required parts
@ The optical link adapter enclosure is not fully sealed ; install it with
the CNC control unit in the fully enclosed cabinet.
l
Ground the case using the case fixing screw of the optical link adapter.
The optical link adapter is light, and it may not be necessary to mount
it with screws. However, keep it from coming in contact with other
circuits to prevent possible short-circuits. When mounting the optical
link adapter in a cabinet, attach it with an L-type fitting using the case
fixing screws (M3) of the optical link adapter.
For making up an I/O link using the optical link adapter, the following
parts are necessary:
l
80 -
562443m2
63
CbNNECTlON
OF
THE FANUC l/O
Unit-MODEL A
The
6.3.1
Structure of FANUC
I/O Unit-MODEL A
\
I/F
ON
IO
1
10
0
6
1
I
6.3.2
Outer Dimensions
05 (mountinghole)
I
I
For
-lot
81
I
I
253
430
I
I
238
415
I
I
6.3.3
Mounting and
Dismounting Modules
B-62443Efo2
Mounting
Hang the hook at the top of the module on the groove in the upper side
of the base unit.
Make the connector of the module engage with that of the base unit.
Push the module in the lower groove of the base unit till the stopper
in the lower side of the module stops.
Dismounting
1 Release the stopper by pushing the lever at the bottom of the module.
2 Push the module upwards.
82
562443ao2
6.3.4
Connection Diagram
Control unit
JDIA
Terminator TX
l/O Unit-A
AlFOl B
f
-
JDlB
24VDC
AlFOl A
JDlB
AIFOI B
JD3
_ JDIA
;
M c
16
group
I
JD2
JO2
CP32
PC32
24VDC
K2X-
I
5
AlFOl B
AIFOIA
wJDlB
JO3
JD2
7 PC32
24VDC
Notes
1. Number of I/O Units and connecting method are restricted
depending on the allocation of the I/O points.
See 6.2 Connection of FANUC I/O Link and 6.3.11
Number of l/O points for the I/O Unit-A.
2. Cable Kl X can be an optical fiber cable by using the
optical I/O link adapter.
Refer to item 6.2.3.
83
B42443ElO2
___~_
6.3.5
Connecting input
Power Source
Voltage : 24VDCtlO%
CP32 of the
Note
Turn ON the power for the l/O unit just before or when the
power for the CNC is turned ON. When the CNC power is
turned OFF, make sure to turn the power to the I/O unit
OFF as well.
master device
t
I/O unit
84
8-62443uo2
6.3.6
Grouding
Base
M4 Screw
terminal
When the cable KlX (see connection diagam in section 6.3.4) runs
between different cabinets, make sure to connect the cabinets with a
grounding wire more than 5.5 mm?
Table 6.3.6 Required current of each module
Required current (mA) of +24V
Module name
A
AlFOlA
50
I
I
I
AIFOl B
50
AlD32A
20+0.5X n
30+7.5X n
AiD32B
20+0.5X n
AID1 6C
I
I
30+7.5Xn
AID1 6D
AlD32E
I
AlAl 6G
5
5+1.5Xn
AOD08C
5+2Xn
AOD08D
5+2Xn
A001 6C
5+2Xn
AOD16D
5+2Xn
AOD32C
5+0.5Xn
AOD32D
5+0.5Xn
AOA05E
5+5.5X
AOA08E
5+4.5X
5+5.5Xn
AOA12F
AOR08G
Al D32F
~~
10Xn
AOR16G
10Xn
AADO4A
130
n : Number of the input and output points (for each module) which turn
ON simultaneously
6.3.7
Connecting Signal
Cables
B-62443uo2
Details of the cables KlX, K2X and the terminator shown in the general
connection diagram are as follows.
Cable KlX
Connector HONDA TSUSHIN
KOGYO CO., LTD.
PC%E20FS
CNC or AIFOIA
JDlA
b
AIFOl A
JDlB
Cable connection
JDlA
-B-------~
,T
SIN (1)
*SiN(2)
SOUT(3)
SOUT (4)
ov (11)
: :
L
r
1 1
: :
::
Wl3)
OV(14)
; :
I 1
t
8
1
I
I
OV(12)
JDI B
I
, t
I t
--rrr-rrrd
1
I t
I
I t
,
tt
(3) SOUT
1 (4) *SOUT
1 (1) SiN
. (2) *SIN
4(11)ov
* (12) ov
-. (13) ov
(14) ov
_L
-
twisted pair wires for signal SIN and *SIN, and signals SOUT and
*SOUT.
Use
Use an optical I/O link adapter and an optical fiber cable, [in the
following cases] :
0 When the cable is more than 10 meters long.
86
B-62443 E/O2
Cable K2X
AIFOlA or
AlFOl B
JO2
AIFOl B
Cable connection
JO2
JO3
SW
S(2)
S2(3)
+S2(4)
S3(5)
*S3(6)
S4(7)
*S4(8)
S5(11)
*S5(12)
SS(l3)
*S6( 14)
A
A
1
L
lD3(18)
OV(15)
OV(16)
1
1
(W
(2)+sl
lDl(9)
ID2(17)
w2
.
.
(4)+s2
(5)S3
(6)*s3
(7)S4
(8)fs4
(ll)S5
(12)*S5
(13)S6
(14)*S6
(9)IDl
(l?)ID2
(I 8)ID3
(15)OV
(16)OV
Make sure to use twisted pair wires for the following signals:
Sl and * Sl, S2 and *S2, S3 and *S3
S4 and * S4, SS and *S5, S6 and *S6
Do not connect the pins No. 10, No. 19 and No. 20, as they are used
internally.
87
&62443E/o2
Terminator TX
AIFOlB
Connector
HONDA TSUSHIN KOGYO CO., LTD.
PCR-E2OFS
JO2
I1
Ill I
12TRM2
2
3
4
5
6
7
,8
9
13
TRMI
14 TRM3
rl
I
15
16
17
18
19 TRM2
Cable connection
JD2
I
Shorting jumper
TRMI
(4)
TRM1 (10) r
TRM2 (12)1
TRM2 (19)
TRM3 (14)
TRM3 (20)
88
Shorting jumper
4
Shorting jumper
9
w2443Eio2
6.3.8
Connecting with I/O
Modules
For an external connecting method, there are two types of I/O modules :
one with a terminal block, and one with a connector.
The terminal block is a removable type.
Connector type
input/Output
display LED
A0...7
BO . . .7
Terminal
block cover
Connector
HONDA
TSUSHIN
KOGYO
CO., LTD.
MR-SORMA
Dismounting the
terminal block
1 Open the cover of the terminal block.
2 Push up the latch at the top of the terminal block.
3 Drag out the tab at the top of the terminal block and pull it out.
The terminal block will be removed from the module.
89
6. CONNECTION
OF I/O UNITS TO
MACHINE INTERFACE-
B=62443E/OZ
I+ *+I
A : Approx. 4.5mm
1.2-3.5
1.25-3.5S, etc.
6.3.9
Digital Input/Output
Module
Digital input modules
,
Module
name
Input
type
Non-insuiation
DC input
LED
display
not
7.5mA
Both
Maximum
20ms
32
AID
328
24VDC
7.5mA
Both
Maximum
2ms
32
Connector
not
provided
AID
16C
24VDC
7SmA
NEG
Maximum
20ms
,6
TE,zka
provided
24VDC
7SmA
POS
Maximum
20ms
16
T,tp
provided
AID
32E
24VDC
7SmA
Both
Maximum
20ms
32
Connector
not
provided
AID
32F
24VDC
7SmA
Both
Maximum
2ms
32
Connector
not
provided
r!$
,ioEc
1OSmA
AC input
Points
24VDC
AID
Poiarw
External
connection
AID
32A
Insulation 16D
0fpeDC
input
Rated
Rated
voltage current
Response
time
(12OV
AC)
ON Max 35ms
OFF Max 45ms
l6
Connectorprovided
:I;2
provided
Notes
1 .Polarity
Negative : 0 V common (current source type)
- The input is defined as ON when at a low level
Positive : 24 V common (current sink type)
- The input is defined as ON when at a high level
2 aFor the details of the specifications for each module, refer
to FANUC l/O Unit-MODEL A Connection*Maintenance
Manual (B-61 813E).
90
H2443402
Digital output
modules
output
type
--LMod-
AOD
08C
lnsulation
type
DC
output
12-24
VDC
2A
( NEG
AOD
080
2A
AOD
16C
0.5A
POS
NEG
I
,
AOD
16D
OSA
0.3A
AOD
320
0.3A
POS
NEG
POS
32
not
Provided
provided
not
Provided
I
T,:F
32
provided
I i
I
Connector
not
provided
Connector
I provided
not
not
Provided
not
Pr@
vided
AOA
0%
lO&
240V
Pr@
vided
AOA
08E
Ac
Provided
AoA
2F
Relay
output
I
16
TT,Eka
AC
output
16
Provided
Provided
AOD
32C
II I
Points External
/con+ connect diFpLy
mon
tlon
Rated
ule
name vobge
AOR
08G
:z
OSA
12
4A
AC
Maximum
2SOVA
TF,fp
C/
30VDC
ITy,tF
I
2A
16
Pre
vided
provided
not
Pr*
vided
provided
not
Provided
I
TT,yF
provided
Notes
1. Polarity
Negative : 0 V common (current sink type)
- Output is at low level when ON.
Positive : 24 V common (current source type)
- Output is at high level when ON.
2. For the details of the specifications for each module, refer
to FANUC l/O Unit-MODEL A Connection*Maintenance
Manual (ES-61813E).
91 -
6.3.10
Correspondence
between l/O Signals
and Addresses in a
Module
S62443EfO2
Address in the
module
#7
0
#6
#5
#4
#3
#2
#I
#o
A6
A5
A4
A3
A2
Al
A0
87 1 86
B5
84
83
A7
III 1
CL
L-H
2
C7 1 C6 1
C4 1 C3 1 C2 1 Cl 1 CO
points
\
,
Module of 16
points
Module of 8
Module of
32 points
92 -
8_62443E/o2
6.3.11
Number of Points for
I/O Unit-MODEL A
-~
Determine the number of I/O points for the I/O Unit -MODEL A using
the following.
. output points
Occupied output points
Sum of the actual output
points in a group
-+
32 points
0 to 32
4
64 points
40 to 64
4
128 points
72 to 128
+
256
points
136 to 256
(Note) Count AOAOSE as 8 points and AOAl2F as 16 points.
.
Input points
Sum of the actual input
points in a group
0 to 32
40 to 64
72 to 128
136 to 256
32 points
64 points
128 points
256 points
Example 2:
When the following modules are used in the group No. 2.
AOD16C . . . . . . . . . . . . . . . . . . . . . . 7
AOAOSF . . . . . . . . . . . . . . . . . . . . . . 9
AID16A .* . . . . . . . . . . . . . . . . . . . 4
AIA16G . . . . . . . . . . . . . . . . . . . . . . 3
[Input points]
16X4+16X3 = 112 + 128 points
[Output points]
16X 7+8X 9 = 184 * 256 points
In this case, as the number of input points is smaller than that of the
output points, the number of input points is assumed1 to be equal to
that of the output points, in other words, 256 points.
l
93
64
CbNNECTlON OF
MACHINE
OPERATORS PANEL
INTERFACE UNIT
5-62443UO2
naooo()00
oocloclooo
Series 16
control unit
builder)
6.4.1
Function
Overview
DI/DO =
128/I 28
Di
01 or DO
64
switch inputs
Number of general-purpose
outputs
LED data
DO
DI/DO =
2561256
DI 96
64
64
32
32
32
32
96
DO
96
128
96
94
w2443uo2
Analog
signal inputs
Input voltages are converted from analog to digital. The resulting five
bits of data are sent to the CNC through the FANUC I/O Link.
The analog signal input function can be used regardless of whether I/O
link allocation is 128/128 or 256/256.
95
B=62443E/o2
6.4.2
System Configuration
Machine operators
panel
FANUC
JDlB
Matrix DI/DO
I/O Link
(I/O Link)
CNC
CM26
Other machine
interface
CM16
CM17
CM15
JDlA
CPDl
(24v)
CNBI
+
generalpurpose
DIfDO
07 release signal
c*)
Power magnet&
cabinet
ICRTMDI
I
L-J
07-R
Power ON/OFF
*ESP , OTR
CNAl
LM/SM
CA40
ESP
General-purpose
DI/DO
General-purpose
Dl/DO
ON/OFF :
LMJSM :
..
*
Note
Power requirements
When 60% of the DI/DO points are on, this interface unit
requires 1 .O A
(not including the current required by the CRT and MDI).
96
542443wo2
6.4.3
Signal Assignment
1 B
0106
01
l3zH
06
OV
I-
1 DO16
07
+5E
0117
08
OV
DO17
09
%SP
f ECMI
10
OTR
f ECM2.
11
DIOO
0102
12
0104
+5E
13
0103
DIOI
03
DO22
1 DO23
04
DO24
1 0025
1 05
t DO26
t DO27
1 06
OV
OV
Ill
12
17
+5E
1 +SE
1 +5E
+SE
05
06
03
07
OM
08
04tOM
;:s::
51%
OV
112
OV
Pins shaded by m
are those for forwarding signals. Pins with the Sam<
name are connected directly to one another.
Note 1 LM and SM also function as input terminals to the A/D converter,
Note 2 OM is connected to 0 V on the PCB.
Input/output pins shaded by 1-1
...f ,. are in pairs. Only one in each pair is
usable.
97 -
&-62443EJO2
-6
l
*l-YA , l5
-w-%m
OV
18
14
* 1_
+5V
OV
OV
-..
03 1 WD2
1 *KY03
047 "KYD4 1 *KY05
1 12 I*BZMD 1 OV 1
1 13 1 "LDO 1 *LD8 1
DlnX
DOnx
ESP
General-purpose DI
General-purpose DO
Emergency stop
ECMl
*ESP common signal
OTR
I OT release
ECM2
OTR common signal
EON/OF Power ON/OFF control
signal
COM
EON/EOF common signal
HAI
Input from manual pulse
generator
HBI
Input from manual pulse
generator
*WDx
*KYCx
*LDx
LCnUH
*MNDl
*BZMD
SM
OM
Note See Subsection 6.4.4 for details of connection and signal meanings.
98
&62443E/OZ
6.4.4
Interface
General-purpose
DI
DIOO-0137
.
RV
General-purpose
Contact rating
IO.75V of lower
DO
+24V
Photocoupler
0000-0037
&T
IMaximum
load current
0.03A
~ ~ I-~~-~~
0.1 mA
I
I
0.W
Note
99
B-62443Elo2
Matrix DI
. Key switch addresses
Kc0
KY16
*WC1
KY05
KY04
KY03
KY02
KY01
KY00
BZO
KY15
KY14
KY13
KY12
KY11
KY10
BZl
KY25
*KC2
KY36
*Kc3
KY35
KY45
*twcx
+twc5
KY56
KY55
KY76
KY75
KY96 A
tw95
KY65
*KY%6
*KYc7
R77
*Km8
A
*Kc9
KY97 A
J.
wQ4
J.
KYA4 ,k
*tWCA
KyQ3
J.
KYA3 ,k
KY92
KWI
-~fi
~70
KYA1
*KYCB
*KY07
*Km6
*Km5
*KYD4
*Km3
*KY02
*KY01
*KYDO
*BZMD <
+MND, <
CM26-A04
CM26-B03
CM26-A03
CM26-B02
CM26-A02
CM26-Al2
CM26801
-7
ov 4
CM26-A01
1 When *MNDI =
I
When *MNDI =
-I
100 -
562443UO2
Mode selection
*wD32r
rr
*KYCn
*UYDn
101 -
B42443Elo2
*KYCn
*BZMD
(Example)
If *BZMD is connected to *KYCO and *KYC2, but disconnected
from *KYCl and *KYC3, as shown on the left, closing a switch
at key addresses KY10 to KY17 and KY30 to KY37 causes a
confirmation sound for key input to be heard, but closing a switch
at key addresses KY00 to KY07 and KY20 to KY27 does not.
See item * Key switch addresses.
BZMD
102 -
B-62443uo2
9 Signal specification
Contact rating
Note
This voltage must be maintained even when detour
prevention diodes are used.
103 -
Note )
OF I/O UNITS TO
MACHINE INTERFACE.
6. CONNECTION
&-62443E/o2
Matrix DO
l
LED addresses
IDO
VI
+LD2
tD3
tD4
+tD5
tD6
+tD7
CM26-Al3
CM26-Al4
CM2SAlS
CM2&Al6
CM26-Al7
CM26-Al8
13: LlL4
Ty
bLlLv
ELlL6:
*
v
CM26-Al9
a
T
CM26-A20
1
(
I
I
I
ELlL7
8
c--..-a
W-B 1
ULO
L3Ll
La2
la3
L3L4
L3L5
t
L3L6
L3L7
--L-w
___J
r--------I
I
1
I
I
I
I
I
8
(
I
4
L4Lo
L4Ll
L4L2
L4L3
L4L4
L4L5
1
t
L4L6
Note
The timing for the common signals are shown below.
Their duty cycle is 2 ms for LEDs being on and 6 ms for
LEDs being off.
104 -
B=62443E/o2
LWH
CM2&823
cM26-822
LC3H
LCZH
CMZSB21
LCIH
--------t2HO
L2Hl
L2H2
L2H3
EH4
EH5
UH6
L2H7
f
L
:
1
:
:
L
'
--------J
-
m&-
-A
L3Hl
L3H2
L3H3
L3H4
:
:
L3H5
I
I
I
L3H6
L3H7
L-r-----J
~__.
L4HO
Internal circuit
L4Hl
L4H2
L4H3
L4H4
r
/
-~---~-~-~~~-+5E
--F
1
I
I
I
1
1
CM26i
LCnL (H)
1
/
P?
L/r
lnL(H)x
105 -
. Signal specifications
042443Efo2
Forward voltage
max
Forward current
30mA
Reverse voltage
3V max
Connection of connector
CNBl
HA1
. HAI
HBl
10
. HBI
+5v
11
+5v
12
ov
Manual pulse
generator
b ov
1
CNBI
l Control PCB
. Connection of connector
CA40
HA1
HBI
>
+5v
1,2
ov
OV
+5v
1?,18 r
1 ov
1 ov
15
7 to
0130 to 0137 14
UD
Axis
selection
0
I
cl
Dl
I
DO37
Control PCB
I6
UD
Multipiier
setting
DO
CA4
Notes
1 When D130 to D137 of connector CA40 are allocated as
the Dls used for the axis selection and multiplier setting,
Dl30 to 0137 of connector CM17 cannot be used.
2 One DO is available for the manual pulse generator side
at the users discretion. When this is used, DO37 of
CM17 cannot be used, as in the case for Dls above.
3 This function may not be applicable depending on the
type of CNC connected. Be sure to check before using.
106 -
8_62443E/o2
signal inputs
Analog inputs received from the outside are forwarded without change to
output terminals.
Connection diagram
(example)
Analog inputs from the spindle amp being output for load meter and speed
meter indications.
Analog
Spindle
amp
LM
192
1
OM r
OM
[I
7
lM-
-3
OlGl
-
OM-
L
I
SM.
. 5,6
I
. Sent to the CNC
. Analog signal
specifications
CNAl
.2
(Operators
panel)
Speed
meter
CNBI
Load
meter
I
Machine operators
panel interface unit
Analog inputs received on the Machine operators panel interface unit are
converted to five-bit digital values, which are sent to the CNC though the
I/O link.
See Section 6.4.5 for PMC addresses.
LM conversion data : LMO3 to LM07
SM conversion data : SM03 to SM07
0Vto45V
OV to +I ov
Note)
Note
Any voltage higher than +1 OV is converted to the same
digital value as +1 OV is.
9 A/D conversion
specifications
IConversion
I Resolution
error
107 -
I 5%
(ma)0
I 5 bit
(min)
-7
. Emergency stop
B42443uo2
A signal generated
signal
Y!!!!!!!!
*ESP ,
A09 .
, BO9
ESP
17
*ESP
24V
ECMI
OT release
-L
OTR
Al0
19
B10
10
.
c
CNAI
OTR
OTR
I
ECM2.
CM15
ECM
ECM2
1
Power magnetics
cabinet
Machine operators
panel interface unit
_L
?I!!!!!!
ECF
OFF switch
COM
a6
7 11
EON
1 13
b
ECF
15
COM
4
CM15
I
b
CNAI
Machine operators
panel interface unit
Input unit
l
Note
1 The LM, OM, SM, D036, ECM, EON, EOF, COM, ESP, and OTR
signals are all assigned to the pins of one connector (CNAI).
They can be connected to the machine using only one cable.
108 -
-.
&-62443uo2
6.4.5
PMC addresses
PMC
ADDRESS
DI+oO
KY04
FUSE
Dl+Ol
KY07
KY06
KY05
KY03
KY02
KY01
KY00
DliO2
KY17
KY16
KY15
1 KY14
KY13
WI2
KY11
KY10
DI+O3
KY27
KY26
KY25
KY24
KY23
KY22
KY21
KY20
Dl+04
KY37
KY36
KY35
KY34
KY33
KY32
KY31
KY30
Di+OS
KY47
KY46
KY45
KY44
KY43
KY42
KY41
KY40
Dl+O6
KY57
KY56
KY55
KY54
KY53
KY52
KY51
KY50
Dl+07
KY67
KY66
KY65
KY64
KY63
KY62
KY61
KY60
Dl+O8
KY77
KY75
KY74
KY73
KY72
KY71
KY70
D1+09
0107
KY76
DlO6
0105
0104
0103
0102
DlOl
DIOO
Dl+lO
Dl17
Di16
0115
0114
0113
0112
0111
DIIO
Di+ll
0127
0126
0125
0124
0123
0122
0121
0120
Dl+12
0137
0136
0135
0134
0133
0132
0131
0130
Dl+13
LM07
LM06
LM05
LM04
LM03 ///
Dl+14
SM07
SM06
SM05
SM04
SM03 ///
Dl+15
MP17
-
MP16
-
MP15
MP14
MP13
MP12
MPII
MPIO
III+16
Dl+17
/
///A////
Dl+l8
KY87
KY86
KY85
KY84
KY83
KY82
KY81
KY80
Dl+19
KY97
KY96
KY95
KY94
KY93
KY92
KY91
KY90
Dl+20
WA7
WA6
KYAS
WA4
KYA3
KYA2
KYAl
D1+21
KYB7
L KYB6
KY85
KYB4
KYB3
KY82
KY61
DO+00 i
MD07
1 MD06
1 FUSE t
DO+01
Ll L7
LlL6
LlL5
LlL4
Ll L3
LlL2
Ll Ll
Ll LO
DO+02
L2L7
L2L6
L2L5
L2L4
L2L3
L2L2
l2Ll
L2LO
DO+03
L3L7
L3L6
L3L5
L3L4
L3L3
L3L2
L3Ll
L3LO
DO+04
L4L7
L4L6
L4L5
L4L4
L4L3
L4L2
L4Ll
L4LO
FUSE
Dlnx
LMOx
SMOx
KYnx
LnL (t-l) x
DOnx
MD07
MD06
MPIX
WA0
1 KYBO
I
1 LlHO 1
1 L2HO 1
I L3HO 1
DO+08
L4H7
DO+09
DO07
DO06
DO05
DO04
DO03
DO02
DO01
DO00
DO+10
DO17
DO16
DO1 5
DO14
DO13
DO12
DO11
DO1 0
DO+11
DO27
DO26 [ DO25
DO24
DO23
DO22
DO21
DO20 ,
DO+12 I
DO37
1 L4H6
1
1 L4H5
L4H4
1 L4H3
1 L4ti2
I
1 L4Hl
,
1 L4HO
L
109 -
6.4.6
Major Connection
Precautions
&62443E/O2
0 Use flat cables for connectors CM15, CMl6, CMl7, and CM26.
When splitting and connecting flat cables to the machine operators
panel or other equipment, be careful not to break or short the
conductors.
All signals with the same name described in Section 6.4.3 are
connected to one another.
0
6.4.7
State of the LEDs on
the Machine Operators
Panel Interface Unit
6.4.8
Connector
(on the Cable Side)
Specifications
One of the holes for mounting the PCB is also used for grounding.
Before mounting the PCB, check the location of that hole with the
diagram in Section 6.4.10.
Ll (green) :
Monitors +5E. When on, it indicates that the fuse is intact.
When off, it indicates that the fuse has blown.
L2 (green) :
Monitors key scanning. When blinking, it indicates that the keys are
being scanned normally. When on or off, it indicates key scanning is at
halt.
13 (red) :
When on, it indicates that an alarm condition has occurred. When off, it
. indicates that there is no alarm condition. It monitors *INTO and *INTl.
Connector
CM15,
Major use
Specification
General-purpose
DI/#O
HlF3BA-34D-254R
:
Manufactured by HIROSE ELECTRIC
CO., LTD.
CNAl
Signal forwarding
(to the machine)
PCR-E20FS :
Manufactured by HONDA TSUSHIN KOGYO CO., LTD.
CNBI
Signal forwarding
(to the machine
operators panel)
MVSTBR2.W 2-ST-5.08 :
Manufactured by PHOENIX CONTACT
GmbH & Co.
JDlA,
301 B
PCR-E20FS :
Manufactured by HONDA TSUSHIN KOGYO CO., LTD.
CPDl
Power supply
CM1 6,
CM17
: Contact
CM26
Matrix DI/DO
HIF3BB-50D-2.54R :
Manufactured by HIROSE ELECTRIC
CO., LTD.
CA40
Manual pulse
generator
110 -
.!
w2443uo2
Notes
1 Several types of connectors are available for use at the
other end of the cable leading to connector CNBl. Refer
to brochures of PHOENIX CONTACT GmbH & Co..
The connector used on the machine operators panel
interface unit side is MSTBVA2.5/12-G-5.08.
2 Crimped type cable connector is available for CA40. For
purchase from FANUC, please specify as below.
A02B-0029-K890 : Solder type
A02B-0029.K892 : Crimped type
111 -
B_62443E/o2
6.4.9
Machine Operators
Panel Interface Unit
Dimension Diagram
(Including Connector
Locations)
Unit:
mm
Tolerance
: =t5 (mm)
+, CNDl
CNAl
t
1.6mm
112 -
H2443E/O2
6.4.10
Machine Operators
Panel Interface Unit
Mounting Dimension
Diagram
Mounting hole position
CM26
43
-
U
I
296
Unit
113
: mm
6.
CONNECTlONOFI/OUNlTSTO
MACHINEINTERFACE.
BG2443uo2
Itis possible to fix the sheet, spacer, etc. only in the area shown in the
diagram below.
It is possible to fix the sheet, spacer, etc. only in the area shown in the
diagram below.
114 -
OF I/OUNITS TO
MACHINEINTERFACE
6. CONNECTION
0-62443UO2
6.4.11
Fuse Mounting
Position
-n
CM26
;L-J
CM16
CM15
III4
FUI : +24V fuse (general-purpose DO, this supplies printed board power protection)
FU2 : +5V fuse (IC power, manual pulse generator protection)
FU3 : +5E fuse (general-purpose
Di protection)
115 -
E;
6. CONNECTION
OF I/O UNITS TO
MACHINE INTERFACE.
65
CONNECTION OF
OPERATORS PANEL
CONNECTION UNIT
042443E/O2
Specification
output
Al 6B-2200-0660
96 points
1 64 points
Al 68-2200-0661
( 64 points
1 32 points
//
JDI A tLF_Id
JDI B
JDlAt13--_
Tonextdevice
If there is no equipment
beyond this connection
unit, JDI A can remain
open.
24V DC power
CP61
CM1
CM2
CM3
Housing : SMS3PNS-5
CM4
Contact : RCl6M-SCT3
1
116 -
Machine
operators
panel
B-62443Efo2
6.5.1
Input Signal
Regulations for
Operators Panel
Connection Unit
Machine
tool
+24V
Reieiver circuit
Receiver
output
signal
1
II
Logi 0
(more
than 18V)
Logi 1
(less
than 6V)
Chattering of 5ms
or less is ignored
Receiver output
signal
-
J
5 to 22ms
5 to 22ms
In the above figure, it is logic 0 when the contact is open and logic 1 when
closed.
Connect the common line of the input signal of the operators panel
connection unit as shown below.
.
Connector .
CM1
r 0100 to 0157
Machine tool
I
Connector
CM2
7
COMl
Operators panel
connection unit
1 D160 to 0187
p
Fig. 6.54~)
117 -
COM2
6.5.2
Output Signal
Regulations for
Operators Panel
Connection Unit
B42443EjO2
Output regulation
1 Connector CM3
Transistor output
Indicator
+5N
+SVDC
300mA
///
max
118 -
Transistor output
Operators panel
connectlon unit
COM3
6.
B-62443Em
6.5.3
Connector Layout for
Operators Panel
Connection Unit
CM1
Address
1 0100
1 0110
Xn
0107
0122
1 0121 1 0120
0147
Xn+5 1 0157 f
Dl56
0142
1 0141 1 0140
CM2
Dl62
Address
Di65
0170
Dl65
Xn+lO
1 DIA7
0197
1 Dl96
1 0195
1 DIA6 1 DlA5
1 0194
1 17
DIB6
-.-_
9 I
DIB5
Note
n in addresses can be 0 to 127.
64 points (DIOOto DI77) can be used for the Al 6E22004661.
119 -
1 0191
_-
1 D193 1 0192
1 0183
1 DIB2
1 DlBl
( Dl90
DIAO 1
1 DIBO
B-62443uoz
CM3
1
t 33 1 +5N
1 DO00 1
Address
DO17 1 0016
DO25
DO27
;;
DO23
40
DO26
DO34
DO40 1
1 DO21 1 0020
DO24
DO31
12
Yn
13
! W-t
1 14 t DO46 1
15
16
17
18
0054
DO56
COM3
1 vL
I Y UclG
48
9
50
DL053
__ I
DO55 1
D
CM4
---_
DO&
Address
DO66
DO71
5
6
I
1 7
i DO75 1 !
12
DO76
;;
IQ
ICOM4
Do74
DO77
[ 20 1
Note
n in addresses can be 0 to 127.
32 points (DO00 to D037) can be used for the Al 652200-0661.
120 -
.
6. CONNECTION OF I/O UNiTS TO
MACHINE INTERFACE
B-62443E/o2
6.5.4
External View of
operators Panel
Connection Unit
336 mn
A16B-2200~066u(DI96/DO64)
..a
A16B-Z2~0=0661(DI64/DO32)
-5
& ,CM4
I !I
I
II
121 -
66
CONNECTION OF l/O
CARD
B-62443E/o2
TheI/O
Specifications
I/O card A
l/O card E
input
Output
Al 6E2200-0958
Al 6E2200-0953
40
40
Al 6E2200-0957
Al 6B-2200-0952
80
56
Po41
72
I/O card D
156
120
I/O card Ii
Al 6E2200=0955+A20B-9001-0480
Al 6E220&095O+A20B-9001-0480
I/O card A
I/O card E
Al 6E2202-0728
Al 652202-0723
40
40
Al 652202-0727
Al 652202-0722
80
56
Source
type
I/O card D
I/O card H
Al 6E2202-0720+A20B-8001-0150
I 156
*O
Input connector
(Note)
I/O card D and H, which can accommodate the largest l/O points, has an
add-on board (dotted line).
122 -
Al 6E2202-0725+A20B-8001-0150
Output connector
II
042443Elo2
6.6.1
l/O Card Input Signal
Regulation
The interface is the non-insulation type that can change OV/24V common
lines.
~ ~~_~
Connection of 24V common ]
I10 card
Contacts
Filter and level
Input signal
1 conversion
circuit
Open : Logical 0
Close : Logical 1
COMn
+24E
+24E
s1
Lh
ov
Connection of OV common ]
Filter and level
conversion
circuit
.
input signal
Open : Logical 1
Close : Logical 0
COMn
+24E
+24E
1
Logical 1
(I 8V or
more)
Logical 0
(6V or less)
Ignored if
chattering is
less than 5ms
Receiver
output
signal
5 to 22ms
<
Y
5 to 22ms
2ms max
2ms max
X 1004 and X1013 use a receiver whose delay time is short. Response
time to these two-byte (16 points) signals is 2ms or less.
-
123 -
6. CONNECTION
OF I/O UNITS TO
MACHINE INTERFACE.
6.6.2
Specifications of the
Output Signals of the
I/O Card (Sink Type)
8-624436/02
The output signals of the I/O card (sink type) drive lamps, LEDs, and
relays. The signals are output directly from NPN transistors which form
a non-isolated interface.
To drive an additional external unit, a power supply of 24 VDC needs to
be supplied by the user. In this case, connect the O-V terminal to OV (O-V
terminal in the output connector).
Specifications of the output signals
Maximum load current when output is on :
200 mA or less including momentary current
Saturation voltage when output is on :
1.6 V maximum and 1.0 V average when the load current is 200 mA
Dielectric strength when output is off :
24 V within +20% including surge voltage
Leakage current when output is off : lOOpA or less
i/O card
Zonnector
Transistor
Indicator
output
I-q
LED
??
r
4)
24V
stabilized
124 -
H2443E/O2
6.6.3
Connector Layout of
I/O Card
(Output on the Sink
Side)
The I/O card uses a ribbon cabie connector (2OP and SOP) that conforms
to MIL standard; its layout is:
l/O
AbbrPviation
Function
Connector
No.
Pin
I/O card
number A B C D
(Right)
DlGlTAL OUTPUT 1
DO-I
c54
50
DO-2
c55
50
DO-3
C58
50
DI-I
c50
50
01-2
c51
50
Di-5
C56
50
DI-3
C52
20
00
DI-4
c53
20
00
01-6
c57
20
0000
(Center)
DlGlTAL OUTPUT 2
000
(Left)
DIGITAL OUTPUT 3
(Right)
DIGITAL INPUT 1
0000
(Center)
DIGITAL INPUT 2
000
(Left)
DIGITAL INPUT 5
(Right)
DlGlTAL INPUT 3
(Center)
DIGITAL INPUT 4
(teft)
DIGITAL INPUT 6
Note)
0 indicates that the connector is mounted.
Connector specification :
Conforms to MIL-C-83503
with center key to prevent reverse insertion
Use the one that conforms to the above regulations on the cable side
connector (Example: HIROSE ELECTRIC CO., LTD. HIF3BB series)
Note that the three connectors on the left side (C56-CSS) have
reverse-insertion prevention central keys (j!) on the right side. The other
connectors (CSO-C55) have those keys on the left sides.
125 -
BG2443uo2
6.6.4
Connector Pin Layout
of I/O Card (Sink Type)
(Input Signals)
Connector number C50
A
+24V
1 01
1 10
1 X1006.6
1 X1006.7
12
1 X1007.2
1 X1007.3
14
1 X1007.6
1 X1007.7
15
1 COM7
1 COM8
i6
1 X1006.0-%08.1
18
1 X1008.4
1 xloo6.6
19
1 X1008.6
1 X1008.7
+24V
126 -
562443Em
A
+24V
1 01
+24V
1 05
1 X1000.6
1 X1000.7
1 14
1 X1002.6
1 X1002.7
127 -
B42443UO2
01
+24V
02
1 x1012.0
1 x1012.1
03
1 X1012.2
1 X1012.3
04
1 X1012.4
1 X1012.5
07
1 x1011.4
1 x1011.5
06
( X1011.6
1 X1011.7
09
+5v
10
ov
+24V
1 ov
1
+5v
08
Xl01 4.2
x1014.3
09
x101 4.4
x1014.5
10
X1014.6
x1014.7
11
x1015.0
x1015.1
12
X1015.2
Xl 015.3
13
x1015.4
x1015.5
128
562443E/o2
05
1 X1018.6
1 X1018.7
06
1 COM18
Type
Input
points
c50
40
OV
Connector
,
E
I/OcatdA,
c51
C52
C53
I/O card 8, F
80
VOcardC, G
104
V0cardDJ-I
156
C56
C57
Note
The common line of XiOnn.0 to XlOnn.7 isCOMnn.
However, the common lineof X1 01lxto Xl 011.77nd
Xl 019.0 to Xl 019.3 is 0 V.
nn:OO-18
input signal
X1000.0-X1000.7
1 X1001.0-X1001.7
1 X1010.0-X1010.7
1 COMIO
1 X1011.0-X1011.7
1 X1012.0-X1012.7
1 COM12
1 X1013.0-X1013.7
1 COM13
1 X1014.0-X1014.7
1 COM14
1 X1015.0-X1015.7
1 COM15
1 X1016.0-X1016.7
1 COM16
1 X1017.0-X1017.7
1 COM17
1 X1018.0-X1018.7
[ COM18
124V(Note)
) COMO 1
) COMI
1Common
1Common 1
129 -
Input signal
Xl 019.0-X1 019.7
24V
B42443UO2
6.6.5
Connector Pin Layout
of l/O Card (Sink type)
(Output Signals)
Connector number C54
+24V
+24V
03
YlOOo.0
Y1000.1
01
02
04
YlO.oo.2
Y1000.3
05
Y1000.4
Y1000.5
06
Y1000.6
Y1000.7
07
YlOOl .o
YlOOl .I
08
Y1001.2
Y1001.3
09
YlOOl.4
YlOO1.5
10
Yl001.6
YlOO1.7
11
YlOO2.0
YlOO2.1
12
YS002.2
Y1002.3
13
Y1002.4
Y1002.5
14
Y1002.6
Y1002.7
15
Y1003.0
YlOo3.1
16
YlOO3.2
YlOO3.3
17
Y1003.4
Y1003.5
18
Y1003.6
YlOO3.7
19
Y1004.0
Y1004.1
20
YlOO4.2
Y1004.3
21
Y1004.4
Y1004.5
22
Y1004.6
YlOO4.7
23
ov
ov
24
OV
ov
25
ov
ov
130
8-62443Efo2
*
A
+24V
+24V
03
Y1005.0
YlOo5.1
04
YlOO5.2 1 YlOo5.3
1 15
1 YlOO6.0 1 Y1006.1
01
02
1 22 ] YlOO9.6 1 Y100S.7
I 24 I
ov
ov
1 25 1
ov
ov
131 -
1..
B-62443uo2
06 1 Y1010.6
1 YlO10.7
07 ( Y1011.0 1 Y1011.1 1
08 ( Y1011.2
1 Y1011.3 1
09 1 Y1011.4
1 Y1011.5 1
10 1 Y1011.6
1 Y1011.7 1
11 I Y1012.0
1 YlO12.1
12 1 Y1012.2
1 Y1012.3 1
13 1 Y1012.4
1 Y1012.5 1
14 1 Y1012.6
1 Y1012.7
15
1 Y1013.0 1 Y1013.1
16 1 Y1013.2 1 Y1013.3
17 1 Y1013.4 1 Y1013.5
18 1 Y1013.6 1 Y1013.7
19 I YlOl4.0
1 Y1014.1
20 I YlO142
1 Y1014.3
21 I Y1014.4
I Y1014.5
22 1 Y1014.6
1 Y1014.7
25 1
ov
i/OcardA,E
ov
40
I/Ocard 8, F
56
I/Ocard C, G
72
1 I/OcardD,H 1 120
132 -
B-62443Elo2
6.6.6
Address Mapping of
I/O Card (Sink Type)
Address range of
I/O card A to D
\1
ID
(Note 1)
(Note 1)
x1010
x101 1
x1012
x1013
x1014
x1015
X1016
x1017
X1018
Input signal
G from
the
machine
side
(Note 2)
76543210
133 -
output
signal to the
machine
side
B-624436/02
In the figure below, bits filled with signal names are resented for signals
sent directly to the CNC as well as being sent to the PMC. Machine
interface signals can be allocated freely to the other bits, shown as empty.
Bits used for reserved signals cannot be used for other signals.
One row of signals shown for X1004 applies to the T series; the other row
applies to the M series. Certain of the signals shown are used for optional
functions; if the CNC is not equipped with the option, the bits can be used
for other signals.
Address
Bit No.
7
Connector
pin
number
+
Xl000
CSl-BO5
C51-A05
C51-804
C51-A04
C51-BO3
CSl-A03
C51-802
C51-AO2&
C51-BlO
CW-A10
C51-BO9
CWAO9
C51-808
C51-A08
CW807
C51-A07
C51-B14
C51-Al4
C51-B13
W-Al3
C51-B12
C51-A12
C-51-611
Csl-All
C51-819
C51-A19
C51-B18
C51-Al8
C51-817
C51-Al7
C51-816
C5l-A16
SKIP
ESfUP
--MIT2
+MIT2
-MIT1
+MITl
ZAE
X,AE
(16-TB)
SKIP
ESKIP
ZAE
YAE
XAE
(1 &MB)
C51-A21
CWB20
C51-A20
\
Xl001
.
Xl 002
a
x1003
110
card
D
card
fi
x1004
C51-B23
I/
card
B
C51-AZ3
C51-822
W-A22
CSl-B21
,
Xl 005
C50-BO5
WI-A05
C5&804
WI-A04
C50-803
GO-A03
CXO-802 C50-A02
CSO-BlO
Cso-A10
C50-809
C50-A09
C50-BO8 C50-A08
C50-807
C5GAO7
C50-B14
C-Al4
C50-B13
WI-Al3
C50-B12
C50-Al2
C5GBll
C50-All
WI-B17
CXO-A17
C50-B16
CSO-A16
x1006
l
l/Cj _ x1007
card
A
.
x1008
*ESP
.
C50-819
CXO-A19
CSeB18
C50-A18
*
x1009
*DEC8
*DEC7
*DEC6
*DECS
*DEC4
*DEC3
Cso-823
C50-A23
C5GB22
C50-A22
CXO-B21 C50-A21
*DEC2
*DECl
C50-820
C50-A20
134 -
H2443ElO2
Bit No.
Address
7
C52-B05
I/
card
C52-A05
C52-B04
C52-A04
C52-803
W&A03
CS2-B02
C52-A02
,
x1011
CSSBO8
C5SAO8
C53-807
CSAO7
CS2-B08
C52-A08
C52-807
C52-A07
C53-BO5
CSAO5
C53-BO4
C53-A04
C53-B03
CS3-A03
C53-BO2
C5SAO2
CSBO5
CSAOS
CSBCM
C56-A04
C56-B03
C5GAO3
C5&BO2
C56-A02
C56-BlO
CSG-A10
C56-BO9
C56-A09
C56-808
C56-A08
C5GBQ7
C5GAO7
CSB14
CSAl4
CSB13
CSA13
C56-812
CShA12
cS&Bl 1
C56-Al 1
CSB19
CSA19
CSB18
C56-A18
C56-B17
CSA17
CSB16
C56-A16
C56-A22
CS&B21
CSA21
CSB20
CSA20
C57r-BO5 C57-A05
W-A04
C57-803
W-A03
CSf-802
C57-A02
C57-BO8
W-A08
C57-BO7
C57-A07
x1012
.
x1013
I/O
card
D
x1014
x1015
X1016
x1017
I
X1018
4
C57-804
x1019
135 -
Output
signal
B42443E/o2
PMC-,MT
Bit No.
Address
7
+
WOO0
,
CW806
C54-A06
C54-BO5
CM-A05
CM-804
C54-A04
C54-BO3
CM-A03
\
YlOOl
l/O
C54-BlO
card
A
C54-A10
CM-B09
C54-A09
CM-B08
C54-A08
C54-807
C&A07
\
Y1002
l
card
CM-B14
St-Al4
C54-813
C54-A13
CM-B12
CWA12
CM-B11
C54-All
C54-818
C54-A18
CM-B17
C54-Al7
CM-B16
CSAl6
CSB15
WI-Al
CM-822
C54-A22
C54-821
CM-A21
CM-B20
CM-A20
CM-B19
CM-Al9
CSBO6
CSAO6
C55BO5
C55AO5
C55-BO4
C55AO4
C55BO3
C55AO3
C55-BIO
C55AlO
C55-809
C-A09
CSBO8
C55AO6
C55-807
C55AO7
C55B14
C55A14
C55B13
C55-A13
C55B12
C5SA12
C55-Bll
C55All
C55B18
Css-A18
C55-B17
css-A17
cSSB16
Css-A16
CSSB15
C55-A15
C55B22
C5SA22
CSB21
C5M21
C55-B20
C55-A20
CSS-B19
C55A19
B
YlOO3
c
card
c
Y1004
card
D
Y1005
YlOo6
Y1007
Y1008
Y1009
136
6. CONNECTION
OF l/O UNITS TO
MACHINE INTERFACE
w2443E/o2
Address
Bit No.
7
YlOlO
WA05
CSBO4
CSA04
.
C58-SO6
card
D
C58-A06
CSE305
C58-903
C58-A03
?
YlOll
C58-BlO
C58-A10
C5&809
C58-A09
C5&808
C58-A08
CSBO7
C58-A07
C5&014
E&A14
CSB13
CSA13
C58-B12
CSA12
C58-Bll
C5&All
G&B18
C5SA18
C58-817
CSA17
C58-B16
G&A16
C58-B15
C5aAl5
C58-B22
GM22
C5&821
C58-A21
C58-820
C58-A20
C58-B19
C5&Al9
Y1012
L
Y1013
Y1014
I
4
137
B-s2443E/O2
67
SOURCE OUTPUT i/O
CARD
6.7.1
Input Signal
Specifications
The
30 VDC, 16 mA or
greater
4
I/O card
Input signal
*
Open : Logical 0
Close : Logical 1
+24E
Connection as source
(0 V common)
converter
Logical 1
Closed : Logical 0
+24E
-r
Input signal
,
COMn
138 -
COMn
I I
2 V or less (including
voltage drop in cables)
&62443UO2
The terminals can be switched between a sink and source in &-bit units.
Input addresses Xl011 and X1019 can only, however, be used for a sink.
The table below lists the sink/source
switch pins for the &bit inDut
addresses.
Input address
Switch pin
Xl 000.0-x1 000.7
Xl 001.0-x1 001.7
Xl 002.0-X1 002.7
Xl 003.0-x1 003.7
Xl 004.0-x1 004.7
Xl 005.0-x1 005.7
Xl 006.0-X1 006.7
Xl 007.&X1 007.7
Xl 008.0-X1 008.7
Xl 009.0-x1 009.7
Xl 01 O.&Xl 010.7
x1011.0-x1011.7
Xl 012.0-X1 012.7
Xl 013.0-x1 013.7
Xl 014.0-x1 014.7
Xl 015.0-x1 015.7
Xl 016.0-X1 016.7
x1017.&x1017.7
Xl 018.0-X1 018.7
Xl 019.0-x1 019.3
COMO
COMl
COM2
COM3
COM4
COM5
COM6
COM7
COM8
COM9
COMI 0
(Fixed to sink: 24 V common)
COM12
COMI 3
COMI 4
COMI 5
COM16
COM17
COMI 8
(Fixed to sink: 24 V common)
The figure below illustrates the width and delay of the input signal. For
input addresses Xl004 and X1013, however, the response time is no more
than 2 ms because the receivers for the addresses incur only a small delay.
Logica
l
(18Vor
higher)
Logical 0
(6 V or
lower)
Chattering of
5 ms or less
is ignored.
Receiver
output signal
J
5 to 22ms
139 -
ti
b
5 to 22ms
6.7.2
Output Signal
Specifications
B42443uo2
Maximum load current when driver is turned on: 200 mA (including momentary value)
Saturation voltage when driver is turned on:
1.O V max.
Withstand voltage:
24 V +20% (including
momentary value)
ioofl
For output signals, use an external power supply having the following
specification:
Supply voltage:
+24V HO%
Total maximum load current including MOmentary value + 150 mA, or higher
At the same time as or before power-on of
the control unit
Power-on:
Power-off:
Note
1 Connect a power supply which satisfies the above
specifications to the output signal power supply terminal,
DOCOM. The maximum current capacity of each pin of
the DOCOM terminal is 0.7 A. The total load current must
not exceed the maximum current which can be supplied
from the DOCOM terminal.
140 -
H2443E/O2
of output
1DOCOM
r DV
-
DV
When using a resistor for dark current, use a diode to prevent leakage.
DOCOM
dark current
rl
DV
141 -
-.
6.
B-62443UO2
This I/O card is equipped with ribbon cable connectors (j&pin and
20-pin) that comply with the MIL standard. Cable connectors must also
comply with the MIL standard (such as the HIF3BB series, manufactured
by Hirose Electric).
6.7.3
Connector Locations
l/O
l/O
I/O
l/O
El
0000
oucl
0000
000
Function
El
I
with a
symbol
Connector
No
(Right)
output 1
DO-1
c74
DO-2
c75
DO-3
C78
01-l
c70
01-2
c71
DI-5
C76
01-3
C72
01-4
c73
DI-6
c77
/ (Center)
output 2
(Left)
output 3
3
.
I
(Right)
Input 1
(Center)
Input 2
(Left)
Input 5
-ii
(Right)
!I
I
142 -
Input 3
(Center)
Input 4
ua
Input 6
8_62443E/o2
6.7.4
Pin Assignment of the
Input Connectors on
the Source Type l/O
Card
Conector C70
Conector C76
Conector C71
01
+24V
+24V
02
x1005.0
x1005.1
02
1 x1000.0
1 x1000.1
03
x1005.2
x1005.3
03
1 x1000.2
1 x1000.3
04
x1005.4
x1005.5
04
x1000.4
x1000.5
05
X1005.6
x1005.7
05
X1000.6
x1000.7
06
COMO
06
COM5
COM6
O I
+24V
+24V
COMI
07
Xl 006.0
X1006.1
07
x1001.0
x1001.1
08
X1006.2
X1006.3
08-
x1001.2
x1001.3
09
X1006.4
X1006.5
09
x1001.4
x1001.5
IO
X1006.6
x1006.7
IO
X1001.6
x1001.7
II
x1007.0
x1007.1
11
x1002.0
x1002.1
12
X1007.2
x1007.3
12
x1002.2
X1002.3
13
x1007.4
x1007.5
I3
X1002.4
X1002.5
14
X1007.6
x1007.7
14 -1 X1002.6
1 X1002.7
15
COM7
COM8
15
COM2
COM3
I6
X1008.0
X1008.1
I6
x1003.0
x1003.1
I7
X1008.2
X1008.3
I7
1 X1003.2
1 X1003.3
I8
X1008.4
X1008.5
I8
1 X1003.4 -1 X1003.5
19
X1008.6
X1008.7
I9
X1016.6
X1016.7
20
x1009.0
x1009.1
20
x1017.0
x1017.1
21
x1009.2
x1009.3
21
X1017.2
x1017.3
22
x1009.4
x1009.5
22
x1017.4
x1017.5
23
X1009.6
x1009.7
23
X1017.6
x1017.7
24
COM9
ov
24
1 COM4
OV
24
COM17
25
ov
ov
25
OV
25
OV
143 -
ov
ov
ov
B42443E/o2
Conector C72
Conector C77
Conector C73
6
03
x1010.2
r x1010.3
04
x1010.4
x1010.5
05
X1010.6
Xl 010.7
05
1 X1012.6
1 Xld12.7
04
X1018.4
X1018.5
05
Xl 018.6
X1018.7
06
COMlO
06 -1 COti
06
COMI 8
ov
1 07
1 x1011.0
( x1011.1
07
1 x1011.4
1 x1011.5
07
Xl 019.0
x1019.1
08
x1011.2
x1011.3
08
1 X1011.6
1 X1011.7
08
Xl 019.2
x1019.3
09
+15v
ov
09
+5v
ov
09
ov
ov
-15v
10
ov
+5v
10
ov
ov
1101
ov
+5V
+5V1
144 -
B62443uo2
6.7.5
Pin Assignment of the
Output Connectors on
the Source Type 1/O
Card
Conector
C74
Conector C75
1~A
10
Conector
B
1 Y1006.6
1 Y1006.7
11 1 Y1007.0
1 Y1007.1
12
1 Y1007.2
1 Y1007.3
13
1 Yloo7.4
C78
B
A
01
ov
02
1 DOCOM
1 DOCOM
09
Y1011.4
ov
Y1011.5
10 1 Y1011.6
1 Y1011.7
1 Y1007.5
13
Y1012.4
1 Y1012.5
Y1012.6
1 Y1012.7
( Y1013.0
14
1 Y1007.6
1 Y1007.7
14
15
1 YlOO8.0
1 Y1008.1
15
16
1 Y1008.2
1 Y1008.3
16 1 Y1013.2
17
Y1008.4
Y1008.5
17
1 Y1013.4
Y1013.5
18
YlOO8.6
Y 1008.7
18 1 Y1013.6
Y1013.7
1 Y1014.l
Y1014.0
Y1013.1
1 Y1013.3
19
NC
NC
19
20
NC
NC
20
1 Y1014.2
1 Y1014.3
21
NC
NC
21
1 Y1014.4
1 Y1014.7
22
NC
NC
22
1 YlOl4.6
23
DOCOM67
DOCOM67
23
Y1014.5
DOCOM
1 DOCOM
24
DOCOM67
DOCOM8
24
DOCOM
1 DOCOM
25
DOCOM8
DOCOM8
25
DOCOM
1 DOCOM
145 -
6. CONNECTION
OF I/O UNITS TO
MACHINE INTERFACE.
6.7.6
Address map
8-62443UOZ
The PMC addresses assigned to this I/O card start from X1000.0 for input
signals and from Y1000.0 for output signals. The I/O card is classified
into eight types, A to H, according to the number of I/O lines. The
following addresses are assigned to each type:
Input Signal
76543210
x1010
x1011
x1012
x1013
x1014
x1015
X1016
x1017
X1018
x1019
Notes
1 Addresses Xl 004, Xl 008, and Xl 009 are assigned to
those signals which are directly referenced by the CNC.
When these signals are used, the addresses cannot be
assigned to other interface signals.
2 Small-delay receivers are used for addresses Xl 004 and
Xl 013.
146 -
B42443uo2
Output Signal
Y1003
Y1004
woo5
Y1006
Y10121
Y10131
147
I
I
B_62443E/O2
The bits with a signal name in the table are used for fixed address signals
which are directly referenced by the CNC. Other bits can be assigned to
arbitrary machine interface signals. When a fixed address signal is used,
the corresponding bit cannot be used for other interface signals.
Address
Bit No.
7
Connector
3
pin
, number
.
x1000
CPl-BOS
C71-A05
C71-804
C71-A04
C71-803
C71-A03
C71-602
C71-AO2<-.
Xl 001
C71-810
C71-A10
C71-BO9
C71-A09
C71-808
C71-A08
C71-B07
C71-A07
Xl 002
,
C71-B14
C71-A14
C71-B13
C71-A13
C71-B12
C71-Al2
C71-Bll
C71-All
l/O
x1003
card
D or H
C71-819
I/O
card
c or G
C71-A19
SKIP
ESKIP
SKIP
ESKIP
C71-B18
- MIT2
C71-A18
C71-B17
C71-A17
C71-B16
C71-Al6
+MIT2
-MIT1
+MITl
ZAE
(T series)
ZAE
VAE
XAE
(M series)
x1004
r
I/C
card
B or F
C71-823
C71-A23
C71-B22
C71-A22
C71-821
C71-A21
C71-B20
C71-A20
C70-B05
CfO-A05
C70-B04
C709AO4
C70-803
C7GAO3
C7GB02
C7@AO2
.
x1005
x1006
.
C70-BlO
C70-A10
C70-B09
C7GAO9
C70-806
C70-A08
C70-B07
C70-A07
,
I/C
1007
card
Aor E
C70-B14
C7GA14
C7GB13
x1006
C70-A13
C7GBY 2
C70-A12
C70-Bl l
C70-All
C7GA18
C7G817
C70-A17
C70-B16
WO-A16
*DEC5
*DEC4
*DEC3
*DEC2
C7@A22
C7GB21
+ESP
I
x1009
-
C7O-819
C7GA19
C7GB18
*DEC8
*DEC7
*DECX
C70-B23
C7GA23
C70-822
*DECl
148 -
C7ONl
C70-B20
C7O-A20
&6244x/02
Bit No.
Address
7
Connector
0
pin
number
I
C72_Bo5
C72-A05
C72-804
C72-AO4
C72-803
C72-A03 C72-802
C72402&
card
C or G
,
i
C73-808
C73-A08
C73-805
C73-A05
C76-BO5
C76-A05
C73-807
C73-A07
C72-BO8
C72-A08
C72-007
C72-A07
C73-804
C73-A04
C73-803
C73-A03
C73-802
C73-A02
C76-B04
C76-A04
C76-803
x1012
\
.
x1013
,
C76-A03
C76-B02
C76-A02
\
card
x1014
D or H
C76-BlO
C76-A10
C76-809
C76-A09
C76-B08
C76-A08
C76-B07
C76-A07
C76-B14
C76-A14
C76-813
C76-A13
C76-B12
C76-A12
C76-B11
C76-All
.
x1015
X1016
,
C76-B19
C76-A19
C76-818
C76-A18
C76-B17
C76-A17
C7GB16
C76-A16
C7&B23
C7&A23
C76-822
C7WiZ2
C76-B21
C76-A21
C76-B20
C76-A20
C77-BO5
C77-A05
C77-804
C77-A04
C77-803
C77-A03
C77-802
C77-A02
C77-808
C77-A08
C77-B07
C77-A07
x1017
.
X1018
c
x1019
149 -
8-62443UO2
Bit No.
7
Connector
3
pin
number
t
Yl 000
C74-B06
C74-A06
C74-B05
C74-A05
C74-804
C74-A04
C749803
C74-AO3~~
C74-010
C74-Al0
C74-809
C74-A09
C74-808
C74-A08
C74-807
C74-A07
C74-B14
C74-A14
C74-813
C74-A13
C74-Bl2
C74-A12
C74-BI 1
C74-All
C74-B18
C74-Al8
C74-B17
C74-Al7
C74-B16
C74-A16
C74-B15
C74-A15
YlOOl
i/O
card
A or E
Y1002
L
card
B or F
Y1003
0
card
CorE
,
Y1004
C74-B22
card
D or H
C74-A22
C74-821
C74-&El
C74-B20
C74d20
C74-819
C74-Al9
,
Y1005
.
C75-B06
C75-A06
C75-BQ5
C7SAO5
C75-B04
C75-A04
C75-003
C75-A03
C75-BIO
C75-A10
C75-BO9
C7SAO9
C75-BO8
C75-A08
C75-B07
C75d07
WOO6
Y1007
,
C75-B14
C75-Al4
C75-B13
C75-A13
C75-B12
C75-Al2
C7Mll
C75-All
C75-Bl6
C?sAla
C7SB17
C759Al7
C75-B16
C75-Al6
C75415
C75415
C75-822
C75422
C75-821
C75-A21
C75-B20
C75420
C7s-B19
C75-A19
r
WOO8
.
Y1009
150 -
8-624436/02
Bit No.
Address
7
I/
Connector
pin
number
YlOlO
,
C78_Bo6
c78406
C7&005
c?&AOS
c78-604
c784@4
c78-803
c78-A031
YlOll
[
c7a810
card
D or H
c7aAlo
c7a009
c7am
c784308
c7am
c7a007
c78407
4
YlO12
v
C7aB14
W&A14
C7aBl3
W&Al3
C78-812
C78-Al2
C7aBll
C7&Ali
I
Y1013
.
C7aB18
C7aAl8
C7aBl7
C7aA17
C78-B16
C7aA16
c7a816
C78415
c7aB22
c7aA22
c7aB21
c7aA21
C78-820
c7aA20 C7aBl9
C78-Al9
.
YlO14
.
151
642443uo2
When
the number of DI/DO points is insufficient with one I/O card, two
I/O cards can be used. The sink type (AO2ISO120-J130-5137) and
source type (AO2E5-O12O-Jl4O-J146) I/O cards can be used in any
combination.
6.8.1
Thespecifications
68
Specifications of Input
and Output Signals
6.8.2
?
l/O
card
1
l/O
card
1
Fig. 6.8.2
Main
Addresses assigned to
1/O card (I/O card 1)
nearer inserted in the
slot than the other card
to the Main PC board
Addresses assigned to
l/O card (I/O card 2)
farther inserted in the
slot than the other card
from the Main PC board
152 -
PWR
..
OF I/O UNITS TO
MACHINE INTERFACE
6. CONNECTION
B-62443uO2
6.8.3
Addresses Assigned to
Each l/O Card
Input signal
. I/O card 1
Xl
Xl
Xl
Xl
Xl
Xl
000
001
002
003
004
005
piiE
- 7654321
. I/O card 2
(Note
7654321
x1020
C
Xl 021
x1022
X1023
B
Xl024
Xl 025
Xl 026
A Xl027
Xl 028
1, 2)
(Note1)
x1009
x1010
x1011
x1012
x1013
x1014
x1015
X1016
x1017
X1018
x1019
l=l
1
1
I
(Note2)
Xl 023
Xl 024
Xl 025
Xl 026
Xl 027
Xl 028
Xl 029
(Note 1)
Output signal
. I/O card 1
7654321
I/O card 2
76543210
VW
B
C
D
Y1005
WOO6
Y1007
Y1008
Y1009
YlOlO
YlOll
YlO12
YlO13
Y1014
153
A Y1021
Y1022
B
Y1023
Y1024
Y1025
Y1026
Y1027
Y1028
YlO29
YlO30
Y1031
Y1032
Y1033
Y1034
7. CONNECTION
TO CNC PERIPHERALS
G62443EJo2
*.
..x .
..i
*.
154
c .
*.
* .
s62443EfcE
71
CRT/MDI UNIT
INTERFACE
7.1 .I
Outline
CRT/MDI, LCD/MDI.
PDPhlDI unit
1 ON/OFF button
CP4
ON button
FF button
\CRT.LCD.
CP2,
CP30r
cp5
P
JAl
Option-l
board
(When CAP-II
is used)
Protective ground.
Be sure to connect.
155 -
7. CONNECTION
TO CNC PERIPHERALS
B42443E/o2
7.1.2
CRT or PDP Display
Interface
7.1.2.1
CRT or PDP Display
Interface
CNC
JAl
CNl
(PCR-EV2OMDl)
(lw2ORM)
chrome
POP or 14
Be sure to connect
the protective ground.
156
B=62443E/o2
7.1.2.2
9 PDP Display interface
for CE Marking
CNC
PDP unit
JAI
CNl
(PCMV2OMDT)
(MR-20RM)
VI
,, ,
Be sure to connect
Al
the protective ground.
Cable wiring
clc
KI
CN2 (B2P-VH)
Ground
1
VDR
ov
VDG
ov
VDB
ov
HSYNC
ov
VSYNC
ov
157 -
VDR
ov
VDG
ov
VDB
ov
HSYNC
ov
VSYNC
ov
7. CONNECTION
TO CNC PERIPHERALS
7.1.2.3
14 CRT/MD1 Unit
Interface for CE Marking
(14 Analog CRT Unit)
8_62443E/o2
.
CNC
14 CRT/MD1 unit
1
JAlA
(PCflXV2CIMDT)
1 1 VDR
111 1
r
Puo-2015s
(CONNECTOR)
R-200Cv
(C=
JLhl~
( ) : Dont use
CP2 or CP3
Be sure to__
conned .
the protective ground.
Cable wiring
JAl
(PCR-EOLMD)
1 i
VDR
2 1
OV
hi
(121VSYNC
VDG
ov
14
131
VDB
15
OV
16
17
18
19
10
20
ov
OV
HSYNC
(CASE)
I-17s21&5
(CONTACT)
CP11
Ground
1
1
VDR
ov
VDG
4
5
6
18
16
ov
vD0
ov
HSYNC
ov
VSYNC
ov
Notes
The cable length must not exceed 20m.
l
The video signal connector of the 14 analog CRT/MD1 unit differs from the corresponding
connector of the 14 digital CRT/MD1 unit of the standard CNC.
l
The power supply connector of the 14 analog CRT/MD1 unit differs from the corresponding
connector of the 14 digital CRT/MD1 unit of the standard CNC. The 14 analog CRT/MD1
unit uses the same connector (AMP) as the 200V AC output of the CNC power supply unit.
l
158 -
&62443E/o2
7.1.3
LCD Display Interface
CNC
JAI
JAl
(PCMWOMDT)
(PCR-E20LMD)
OV
16
(DTC)
10
OV
17
18
HSYNC
19
(+24V)
(+24V)
20
Be sure to connect
the protective ground.
Cable wiring
1
VDR
-_
VDG
ov
VDB
ov
HSYNC
ov
VSYNC
ov
159 -
ov
VDG
ov
VDB
ov
HSYNC
ov
VSYNC
ov
7. CONNECTION
TO CNC PERIPHERALS
7.1.4
Adjusting the Flat
Display
B42443E/o2
Fine adjustment of the video signal is supported to enable its use with
color liquid crystal displays and plasma displays. This adjustment is
necessary to compensate f&r errors resulting from the combination of NC
devices and cables.
Adjustment of the video signal is necessary if you have replaced the
display unit, cable, or a hardware component of the display circuit in the
NC, either as part of regular field maintenance or to correct a failure.
Locations of switches
and jumper pins
cl
TM1
cl
SW1
7r
Power
ccl
SW2
SW
SUPPlY
Adjustment
9 Eliminating flicker
1 Change the jumper pin or switch setting such that flicker is eliminated.
2 If you find that flicker is eliminated by two or more different settings,
select the setting approximating to the midpoint of those settings.
Example : If flicker is eliminated by all of settings 2 to 6, select 4.
l
Others
160 -
7. CONNECTION
042443Em
7.1.5
Keyboard Interface
TO CNC PERIPHERALS
CNC
(PCFEV2OMDl)
Cable wiring
Grounding plate
161 -
7. CONNECTION
TO CNC PERIPHERALS
Bd2443E/o2
72
I/b DEVICE
INTERFACE
7.2.1
RS-232-C
Serial Port
CNC
Relay connector
(DBM-25s)
Cable wiring
L
~-e---1
I
L
I
II
RD I
ov
DR
ov
1 RD
1 DR
I
I
cs
5
'CS
OV'
CD
ov
i
.
1 CD
0
I
I
I
+24V .
SD L
ov
10
11
12
13
ER I
ov
RS 1
OV'
:
I
14
15
16
17
18
19
I
I
I
I
24V L
*20
25
I&
I_
7
1
1L
Shield
- - 1
Grounding plate
162 -
GND
+24V
E6244Wo2
7.2.2
PPR Connection
\ Relaying connector signal layout
12
FG
SD
14
RD
RS
CS
OR
15
16
17
18
19
I
elaying connector
onnector : DBM-2%
(JAPAN AWATION ELECTRONIC
INDUSTRY., LTD.)
xk metal : 02041842
(JAPAN AWATION ELECTRONIC
INDUSTRY., LTD.)
1 10
11
12
13
SG ) CD
20
IER
\
21
22
i
23
I
24
!
25
+24
CNC
JDSA, JD5B
(PCR-EV2OMDT)
PPR
Notes
1 Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2 Prepare the power supply for PPR at the machine tool
builder.
3 Recommended cable specification : A66L-0001-0041
4 When connecting the PPR, set the corresponding
parameter to use reader puncher interface (baud rate is
4800 baud).
163 -
7. CONNECTION
TO CNC PERIPHERALS
562443uo2
7.2.3
Portable Tape Reader
Connection
FG
SO
RO
RS
CS
DR
SG
CO
14
15
16
77
18
19
20
10
9
21
22
11
23
12
24
ER
Reiaying connector
Connector : DBM-25s
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)
Lock metal : 02041842
(JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.)
73
25
+24
.
CNC
*
JDSA, JDSB
(PC&EV2OMDl)
.
Y
Portable
t a p e
reader
.
Input power supply
Notes
1 Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2 Prepare the power supply for PPR at the machine tool
builder.
3 Recommended cable specification : A66L-0001-0041
4 When connecting the portable tape reader, set the
corresponding parameter to use reader puncher interface
(baud rate is 4800 baud).
164 -
H2443Em2
7.2.4
FANUC FLOPPY
CASSETTE Connection
FG
1 3
SO 1 RO
15
14
RS
16
CS
17
OR
18
SG
19
10
11
13
12
CD
20
IEW
9
21
22
I
23
24
25
+24
CNC
JDSA, JDSB
(PCR-EWOMDT)
Relaying
cable
Relaying connector
Connector : DBW25S
(JAPAN AVlATlON
ELECTRONIC
INDUSTRY., LTD.)
Lock metal : D2041W2
(JAPAN AVIATION
ELECTRONIC
INDUSTRY, LTD.)
for FLOPPY
CASSETTE
Notes
Machine tool builder shall furnish relay connector and
relay cable.
Use a totally shielded cable for the signal cable.
Recommended cable specification : A66L-0001-0041
Open all terminals other than illustrated.
Set a parameter to be able to use reader puncher
interface when connecting FANUC cassette.
The baud rate is 4800 baud.
Connect the FANUC cassette to either JD5A or JD5B.
Do not use both pins; the power capacity may exceed that
of +24V and blow the fuse.
165 -
7. CONNECTION
TO CNC PERIPHERALS
5624436/02
7.2.5
Connection of Tape
Reader without Reels
TApe reader
OB-25S-T
(JAPAN AVIATION
ELECTRONIC
INDUSTRY., LTD.)
JOSA, JOSB
(PCR-WMDT)
Connector
Lock metal
(JAPAN AVIATION
ELECTRONIC
AMP
1-I 78138-3
M3 screw terminal
CP2, CP3
Al
Cable wiring
Control unit
Tape reader
SD
,I3
RD
,(
ER
,c
DR
RDY
2
6
RO
so
RS
cs
11
DR
~~----$--:
: :
SG
Use
cibli
clamp
Notes
1 Note that cables with the same names on the control unit
and the tape reader cannot be connected.
2 Recommended cable specification : A66L-0001-0041
166 -
~2443Em
7.2.6
Connection of Tape
Reader with Reels
CNC
Tape reader
JDSA, JO58
(PCR-EV2OMDT)
CD8 (MRZORM)
Cable wiring
.
Control unit
Tape reader
-t
Use cable clamp.
Notes
1 Note that cables with the same names on the control unit
and the tape reader cannot be connected.
2 Recommended cable specification : A66L-0001-0041
167 -
7. CONNECTION
TO CNC PERIPHERALS
73
IiANUAL PULSE
GENERATOR
INTERFACE
562443UO2
:NC
MPG
\
JA3
MPG unit #l
(PCKEV20MDT)
01
MPG unit #2
(M3 screw terminal)
WJ
MPG unit #3
(M3 screw terminal)
Zabie wiring
-I - _ - _ -w-q
I
i
I
I
*
1
HA1
HBl
+sv
I
I
3
tiB2
I
I
I
I
l4
:
I
HA2
6
HB2
3
/
20
4
ov
5
HA3
l6
I
t
:
I
I
L - a - - _ _ ?
_L
Shield
HB3
+sv f
+sv
- ov
I
5
HA3 f
+5v
HB3 I
4
I
ovr
1 HBl
HA2
1 HA1
ovr
od2
+5v
I
*
I
I
I
I
+5v
4
ov
Grounding plate
Recommended
cable material
168 -
-air)
for LS 20m
&62443Em
The power supply to the manual pulse generator is 5 VDC, same as for
the pulse coder. It is therefore necessary to prevent cable resistance from
causing the supply voltage to drop more than 0.2 V (total for both the 0
V and 5 V lines).
This is written as:
0.2 2
0.1 XR x 2L
??I
0.1 : 0.1 A power supply current of the manual pulse generator
R : Resistance per unit length of the wire &2/m)
m : Number of wires connected in each 0 V and 5 V line
L : Wire length (m)
~&-L=
0.0394
76.75[~iJ
This means that a power supply with a cable length of 50 m is still within
specifications.
169 -
74
ROEMOTEBUFFER
INTERFACE
(RS-232-C)
B42443uo2
~.
.
DBM-25s
(PC&EWOMDT)
CNC side
output
Input
4
Host side
__tt__
SD
I SD*
*-a-
RD
( RD*
RS r
RS *
cs
cs *
ER
ER -a-
DR
DR -D-
CD
cD -B4 SG
I
ov
SG
FG b
1 FG
FRAME
170 -
B42443Em
Cable wiring
RD L
SD
I
I
OV'
DR
ov
cs
RS
ov
CD
ov
I
+24V h
10
11
SD L
ov
ER I
ov
RS
ow
l2
13
14
15
I
a
e
I
I
I
#
8
1
.I
1
16
17
18
t
I
I
I
I
I
+24V
19
20
1
t
L-III-II.
_L
0
,
RD
OR
cs
SG
I
I
I
I
I
FG
Shield
Grounding plate
171
75
REMOTE BUFFER
INTERFACE (RS-422)
WC
B42443Elo2
OPTION-1
board
14)
SD
1-i_-
1191
SG
t--
--
Conceptional diagram of
signal connection
The figure below shows a signal connection between CNC and a host
computer. Since signals other than FG and SG perform differential signal
transmission, two wires of signal lines are used for those signals.
Conceptional diagram of signal connection
1
\
Host side
CNC side
Output
Input
__ft__
SD
*-a-
RD
SD*
l
RS L
cs
__ft__
TR
4
*-I
DM
RT b
1 RD*
TR
n4
RT*
SG
FG
FG
FRAME
.
172
4
DM__[t__
SG
*v
RS*
cs
7. CONNECTION
8-62443Em
TO CNC PERIPHERALS
Actual example of
RS-422 signal wiring
Cable wiring
rr-r----q
1
I
I
1
I
t
RD
*RD ;
I
I
8
I
RT .
;
L
t
I
I
DM
s
t
t
8
I
I
+2:,
O
11
I
I
I
I
I
@
I
#
I
I
I
*
13
14
;,
15
RS
RS l6
17
TR
I
1
I
TR
1 SD
IRS0
4-r
35
7
1
RS
RS
TR
25
12
30
TR
19
43
SD
SD
17
I
I
*DM
22
I
I
cs (
lcs,
RTl
;;
I
8
I
8
I
I
1
I
24
1
I
I
f
27
20
8
26
11
#
I
I
I
8
C---r-r-r
-L
Shield
Grounding plate
+24V
29
1 RD
-FiD
1 RT
y*RT
CS
.*cs
DM
DM
1AF?L
FRAME
Notes
1 Be sure to use twisted pair cable.
E.g. A66L-0001284#1
OP
2 Note that the pin position of the *DM signal on the CNC
side is positioned irregularly relative to the other signals.
This is to reduce the risk of damage to the circuit when
this connector is erroneously connected to the connector
on the other side.
173 -
7. CONNECTION
TO CNC PERIPHERALS
B-62443uo2
76
DNCI INTERFACE
7.6.1
Multi-points
Connection
CNC OPTION-l
board
Cable wiring
~-------~
TRDl (+) 1
1
2
TRDl (0) 1
TRD2 (+) r 1
12
TRD2 (0) I
SG a
PCR connector
174 -
#
*
t
1
t
I
8
8
I
I
I
I
I
I
#
L--r--
I
I
I
10
1, TRDl (+I
eTRDl (-)
1
2
TRD2 (+)
TRD2 (-)
SG
_ _
_L
MR connector
(MR20 Female)
042443EfO2
7.6.2
1 to 1 Connection
CNC OPTION-1
board
Tap
JD6A
(PCR-EWOMDT)
1 t
RD
Ill
2 1 lRD
6 1 lCS
1121
1161
*DM
SD
SD
50
*SD
lRS
31
TFI
41
T-F?
RS
lRS
SG
19
10
20
Cable wiring
SD
12
*SD /
RD
RD
I
I
8
8
t
I
I
I
SD
*SD
10
11
RD
RD
l3
-l-r
14
RT
3
4
RT /
RS
I
I
I
I
I
I
l5
16
I
I
*RS r
cs
CS DM
DM L
I
I
TR
YTR
7
18
I
I
I
I
CIII____
RT
19
RT
RS
4 *FE
14
'CS
15
'"CS
12
I
13
3
4
DM
DM
ATR
*TR
1SG
1,
175 -
*-I-r
J
I
l-r
18
SW
I
8
I
I
I
HONDA TSUSHIN KOGYO CO., LTD.
MFWO(Female)
7. CONNECTION
TO CNC PERIPHERALS
B42443uo2
77
dNC2 INTERFACE
(RS-232-C)
JDSC
(PCMWOMOT)
11
DBM-25s
1111
RD
SD
side
OaPt
Input
Host side
s-D--
SD
sD *
,-q-
RD
RD -D-
__I>__
RS
RS -4-
CS
cs -D-
ER
ER -
DR
OR -c--
CD
CD +
SG
1
ov
__I
SG
FG
FG
FRAME
176 -
..
562443Em
788
HIGH SPEED DI
SIGNAL INTERFACE
7. CONNECTION
TO CNC PERIPHERALS
Cable wiring
HDIO /
a
I
I
I
ov
HDIl
--------~
I
t
71
12
ov
3
4
13
HDl4
6
15
HDl5
16
1-y
,-\-I
/\
I
I
8
I
I
t
I
.r
8
17
HDl7 t
ov
-7
-y
-\7
18
I
;
,-,,,J
L
Grounding plate
--y
7
HD16
ov
I
I
I
j
I
I
I
4
I
*
I
ov
i
I
HDl3 L
ov.4
ov
I
I
I
HDl2
ov
177 -
Shield
l_J\7
7. CONNECTION TO CNCPERIPHERALS
79
SPINDLE INTERFACE
a Series Spindle
m
B42443Elo2
Amplifier
a Series Spindle
Amplifier + Rotation Tool
-
SPDL-1(JA7A)
Main CPU
board
SPDL-1 (JA7A)
Analog spindle
SPDL-1 (JA7A)
A-OUT1 (JAW)
Main CPU
board
P/C
178 -
used for
B-62443402
7.9.1
Serial Spindle Interface
7.
Connect to the spindle amplifier, using optical fiber cable equipped with
an optical I/O link adaptor.
Spindle
Optical I/O Link adapter
HI
UP
to
2m
1
JA?A
SIN
r-------
I
I
-IN
sour3
"SOUT .
+5v 1
t
t
I
t
t
3 . %OUT
2
SIN
8
1
t
t
I
I
.
I
I
ov'2
ov13
ov4
ov,'5
ov,16
:
t
t
t
.
/\
/\
/\
1,
---___
8
'
t
t
t
t
t
t
t
t
I
:
t
Shield
Grounding plate
179 -
JO
1 SOUT
+5vr8
ov
I
I
I
9
18
20
11
l2
13
14
15
l6
%IN
+5v
1+5v
+5v
,ov
ov
ov
'OV
ov
ov
7. CONNECTION
TO CNC PERIPHERALS
7.9.2
Analog Spindle
Interface
8_62443E/o2
CNC
JA8A (Main board)
JA80 (OP.2 board)
Signal name
SVC,
ES
EN61 , ENB2
~~~&~
.
I
0X0, 0X1,
* 15v, +5v, ov
Cable wiring
Description
1
I
t-
------
Ground plate
FANUC SPINDLE
SERVO UNIT
1
Notes
1 EN61 and 2 turn on when a spindle command voltage is
effective. These signals are not used when the FANUC
Spindle Servo Unit is used.
The voltage must not exceed 30 V when a signal is off.
The current must not exceed 200 mA when a signal is on.
2 Feed axis check signal is used when a feed axis is
checked or service work is done. This signal is not used
for spindle control.
180 -
s-62443402
7.9.3
a Series Spindle
Amplifier Interface
CNC
HI
UP
to
2m
Cable connection
r-------*
JA7B
Grounding plate
181 -
7. CONNECTION
TO CNC PERIPHERALS
&62443E/o2
Notes
1 Recommended cable specification:
A66L-O001-0284#1 OP (#28AWG x 10 pairs)
2 When this cable is routed near other cables, such as
power cables, connect the shield line to the grounding
plate. This connection is not, however, necessary when
the CNC and spindle amplifier module are mounted in
close proximity.
3 This cable can be used to connect the CNC and spindle
amplifier module electrically, when the CNC and spindle
amplifier module are mounted in the same power
magnet& cabinet or in power magnetics cabinets which
have been connected by welding or other means. When
mounted in separate power magnet& cabinets, the CNC
and spindle amplifier module must be connected by an
optical cable, via an optical l/O link adapter.
4 The +5V terminal is used for optical link transmission via
an optical l/O link adapter. When using this cable or other
metallic cables, leave the +SV terminal open. If +5 V is
supplied to this terminal when a metallic cable is used, +5
V for the NC unit and that for the spindle module are
short-circuited.
182 -
B42443Em2
7.9.4
Position Coder
Interface
PB, *PB
I signal
Signals for serial spindle
(Note 1)
SOUT,
* SOUT
Cable wiring
]
POSITION CODER
CNC
PA
*PA
PB
*PB
SC
*sc
+5v
ov
SOUT
* SOUT
NPA)
N(*PA)
I1
9,18,x)
!
12,14,16 t
I
3
4
_I
-SHIELD
C(PB)
R( * PB)
1
1
I
I
I
I
B(Pz)
P(SJCPZ)
H
K
0-1
EARTH PLATE
(#2OAWG+6 X #24AWG X 3)
Note
Signals SOUT and 4~POUT are for a serial spindle.
These signals are not used for an analog spindle.
This means that if the position coder feedback function is
employed in the analog spindle, no serial spindle can be
connected.
183 -
7. CONNECTION
TO CNC PERIPHERALS
B-62443UO2
7.10
SERVO INTERFACE
7.10.1
Outline
Note
1 Series 16-B has two types of boards : MAIN-A SPEC.
and MAIN-B SPEC.
MAIN-A SPEC. is of conventional servo interface and
MAIN-B SPEC. is of servo interface for a series.
Series 18-B has also two types of boards : MAIN-A
SPEC. and MAIN-B SPEC. Both are of sen/o interface for
a series.
l
l
I
\
T2 I-4
h
1 7
a series servo
module
Tl
JSnB
200VAC
0
A
1OOVAC
*
JFn
MS31 06822-l 4s
CL4
+6V battery unit for
absolute pulse coder
Linear scale
n=Axis number
184 -
7. CONNECTION
E62443Em
TO CNC PERIPHERALS
7.10.2
Servo Amplifier
Interface
7.10.2.1
S series servo amplifier
(Series 16 MAIN-A
SPEC.)
Servo amplifier
n : Axis number(1 to 8)
Cable wiring
r-------q
IRn
GORn r i
*PWMAn
*PWMBn
7
8
ov
.9
10
*MCONn
11
ISn 1
12
13
TWMDn
ov (
*PWMEn
14
15
OV ;;
*PWMFn
ov
I
*DRDYn
18
20
I
I
I
I
I
13
\
A
I
I
8
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
/ \
I
I
I
I
I
I
I
I
I
I
I
I
Shield
Grounding plate
A-
GDRn
*PWMAn
2
3 1 COMAn
.a--r---J
185 -
1IRn
I
1
I
I
8
I
1
I
i
I
I
I
I
I
I
I
I
I
I
ov
t
I
*PWMCn
GDSn
8
I
I
OV
I
,
I
1
I
I
I
I
I
t
1*PWMBn
12
10
11
14
15
16
17
18
19
COMBn
*PWMCn
COMCn
GNDn
*MCONn
ISn
I GDSn
*PWMDn
1COMDn
*PWMEn
COMEn
*PWMFn
COMFn
*DRDYn
7.10.2.2
C series servo amplifier
cz series servo amplifier
(Series 16/l 60 MAIN-A
SPEC.)
B=62443E/o2
WC
Servo amplifier
JVl toJV8
(PCR-EV20MDT)
c
n
: Axis number (1 to 8)
Cable wiring
#B-------q
IRn
GDRn
*PWMAn
12
3
QVL4
5
1
*PWMBn
QV 6
7
*PWMCn
ov
*MCONn r lo
11
ISn 1
GDSn
*PWMDn
v l2
1
ov
13
I
I
I
I
I
1
I
I
I
I
I
I
I
I
I
I
&
I
1
I
1
I
I
I
I
I
IRn
9 GDRn
. *PWMAn
;
6
7
8
10
11
12
13
ov
l *PWMBn
ov
1*PWMCn
1OV
1*MCONn
ISn
1GDSn
1*PWMDn
l4
15
*PWMEn
I
I
I
I
I
I
I
I
I
I
I
4
I
I
I
l4
15
ov
A*PWMEn
I
ov,
+PWMFn
ov
*DRDYn
l6
I
I
I
,
17
l8
b2o
t
_
--W.---J
1
S hieid
Grounding plate
186 -
17
IOV
1*PWMFn
l8 av
20
r
I
L
l6
*DRDYn
w2443uo2
7.10.2.3
C series servo amplifier
(Series 16/l 60 MAIN-B
SPEC. and Series 18/180)
CNC
Servo amplifier
JS104S36
(PCR-EV2OMDT)
b
n : Axis number (1 to 8)
Cable wiring
t-------q
IRn
GDRn
2
3
*PWMAn
ov r 4
5
*PWMCn
ov 6
7
*PWMEn
*MCONn
'
r lo
1Sn r
1
+ENBln r
ov
II
I
A
I6
I7
I
l8
19
ov
ov
*DRDYn
10
II
I2
I
I
l3
1*MCONn
ISn
15
16
I
I
I8
I9
I
I
I7
I,
GDSn
*ENBLn
PDn
*PDn
PRQn
*PRQn
'OV
20'ov
Shield
Grounding plate
1410V
2o
187 -
ov
LIIIIIIII
*PWMEn
I
1
I
I
ov
I2
I3
15
PRQn
*PRQn
*PWMCn
6
*PWMAn
; Aov
IRn
l4
PDn
*PDn
2 1GDRn
GDSn
I
I
I
I
I
I
I
I
I
I
I
I
I
I
ow8
*DRDYn
I
I
I
I
I
I
I
1
I
I
I
t
.e
7. CONNECTION
TO CNC PERIPHERALS
042443uo2
7.10.3
Serial Pulse Coder
Interface
7.10.3.1
Serial pulse coder
Aand B
(Series 16 MAIN-A
SPEC.)
. Servo rnotor
Pulse coder
JFI to JF8
MS3106822-l 4s
Cable wiring
SD
*SD
REQ
*REQ
+6V
+5V
+5v
+5v
OV
OV
OV
1
2
15
r -w---I
I
I
I
I
I
L6
7
I
- I
8
9
!
I
18
,20
12
16
I
I
,14
A
A
1,
L,
1
I
! 1
1 w
I
Shield
-4
Grounding plate
Recommended cable material
A66L~Ol-0286
(#2OAWG x 6+#24AWG x 3 pair)
188 -
B,
E,
F*
T,
SD
*SD
REQ
* REQ
+6VA
I 1
I
I
I
I
1 L --
I
f
1
I
I
I
M<
+5v
OV
U OVA
N, SHLD (Shield)
8-6244x/02
7.10.3.2
Serial pulse coder C
(for OS or subsequent
models)
(Series 16/l 60 MAIN-A
SPEC.)
CNC
Sew0 motor
JF 1to JF8
2abie wiring
SD ;
*SD 5
REQ q6
4~REQ
I
I
i
I
I
Ii
I
I
B-s-B-
1*
A
I
I
I
II
I
I
I
I
I
II
I
I
I
L
-I
+D
D! *SD
F_ REQ
G_ *REQ
I
I
+5v
+5v l8
+5v 12*
ov ~I2
ov l4
ov l6
I
I
I
I1
- Shield
- 4
K,
189 -
+5v
ov
N ov
T, SHLD (Shield)
H,
Grounding plate
+sv
7. CONNECTION
TO CNC PERIPHERALS
7.10.3.3
Serial pulse coder C
(for models 4-0s to
O-OSP (regardless of
incremental or absolute
command))
(Series 161160 MAIN-A
SPEC.)
~24436/02
CNC
Servo motor
JF1 to JF8
(PCR-EWOMDl)
--
3-
Connector
Connector covet
Connector cover
HDAB-15S
HDAW-150CV (2-w
to 0-0s~)
HDA-CTH (4-o& 3-0s)
Cable wiring
- - Shield
Grounding plate
Recommended cable material
A66L~O01-0286
(#2OAWG x 6+#24AWG
190 -
x 3
pair)
B62443uO2
7.10.3.4
Serial cz pulse coder
interface
aV3000,a2J2000&/3000
Servo motor
JF1 to JF8
(PCR-EV2OMDT)
Pulsecoder
Comaztor : HDAB-1 Ss
Connector covw : HDAW-1 XV
SD
11
*SD
12
A
3
OV
13
14
REQ
lREQ
16
+6VA
17
ov
15
OV
fi/
(14
REQ
15
lREQ
16
ov
OV
*
101
I 20 I
+!w
191 -
IJ
7. CONNECTION
TO CNC PERJPHERALS
B42443Elo2
Cable connection
I
Pulse coder
JFn
SD
50
REQ
II
I
--
--
A
I\
--
I
I1
I1
12
13
5
*REQ
+6VA
+5v
+5v
+5v
ov
ov
ov
20
III
13
16
I
I
I
I
I
I
i_----Shield
35
Grounding plate
15
SD
5D
REQ
*REQ
+6VA
+5v
+5v
ov
ov
ov
SHLD
Notes
192 -
7.
w2443uO2
7.10.3.5
a 313000 to a 40/2000,
a C3/2000 to a C22/1500
NC(Series 16/l 60 MAIN-A)
11
SD
*SD
hli
12
SD
OV
B
F
REQ
lREQ
13
41
1141
ov
7 1 +6VA 1171
-9
Servo motor
Pulse coder
Connector : M&31 06B2&29SW(Straight)
MS31 08B2CN9SW(Elbow~
JFI to JF8
(PCR-EV20MDT)
+5v
101
1191
rid
+5v
@z&--j
2
3
*SD
12
oV
13
(Series 16/l
Series 18/l
MAIN-B SPEC.
*SD
SHLD
7. CONNECTION
TO CNC PERIPHERALS
642443uo2
Cable connection
JFn
SD
Puke coder
r ------ A
50
SD
*SD
REQ
REQ
*REQ
*REQ
+6VA
+6VA
+sv
+5v
+5V
+5v
+5v
Ov
ov
ov
ov
ov
L -vv---
SHLD
Grounding plate
Notes
194 -
B42443Em
7.10.3.6
Cable connection for the
incremental pulse coder
This CNC employs a serial pulse coder for which the power supply is 5
VDC, same as used by the conventional pulse coder. It is therefore
necessary to prevent cable resistance from causing the supply voltage to
drop more than 0.2 V (total for both the 0 V and 5 V lines).
o2 >
0.35 x R x 2L
0.35: 0.35A power supply current of the
=
m
This
LS
When A66L-OO01-0286
cable is used
rn
- 3.5R
R
m
This cable, developed for the pulse coder interface, consists of three pairs
of signal wires and six power line wires @O/0.18, 0.0394 R/m). When
this cable is used, the maximum cable length is calculated as follows:
LS
3
- 3.5 x 0.0394 = 21*75[m1
This cable has a diameter of 8.5 mm and is suitable for use with the Series
16 and 18 connector. However it cannot be extended up to 50 m.
When A66L-OO01-0157
cable is used
Example 1)
A66L-ooo1-0157
I,
4
A66L~O1-0286
Example2)
Terminal
block
.
l
NC
A66L-0001-0157
I
Pulse coder
?
I
Enlarged figure
Peel off the insulation sheath and cover with a heat shrinkable tube
195 -
7. CONNECTION
_ ~
TO CNC PERIPHERALS
w2443E/o2
~~
7.10.3.7
Cable connection for the
absolute pulse coder
Series 16 employ the serial pulse coder, for which the power supply 5
VDC, same as for the conventional pulse coder. It is therefore necessary
to prevent cable resistance from causing the supply voltage to drop by
more than 0.25 V (total for both the 0 V and 5 V lines)./
This is written as:
0.40 x R x 2L
0.25 z
When A66L-OOOl-0286
cable is used
OVand5Vline
L
This cable, developed for the pulse coder interface, consists of three pairs
of signal wires and six power line wires (20/0.18, 0.0394 $2/m). When
this cable is used, the maximum cable length is calculated as follows:
LS - 3.2 x
0.0394= 23*7g[ml
This cable has a diameter of 8.5 mm and is suitable for use with the
connector of this control but cannot be extended up to 50 m.
When A66L-OO01-0157
cable is used
3
= 58.59[m]
3.2 x 0.016
Example 1)
A66L-0001-0286
Terminal
block
Exam ple2)
Pulse coder
A66L-0001-0157
1 I
Peel off the insulation sheath and cover with a heat shrinkable tube
196 -
7.
8-62443Em
7.10.4
Separate Type Detector
Interface
7.10.4.1
Linear scale interface
JF21 to JF28
(series w160
MAIN+
SPEC.)
JF21 to JF24
(Series 161160 MAW-8
Linear scale
SPEC.
seriees 18/180)
JF21-2
to JF2b2
(Series l6/160
SPEC.
MAN-6
series 16/160)
(PCR-EVLOMDT)
Cable wiring
PCA
PCA
*PCA
*PCA
1 PCB
PCB
lPCB r ;
/ PCB
PCZ
APCZ
*PC2 I
( *pcz
+5v
+5v /
+5v,
+5v
l8
20
1 +5v
+5v
ov t
12
* ov
14
ov
OV'
ov
16
ov
Note
Main CPU board and Option 2 board of Series 16/160 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.
197 -
7. CONNECTION
TO CNC PERIPHERALS
B-62443Elo2
7.10.4.2
Separate Type Pulse
Coder Interface
For absolute detector
II
II
CNC
5121 to JF26
lseries la/l60
MAN-A SPEC)
if21 to JF24. JF21-2 to JF24-2
(series 16060 MAN-8
SPEC.
S&es lW180)
(PC-MDT)
II
REQ
18
+5v
19
Pulse coder
+5V
PCA IBl
*PCA ICI
ItTi
+6VA lUi
OVA h/i
PC8
A
B
I
l
I
b
5
6
7
I
I
,
I
I
I
QV
OV'
I
4
.
I
.
12
14
I
,
I
1
8
c 1,
I
N
------
Grounding plate
ov
16
,+5v
OV
+5v.
REQ
20
PC2
18
PCB
*PCB
+6VA
PCA
+5v
PCA
PCZ
+6V
+5v.
Shield
1 OVA
SHLD
(Shield)
(#20AWG
x 6 + #24AWG
x -air)
Note
Main CPU board and Option 2 board of Series 16/160 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.
lPCB
I
I
I
PCZ
REQ
101
4s
PCB
PC2
llA\
MS31 06822-l
PCA
PC8
(MS31 02A-22-l4P)
1 Cable wiring
*PCA
198 -
B42443Em
serie816/160 MAIN4
see8
le(l60
saies
r#leO
SPEC.
JF21 to JF28
MAN-8
SPEC.
JF21 to JF24
JF21-2 to JF262
JF21 to JF24
JF21-2 to JF24-2
MS31 0682Cb29SW
Cable wiring
4
PCA I
*PCA .
PCB
E
*PCB I ;
PCZ
*PC2
+5V
+5v
+5vl
ov
ov .
ov
18
20
12
14
16
I
I
I
I
I
I
I
I
I
I
t
I
I
I
I
I
I
I
I
I
l
I
I
c ---w-m
1,
Shiek
Grounding plate
K
N
P
T
H
1 PCA
*PCA
PCB
*PCB
PCZ
*pcz
+5V
I +5V
A+5V
ov
ov
ov
4SHLD
(Shield)
Note
Main CPU board and Option 2 board of Series 16/l 60 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.
199
042443uo2
7.10.4.3
Input signal
requirements
shown below.
A phaS8 signal
Shift in plus direction
B phase signal
A phase signal
PCWPCA
*PCAJPCA
PCBrCPCB
*PcB/Pc%
2 phase signal
Tw
L-4
Tw> 1 frequency of A phase or B phase
200 -
7. CONNECTIONTOCNCPERIPHERALS
H2443UO2
7.10.4.4
Time requirements
I
Requirements for the signals at the input pins of input connectors JF21
to JF28
TD 20.24 bsec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and * PCA exceeds OSV, to point B,
when the potential difference between PCB and * PCE3becomes lower
than 0.5V. The minimum value ofTD is 0.24KS. Theperiod and pulse
width of the signals must be long enough to satisfy the above
requirements.
7.10.4.5
Receiver circuit
PCA
A-phase
signal
*PCA
201 -
B-62443E/o2
7.10.5
APC Battery Interface
;NC
W
1
Battery box
I 11 I
2
3
12
ov
(13
-e-H:i
G-l--t+
Cable wiring
JA4
Battery case
Notes
1 Series 16/l 60 MAIN-A SPEC. supplies power to both the
pulse coder of motor and the scale, Series 16/l 60
MAIN-B SPEC. and Series 18/l 80 supplies power only to
the scale.
In the latter case, the battery for motors pulse coder shall
be set to the side of oz series amplifier.
2 Series 18 MAIN-A does not have exclusive connector for
battery. When a linear scale that has a back up battery is
to be used, connect a battery to one of connector, JF21 to
JF24 that is not used. Take care that position of OV is
different from that of JA4.
202 -
B42443W2
CNC
Battery case
o
I--1
Series 18 MAIN-A
Cable wiring
JA4
+~~~I~~
203 -
Battery case
7. CONNECTION
TO CNC PERIPHERALS
7.11
ANALOG SIGNAL
INTERFACE
&-62443E/o2
Cable wiring
Analog output
Receiver circuit
CNC
SV
age range -1 OV to +l OV
input current range -0.5mA to +0.5mA
ov
c
ov
ov
204 -
APPENDIX
A. EXTERNAL
B62443Em
*. .
**
*
.~C~..5~........~.........
22.
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s~.~.~~~~.~.:;..~,,,~.~~;~.~~..~~.~~.
. .........*...>
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.v<i.x,,x+
.,.,......_
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.:,.....,.......,
v<i22G:+:.:<.:;<aG<
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-.,,u.rS;~:2.:.:~;i~~~..~..~.:..;~.:~~~~~~~~.~;~
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.-.*..:.-:....,....r...i....
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. .,,.:
y ..- v...
:.:.:.:+:.x.>
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-.
y
* .
.v<<<.:+$.;s:.>.y .
Classification
Control unit
Number
of
Figure
Name
I2-SLOT
CONTROL UNIT
( Fig. 1
Fig. 2
ALOT
CONTROL UNIT
Fig. 3
I&SLOT
CONTROL UNIT
1 Fig. 4
I-LOT
CONTROL UNIT
Fig. 5
1 Fig. 6
) Fig. 7
1 Fig. 8
I Fig. 9
Fig. 10
Fig. 11
I Fig. 12
I Fig. 13
I Fig. 14
1 Fig. 15
1 Fig. 16
PDP/MDI UNIT
Fig. 17
Fig. 18
I Fig. 19
Fig. 20
I
I Fig. 21
I POSITION CODER
I Fig. 22
I Fig. 23
I Fig. 25
I Fig. 26
) Fig. 27
REELS
Fig. 28
I Fig. 29
I Fig. 30
CONTROL TRANSFORMER
Fig. 31
CONTROL TRANSFORMER
Fig. 32
207 -
A. EXTERNAL DIMENSIONS
OF EACH UNIT
m2443uo2
q
S=l/l
208 -
s62443Em
Fig I 2
..
.....
.._...,
.*:.:.
.-.....
..>:.:..
:;:;<:;:
:::::j::
:.:.>:.:
.:.:.:.y.
>X.
.:.:.:.:
:.:.:.y
.A....
..+:.:
.:......
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::::::::.
:::::::::
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: :.>:.:
.T......
:::g:.
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1:: ::p
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t-
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86
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j:;::::::
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. . .. . . .. .
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r::::::::
y::::::
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: c,.:
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. . .....
:::g:;:
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c.:.:.:
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:;::::::
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: :::.:::
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:::::::::
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:::::;::
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:::::::::
:.:.:.>:
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>:.>:.:
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: :+:.:
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: :::::::
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: ::..::.
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: : >:.:
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:$.:::y
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-:. .. ..
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:.:.:.:.:
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:::::::::
:::j:
:::::::::
..-.....
:.c :
:.*:...
172
Weight : 2.3kg
209 -
:.:i:::::
&62443E/o2
Fig, 3
,
::,,:::::
.......
.:+p.
:.>:.:.:
. .....
:g>,>.
,. . . . . .
+:.>:
:::::::::
:::::::::
::::::f:
.:. y.:.
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..>:.>:
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:.:.>>
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:;:;:i;i:
:+>>:
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.: :.:.:.
::::::.<:
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.+:.:.:
::J$::;
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642443uo2
Weight : 5.0kg
212 -
0-62443Em
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: A02EG=Ol20-CO41
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130
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Weight : 4.1 kg
213 -
B42443UO2
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A02B-o12&co42#~n
.
9
Unit support
(for reference)
Weight
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: 8.5kg
B-62443Em
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: A02B-O12&C05l#fiT1
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1
170
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Weight : 8.5kg
215 -
A. EXTERNAL DlMENSlONS
OF EACH UNIT
&62443uo2
: A02B-o12o-c052#[lr]
L
I :
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9.
Unit support
(for reference)
216 -
H2443Em
Fig. IO
Specification
A02B412&c071#ilrl
or
A02B4203-C071#I~r]
cu
, 104.8
520
U-L-J
384
Ventilation opening
Weight : 21 kg
Unit support
(for reference)
217 -
A. EXTERNAL DIMENSIONS
Fig
8 11
OF EACH UNIT
E62443uo2
: A02B4I12O-C072#flf-l
or
A02B-o2oGco72#~1rl
Ventilation opening
Weight : 21 kg
Unit support
(for reference)
218 -
B42443Em2
12
Fj
Specification
: A02E&O120-C111
Weight : 3.5kg
219 -
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Weight : 8kg
220 -
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Fig 8 15
OF EACH UNIT
8-62443Efo2
Specification
260
t
Weight : 1.5kg
222 -
8-62443Em
9 PDP UNIT
: A02E&O120-C113
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223 -
BG2443uo2
Fig. 16.2
Specification
: A02%0200-C100
.
r
4
.
.
250
Lo
Power connector
CN2
(B2P_VH,
Manufactured
by J_S,T_
corporation)
CN2
11 1
Vin+ (+24V)
(HONDA : MR-20RM)
Cable case (HONDA : MR-20LFH)
Female connector (HONDA : MR-20FH)
CNI
224 -
B-62443402
: A02D-O20&ClOl
,
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Cl 0000
0000
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cl000
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225 -
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Fig. 17
042443uo2
PDP/MDl UNIT
Back piane
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.
,
I
Keyboard signal
200V power
Panel cut
226 -
Video signal
I I
ON button
1 I
OFF button
8-62443Em
: A02B-O20O-C050
A023-020O-C051
,+
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gz
7-
348
250
Panel cut drawing
227 -
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A. EXTERNAL DIMENSIONS
Fig. 19
OF EACH UNIT
E42443Elo2
: A02&02O&C081
50
I
1
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!
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8
N
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260
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: A02E3-O20&C061
A02B-020O-CO65
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60
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229 -
8-624436(02
Fig. 21
: A02B-02OO-CO62
A02&02OO-C066
105
_,
x85
8
N
I
-
CI
60
(For CE Marking)
230 -
B-62443Em
Fig. 22
POSITION CODER
Specification
: A86L-002&0001#102
A86L-002&0001#002
(Max. 4000rpm)
(Max. 6OOOrpm)
98
4 e5.4
Note : Mechanical specifications of the position coder
are as follows :
(1) input axis inertia
1.0X 1@kg
cm 9 set* or less
(2) Input axis starting torque
1009 cm or less
(3) Input axis permissible loads
1kg or less
(4) Weight :
l
r[
231 -
A.EXTERNALDIMENSIONS
Fig. 23
8-62443402
OF EACH UNIT
: A86&0202-TOO1
232 -
8_6243E/02
Fig. 24
: A860-0202.TO04
A8604202-TOO4
to TO09
to TO15
M3 screw
terminal
90
M3 screw
terminal
A8604202-TO10
to TO1 5
38.0
90
M3 screw
terminal
M3 screw
terminal
233
Tt
B+2443Efoz
00
0
0
/
A.3
Mounting holes
yL
40
Arrow view A
234 -
B-62443402
Fig 8 26
: A02B-Ol2O-Cl81
AO2B-Ol2O-Cl82
AO2B-Ol2O-Cl83
..
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. p:...:
-
u
T
t
4-M3
235 -
A. EXTERNAL DlMENSiONS
OF EACH UNIT
B=62443E/o2
Fig. 27
Specification
40
a
J
t
1
r
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
L.
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243
236 -
E62443ao2
h
+
237 -
Fig. 29
&-62443Elo2
530
1
-
238
. .-
B-62443Em
Fig 0 30
I-
Wiring screw M3 x 6
-4-653
12Q
Note )
Install the tape reader, from the rear side of panel with holes
and secure with screws and nuts. If this is not convenient,
attach a MS stud in $5.3 hole and secure with a nut.
-l
239 -
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A. DCTERNAL DiMENSIONS
OF EACH UNIT
w2443E/o2
mm\
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.:.y.
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View
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from arrow A
::::::::.
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::: :::::
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10
::::::;.:
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-tie
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445.3
-
>:::::::
. . .. . . ..
i,......
.i:y::;:
RS-232-C
Interface connector
b Power connector
1.:.
:::::::::
. . . .. . . ..
y.:.:.:
.:.:.:...
:.: :.:::
:.:.z.:.:
::::;::::
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.........
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:::::::::
.:.>:.:.
.........
:.:.:.:.:
:::::::::
::::::y
..::...
.:+:.:.
:,:j:<:
q::::
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:::j::::
:.:.:.:.:
:::y:::
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.:.::.:.
-.:.:.>:
::::::::.
. :**:.
A:.:.
:::::::.:
::::y::
y::::::
::y::::
: :.>x
Note )
Install the tape reader, from the rear side of panel with holes
and secure with screws and nuts. If this is not convenient,
attach a M5 stud in $5.3 hole and secure with a nut.
240 -
.:.:.:.>
..:+:.:
.:::j,::
:;:;;g
::::y::
>:<.:.:
$#
::.&
>:.:.:.:
:::::::::
..,.....
:::I$:::
::&:::
:::i:i:i:
::::\:/
8-62443m2
Fig. 32
AEXTERNALDIMENSIONS OFEACHUNIT
CONTROL TRANSFORMER
Specification
A80L4001-0176
CAUTION
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TBI OR TB2
167
r
a
125
Weight : 14kg
Unit : mm
-241-
BG2443402
Fig. 33
CONTROL TRANSFORMER
I
I
I
I
I
I
I
I
I
I
I
I
I
I
200
to
55OV
i
ZOOA
I
I
I
I
I
T82
co,i---
242
----
2oov
1CXW
5A
1ooA
---2000
1000
IA
8-62443Em
Name
PCR CONNECTOR (SOLDERING TYPE)
1 Fig. 1
Fl40 CONNECTOR
1 Fig. 2
1 Fig. 3
1 Fig. 4
1 Fig. 5
) Fig. 6
1 Fig. 7
1 Fig. 8
1 Fig. 9
1 Fig. 10 1
1 Fig. 11 1
I Fig. 12 I
1 Fig. 13 1
I Fig. 14 I
1 Fig. 15
I Fig. 16
I Fig. 17
I Fig. 18
I Fig. 19
I Fig. 20
I Fig. 22
) Fig. 23
243 -
k62443Efo2
TYPE
HONDA PCWE20FS
USAGE
GENERAL
MATING
HOUSING
HONDA PCS-E20L
(SOLDERING TYPE)
(PLASTIC)
DIMENSION
::..i.
;:j:::;:
::j:::::
.2.2.
.:.:.>:.
;.>;:;:i
::::::::.
::j:::::
:::::::::
.:.:.:.:.
::::::y
x.......
y:;::::
..:.:.:.:
;z$:::::
.......
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:::::::::
.::::::::
..:.:.:.:.
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:.:5.:.:
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:::::.y
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.:::::::::
...a..
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:y:#:
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2.f
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..,.C..
:.:.:.:.:
.....
:;:;:i:;:
:.:.:.>:
.:::::::
.......
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::j:y:
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....a.
.::::::::
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x.:.:
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y.>>>:
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y;:::::.
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f:::::::
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n
2
-1.27
......
1.
1.27+
: y:::::
.
, PC&E2oFS
244 -
21.65
11.43
,
4
&62443E/o2
Fig. 2
Fi40
CONNECTOR
-TYPE
: HIROSE Fl4&2015S
USAGE
MATING/HOUSING
: HIROSE Fi-2o-cV
DIMENSION
16.25
11.43
Note
This connector does not
have contacts for positions
11,13,15,17, and 19.
Tab for
2.4
2.4
245 -
Fig a 3
B_62443E/o2
TYPE
USAGE
: GENERAL
...*....
.:::y:
:::::::::
:.:::::::
:.:y:::
....... ..
.:.:.:.:.
:::A:::
. ,.....
:.:.;.:.:
.>>:.:.
:::::::::
. ...?..
::::::y
::::::y
$$:
.:.:.:.:.
..:.;.>:
......*.
DIMENSION
..L....
:::::y:
.:+:.:.
:::::::::
..:.:+:
:::::::::
.......
:::::::!.*
:::::::;
.*.,....
......._
:::::::::
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:y:::::
:$>$
:j:::y
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.........
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.L......
:::::::::
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11.4
.
. . . .. . . . .
.:.:.:.:
.:.:.:.:.
.: ..,...
.:.:.:.:
:::::::::
* . . ....
:::::::::
:::::::::
.:.y..>
+:.:.:
:::::::::
.:.p.
:: yp:
........
:.:.:.:.:
.:.i:.:.
:.:.:.:.:
.:.:.:+
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..:.:.>:
.>:.:.:.
..:.:.:.:
.:.:.:.>
..:.:.:.:
. ..*...*.
_I
::::A::
:::::::::
.:::2:::
.:.:+>
%::F.;:{
.::::::::
:::::y:
Lock bracket
246 -
H2443Em
TYPE
: HIROSE Fl-20-W
USAGE
: GENERAL
DIMENSION
@Q
0
GD
8
8
21 -to.3
247 -
Case
Cable clamp
Lock bracket
Lock lever
Set screw for cable clamp
B-62443/302
TYPE
: FUJITSU FCN_24OC2&Y/S
USAGE
: GENERAL
Cable clamp
lever
248 -
8-62443Efo2
~~~
TYPE
: AMP14 781204
USAGE
: SERVO UNIT
CONVERTER
20OVAC INPUT
i Key location
DIMENSION
(25.5)
Circuit No. /
Circuit No.
Fig. 7
TYPE
: AMP201 78129-6
USAGE
DIMENSION
Circuit No.
m6)_
Circuit No.
CP4
B42443402
042443EJo2
Fig
TYPE
AMP20I 78288-3
USAGE
I
2
1
DIMENSION
ov
+24v
Circuit No.
(22.96)
7.62
3.81
Circuit No. /
251 -
6. EXTERNAL DIMENSIONS
OF EACH CONNECTOR
B42443uo2
(4)
TYPE
: AMP201 78288-3
USAGE
DIMENSION
Circuit No.
(22.96)
7.62
3.81
:<:::j:
.:::::j:
q::::::
.:.;:
:.
.:.:.:.:*:
....f
.......
.:...>:.
.......
::::::;::
t:::::::
.>:.;.:.
Circuit No./
.>:.>:.
i$;:;:;
.. .......
:::::;::
252 -
11%
~2443Em
Fig. IO
SEPARATE
REEL
: AMP&175196-2
AMPI-175196-5
WIRE
: AWG
(Gold mated)
(Tn asted)
16,18,20
In case of reel
/
A-A
(21.8)
17 .8*Oe5
/PLATING
A
PRESSER l&MARK
253 -
3
B-B
Fig
11
642443E/o2
c
C
C
MR-20LMH
(Plug)
MR-20LFH
(Jack)
31
@I
39.3
44.9
39.8
Name
Symbol
1
2
1 Cabledamp
I Stopper
1 Scfewfofcabledamp
plug (MR20,5OMH)
Jack (MFWO, 5OFH)
17
18 1 1
50
connector cover
254 -
1
>
)
8-62443Em
Fig
12
\\\
14
15
\\L
\\A
16
17
\\T
18
19
20
H
I
MR-20RMH
MR-SORHF
1 61.4 1 56.4 1 1
Svmbol
50
Name
1 Cabledamp
I Screw 2.6dia. x 8
I Connector(MR20,40FH)
255 -
Fjg I 13
B=62443E/OZ
1 6li-56.41r
1 MR-SORMH
50
+
1
Name
Cabiedamp
Screw 2.6dia. X 8
Connector (MR20,sOFH)
SpbOl
256 -
.a
6.
B-62443402
Fig 8 14
MR-SOMH(W-core, plug)
MR40MH(5&core,
jack)
MRo20MH(20-core,
plug)
MR-20MH(20_core,
jack)
14
15
16
77
16
19
20
257 -
Fig
15
B-62443uo2
m
6
ko.2
Specification
(Connector maker
number)
Name
Connector housing for cable
type)
RC16M-23T3
@older type)
RCI 6M4CT3
(amp
Contact
Cables :
SMS3PK-5
Remarks
Black
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 0.75mm*(30/0.18)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
258 -
H2443Em
Fig 8 16
8.
6 f0.2
7.7
Cables :
Specification
(Connector maker
number)
SMS3PNS-5
(Crimp type>
RCI 6W23T3
(Solder type)
RC16M4CT3
Remarks
BfoWn
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 0.75mm2(30/0.1 8)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
259 -
1.
B-624436/02
Fig. 17
Name
Connector housing for cable
Contact
Cables :
Specification
(Connector maker
number)
SMSSPW-5
RCI 6M-23028
(Crimp type)
Remarks
White
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 0.75mm2(30/0.1 8)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
260 -
8-62443uo2
Fig
f8
7 max.
l-4
specification
(Connector maker
number)
Name
Connector housing for cable
SMSGPN-5
(Crimp type)
RCl6M-23T3
(Solder type)
RC16fVMCT3
Contact
Cables :
Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.
: 1.27mm2(50/0.1 8)
Insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
261 -
B. EXTERNAL DIMENSIONS
19
/izig
OF EACH CONNECTOR
B42443402
7 max.
24.9
Manufacturer : BURNDY JAPAN, LTD.
1
Specification
(Connector maker
number)
Name
Cables :
RC16M-23028
(Crimp tvpe)
Remarks
I White
: 1.27mm*(50/0.18)
insulation diameter
: 2.8mm max
Peeling length
: 7.2mm
262 -
,.
8-62443Em
Fig. 20
A
B
c
A-A
cross section
53.0
36.3
47.0
.
D
E
F
7.8
126
41.3
G
H
J
..
10.7
12
0.8
,......
.:.:...:.
>p:.:.:
I:::;:::{:
1
2-3.0%\
Fig. 21
::::::y
.......
:.,>.::y
:::::::j
I..a......
1
!d=-,I
Small round
head screw
Jnterlock screw
------I
263 -
Spring washer
.:.>:.:
:+:.r.
.*:.*.*.
::::::*
:;:g;:
:p:::::
.;:i:::;:;
......
....5..
:3;::;.
.:.:.:
.:.>:.:.
;:i:i:$;
:i:;:;i,
::y::::
,::.y.:
..:.:2.:.
....
t.::::
.::>$$:
.i:i:;:;:
.:.:::
:i$g
:::::::::
:.;;.:.:
.:.>:.:
:+:::.
..>:.:::
..A....
::_:::::.
.::::y:
::<:gi,
.:.:.:.:.
...L.
:::::r$:
A..:
:::>*::..
,::y:::
:y::::
.:.:.:.:.
y.:.:.:.:
.:+:.:.
.,.::..
y.:.:.:
.>:.;:.
xc:.:.
-::.:.:
.,>.g;.
:;:$::::
>:.:.:.:
:>&$:
.>*:.
::;:;>:
.:.:.:.:
:::::y:
.>_>
B. EXTERNAL DiMENSlONS
Fig. 22
B-62443E/o2
OF EACH CONNECTOR
Color : Cream
Note) When connecting with crimp terminal, use M4 terminal (all 3 poles)
264 -
8_62443E/O2
23
Specification
HIF3BA
1 1.09
Section B-B
Section A-A
PROTECTOR
MAIN BODY
ASSY DIAGRAM
CRAMP
.
Dimensions
Nod
A
Description
contact
.
HIF3BA-20D-2.54R
20
29.97
. HIF~BB-~OD-~.S~RI
50
68.07
22.86
60.96
24.13
62.23
25.5
63.6 \
FLAT CABLE CONNECTOR CONTACT NUMBER (HIROSE)
ROW A .-+
ice
ROW8 b
OUTVIEW FROM CONNECTOR SIDE.
v
50PlNS
02
r
;~
~~~~~~~~~~~~~~~~~~~~~~~~~
~~~~~~~~~~~~~~~~~~~~~~~~
03
02
05
04
07
06
09
11
08
10
04
06
08
10
13
12
265 -
15
14
19
17
16
18
21
20
23
22
25
24
&62443E/o2
Solder type
Connector : PCR-E20FS (HONDA TSUSHIN KOGYO CO., Ln>.> or
FM-2015s (HIROSE ELECTRIC CO., LTD.)
Wires of 20AWG or smaller can be soldered to the connector. HONDA
TSUSHIN KOGYO CO., LTD. However, soldering many of these wires
together lowers work efficiency because the pitch of the soldering portion
of the connector is too small to support it.
To increase work efficiency HIROSE ELECRIC has developed a new
connector. By thinning out the number of pins, its soldering portion has
a pitch equal to that of the conventional HONDA TSUSHIN MF
connectors. The FI4&2015S can be used for interfacing pulse coders and
manual pulse generators which require wires up to as 20 AWG thick for
connection with a +5V power source.
Cable wires
Structure
Use
type
FANUC
specification No.
Manufacturer
Remarks
General purpose
Ten 0.08mm2
pairs
A66L-o0010284 #1 OP
HITACHI CABLE,
LTD.
OKI ELECTRIC
CABLE., LTD.
CRT interface
(for press-mount
connector)
Six 0.08mm2
pairs
A66L-O001,0295
HITACHI CABLE,
LTD.
20m
maximum
-ore
coaxial
cable
CRT interface
(for long distances)
Coaxial six
cores
A66L-00010296
HITACHI CABLE,
LTD.
50m
maximum
Composite
12-tore
cable
(Note 2)
Pulse coderqlinear
scalesand manual
pulse generators
Six 0.5mm2
wires and three
0.18m m2 pairs
A66L-O0010286
HITACHI CABLE,
LTD.
OKI ELECTRIC
CABLE., LTD.
20m
maximum
(Note 2)
1O-pair
cable
Note
For the pulse coder, scale, and manual pulse generator,
each of which has a +5-V power supply, wires need to be
selected taking into consideration the supply voltage drop
caused by the resistance of the cable.
A66LT0001-0286 has been designed for use with a cable
length of 20 mm or less. If the cable length exceeds 20
m, connect A66L-O001-0286 to a cable with a lower
resistance, such as A66L-0001-0157.
The number of manual pulse generators to be connected
is assumed to be three. If only one generator is
connected, the cable can be extended to a maximum of
50 m by connecting wires with in parallel a cross-sectional
area of 0.5 mm* for the power supply.
I
267 -
B=62443E/o2
1O-pair cable
9 Specifications
item
Unit
Specifications
Product No.
A66L-O001-0284#1
Manufacturer
Rating
SOC
SOC
Material
Conductor
OP
3OVUl2789
30VzUL80276
1 Cross-iinked vinyl
Tinned annealed copper wire
Heat-resistant oilproof vinyl
Number of pairs
1Size
Conductor
Structure
Insulator
Pairs
10
AWG
28
Conductors
/mm
1 Outside diameter
mm
1Thickness
mm
0.38
0.1
Thinnest portion
Twisted
pair
Outside diameter
(approx.1
mm
mm
Outside diameter
I (aPProx*)
mm
1Pitch
mm
7jO.127
I
UL15157(8Oc,
3OV)
1.16
20 or less
Collect the required number of twisted
pairs into a cable, then wrap binding tape
around the cable. To make the cable
round, apply a cable separator as
required.
mm
3.5
Conductors
/mm
Shield
braid
Hitachi Cable
Oki Electric Cable
mm
: Not available
: Available, 1O/O.12
0.12
I
85 or more
Sheath
p&L
I
I
Standard length
Packing method
I
I
mm
Black
1.0
mm
Qlkm
6.2
200
Bundle
233 or less
IO or more
Ma-km
I
V/min.
300
I
Flame resistance
268 -
C. Z&PIN
B+2443wo2
. Cable structure
win3identification
table (HITACtil)
Insulazor color
Wire No.
First
Second
wire
wire
1
-EL
White
Yellow
White
Green
White
Red
White
Purple
White
Blue
Brown
Yellow
Brown
Green
Brown
Red
Brown
10
Purple
Brown
The numbers assigned to the wires correspond to the numbers in the table at right.
Drain
wire
Twisted
-pair
wire
Binding
tape
Shield
braid
Sheath
9
i.
i
2
3
Dot mark
color
=g
P; 3
3-Q)
wsi
Irangs
First
wire
Red
Gray
Black
White
Red
Black
Red
Black
Red
Black
Pink
6 Irange
--
Red
Black
Gray
--
Red
Black
White
--
Red
Black
9 Yellow --
Red
Black
--
Red
Black
Pink
The numbers assigned to the wires correspond to the numbers in the table at right.
269 -
Black
Red
4 Yellow
10
-
Second
wire
12-tore
B+2443E/o2
cable
. Specifications
Item
Unit
Specifications
Product No.
A66L-OO01-0286
Manufacturer
Rating
Material
8Oc,
. Conductor,braid-shielded
I
30V
wire,drain wire
Insulator
Sheath
Oilproof, heat-resistant,
tardant vinyl
Size
I Structure
Cores
6 (I to 6)
flame-re-
6 (three pairs)
(7 to 9)
mm2
0.5
0.18
Conductors
/mm
20/O. I8
710.18
Outside diameter
mm
0.94
0.54
lnsulator
mm
0.25
0.2
Outside diameter
mm
1.50
0.94
Twisted
pair
Outside diameter
mm
1.88
mm
20 or less
Direction of lay
Pitch
Left
Twist the wires at an appropriate
pitch so the outermost layer is righttwisted, and wrap tape around the
outermost layer.
Apply a cable separator as required.
LaY
Lay diameter
mm
5.7
Drain
Jvire
mm2
0.3
Shield
braid
Size
Structure
Wires/mm
WO.18
Outside diameter
mm
0.72
mm
0.12
mm
0.3
IThickness
Braid density
Outside diameter
Sheath
70
mm
6.3
Color
Black
mm
Outside diameter
mm
Standard length
1.1
8.5Max. 9.0(l)
100
Packing method
Electri=a1per:0t-
nance
Bundle
Q/km
M Q-km
39.4(1 to 6)
113(7to9)
15
C)
Dielectric strength (AC)
=lame resistance
V/m in.
500
Shall pass flame resistance test
VW-1 SC of UL standards,
562443402
. Markings on cable
l
l
Cable structure
Drain wire
O.lWnm2 twisted pair wire
0.5mm2 insulated wife
Bindingtape
Shield braid
Sheath
271 -
B_62443E/o2
coaxial cable
Specifications
item
Unit
Description
Manufacture
IA66L-0001-0296
I HITACHI CABLE
Manufactures specification
1 C&lREFV(O)-CX-75
Specification
Number of Conductors
Inside Conductor
Size
Components
Core
mm*
CO., LTD.
6
0.14
Conduc-
7/O. 16
tors
(PCS)lm
m
tMaterial
Diameter
Insulator
Material (Color)
IThickness
IDiameter
Outside
Conductor
mm
-
IDiameter
Jacket
1 Polyethylene (White)
mm
mm
IDensity
~
ITin-coated
0.17
1.so
ITin-coated
mm
0.1
90 or more
mm
2.10
Material
Vinyl
Color
I
Thickness
mm
0.15
Diameter
mm
2.4
mm
7.2
mm
Sheath
Material, Color
IThickness
~~-
0.05
Oil Tight vinyl
Black
mm
0.7
mm
8.7(MAX:S.O)
Q/km
143
V/min.
1000
Ma-km
1000
Finish Diameter
75t5
nF/km
56
dB/km
53
200
Standard Length
Package form
Bundle
272 -
b62443Em
9 Cable structure
Coaxial Core
Thread
Sheath
Inside Conductor
Insulator
Outside Conductor (Rolled)
Jacket
273 -
..
E62443Elo2
.
Name
- Sheath
Outer
dia.
Cmposition
thickness
0O.55mm
710.18
Zable 8
00.55mm
50 core)
710.18
:*a)
3ableC 0O.55mm
(5-paiG
6 core) 01.5mm
Total
outer
dia.
Designatjon
(Note)
Conductar
resistance
Allowable
current
1.Smm 010.0mm
11OQlkm
1.6A
A66L
-0001
-0041
1.7mm
012Smm
106Q/km
1.6A
A66L
-0001
-0042
1 .Omm
011 .Omm
116Q/km
16Q/km
710.18
5010.18
Electric
characteristic
1.6A
A66L
-0001
1OA
-0157
Total shield
Individual shield
(for tachogenerator
signal)
For power (50/O.18)
(+5Vx 3.ovx 3)
274 -
.I
B42443Em
275 -
6-624436/02
MARKING
Unit
CNC
Series
16
Specification
Remarks
Al Power unit
BI Power unit
A02&-0200+106
A029-0200-I-H 07
I/O card
(source output)
A02&020O~J180
AO2~2OO-Jl81
AO2&020011182
AO2B-02OO-Jl83
AO20+2OO-J184
AO26-02OG.Jl85
AO~B-O~OOYJ186
A028-020O-J187
Extended I/O
F3, F4
A2052001 -0880
A2oB-2001-0881
Operators
panel
connection
(source)
A2OB-2202-0730
A208-2202-0730
Separate CRT
A02&0120-C111
Monochrome (Note 1)
Saparate 9
POP
A02B_020&ClOO
Monochrome
Separate 8.4
LCD
A028-0200-C050
A02E3--O20&C05 1
Color
MMC-IV analog
Separate 7.2
LCD
A02&-020O-C081
A02B-O20&C082
.
zries
276 -
B42443WO2
Unit
CNC
I6-TB
I6CbTB
9 CRT/MDl
18-n
r8cr-TB 9 POP/MD1
,
9.5 LCD/MD1
(CAP- II )
AO2B-0120-C04l#TAS
A028-012O-C051 #TAS
A02B-O120-C101#TBS
A02B-020OX061
#fWS
#lFBS
A02B-O2004062#TBS
#TFBS
(CAP- fl )
A02B-U2004065#TBS
#TFBS
(CAP- II )
A02B-020O-C066#TBS
#TFBS
MMGN
Vertical
14 CRT/MD1
A02&-0200-C071
(CAP- II )
#fl-BS
#TFBS
A02B-0200-C072#TBS
*FBs
;giB
(CAP- II )
(CAP- II )
l&MB
160-MB
Remarks
Specification
Separate type
MDI
A02B-Ol20-C12l#TAS
A02~12o-c122#TAS
Small type
Standard type
9 CRT/MD1
A02~12CbCO41
A02B-O12o-c051
9 POP/MD1
A02B-O12O-ClOl#MBS
9.5 LCD/MD1
A02B-0200-CO61 #MBS
A02&-020O-C062#MBS
A028-0200-C065#MBS
A028-02OO-C066#MBS
A02B-O20O-C071 #MBS
14 CRT/MD1
#MAS
#MAS
A02B-0200-C072#MBS
I
Separate type
MDI
A02EO12O-C121 #MAS
A02B-012o-c122#MAS
Small type
Standard type
Notes
1 In a separate type 9 monochrome CRT, a cover
(A0250200-K820)
must be ordered and mounted by
MTB.
2 For 14 CRT/MDl, CRT display circuit of CNC control
section is required to be changed to A025020&H045.
3 For 14 CRT/MD1 of CAP II , CRT display circuit of CNC
control section (on option 1 board) is required to be
changed to A02B-020O-JO43.
277 -
I..
Index
B-62443uo2
ra 1
193
[Bl
[Number]
1 to 1 connection, 175
[cl
Cable KlX, 86
Cable IUX, 87
Change in temperature, 5
Configuration, 3
(Al
Abbreviations,
AMP
CoMector
(2), 250
AMP
CoMector
(3) 251
(4) 252
AMP
CoMector
i-l
INDEX
Dl
8_62204E-l/O2
A,
176
El
Environment, 5
Environmental
requirements of CNC, 5
r-1
165
&I
General-purpose
DI, 99
General-purpose
DO, 99
Grouding, 85
Connector pin layout of I/O card (Sink type) (Output signals), 130
Ground, 24
(HI
Cooling fin A, 10
Cooling fin B, 10
Cooling fm c, 10
i-2
INDEX
8-62443EJo2
[II
A, 93
Ku
138
OT release, 108
Installation, 4
WI
[P)
[Ll
[Ml
Pruduct name, 1
Punch panel (Narrow width type), 236
connection,
[RI
174
(Nl
Noise suppressor, 26
Related manuals, 1
i-3
INDFx
Relative humidity, 5
&62204E-1102
170
172
Signal assignment, 97
Room temperature, 5
RS-232-C
El
A, 81
System configuration, 96
n1
Terminator TX, 88
Total connection, 50
WI
Vibration, 5
[WI
i-4
Nov., 94
Mar., '94
Date
02
01
Edition
Contents
Edition
Date
Revision Record
Contents
(B-62443E)