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BURAN

BURAN
Refrigeration compressed air dryer
for small to medium Volume flows
DC 0020 AB - DC 0850 AB
The compressed air is being fed into the dryer and being
pre-cooled in the air-to-air heat exchanger by the outgoing
cold compressed air.The pre-cooled air then passes through
the refrigerant-to-air heat exchanger where it is being further
cooled down to the required pressure dew point. The moisture in the compressed air condenses out and gathers and
discharges automatically. Finally, the cold discharged air is
being reheated by the incoming compressed air. This saves
energy and prevents any moisture forming beyond the dryer
in the compressed air system.
The cooling capacity of the refrigeration cycle is being controlled by a hot gas bypass to avoid any freezing in the heat
exchanger at part or at zero load.

DC 0020 AB
DC 0035 AB
DC 0050 AB
DC 0065 AB
DC 0085 AB
DC 0105 AB
DC 0125 AB

volume
flow*
m/h
20
35
50
65
85
105
125

volume
flow*
m/min
0.33
0.58
0.83
1.08
1.42
1.75
2.08

pressure
drop
bar
0.02
0.03
0.08
0.10
0.14
0.13
0.15

DC 0150 AB
DC 0180 AB
DC 0225 AB
DC 0300 AB
DC 0360 AB

150
180
225
300
360

2.50
3.00
3.75
5.00
6.00

DC 0450 AB
DC 0550 AB
DC 0650 AB
DC 0750 AB
DC 0850 AB

450
550
650
750
850

7.50
9.17
10.83
12.50
14.17

type

V/Ph/Hz
230/1/50-60
230/1/50-60
230/1/50-60
230/1/50-60
230/1/50-60
230/1/50-60
230/1/50

power
consumption
kW
0.2
0.22
0.25
0.35
0.5
0.54
0.67

cooling air
requirement
m/h
200
200
200
300
300
300
300

0.14
0.15
0.19
0.15
0.18

230/1/50
230/1/50
230/1/50
230/1/50
230/1/50

0.75
0.95
1.1
1.15
1.4

0.09
0.11
0.14
0.07
0.14

230/1/50
230/1/50
230/1/50
230/1/50
230/1/50

1.45
1.5
1.7
2.4
2.55

power supply

air connection

weight

refrigerant

BSP
1/2
1/2"
1/2"
1/2"
1/2"
1"
1"

kg
28
29
31
34
35
36
37

R134a
R134a
R134a
R134a
R134a
R134a
R134a

300
380
380
450
450

1 1/4
1 1/4
1 1/4
1 1/2
1 1/2

44
46
50
55
63

R134a
R407C
R407C
R407C
R407C

450
1900
1900
2500
3300

2
2
2
2
2

90
92
94
141
150

R407C
R407C
R407C
R407C
R407C

* according to ISO 7183

Donaldson Filtration Deutschland GmbH


Bssingstr. 1
42781 Haan
Tel.: +49 (0) 2129 569 0
Fax: +49 (0) 2129 569 100
E-Mail: IFS-de@donaldson.com
Web: www.donaldson.com

Subject to change 12/2009

GB

Technical Data Sheet


Page 1 of 3

Ultrapac HED/ALD/MSD
Type 0005 to 1000
Complete purification package with heatless adsorption dryer,
pre-, afterfilter and level-controlled electronic condensate drain.

Compressed air is lead through the


inlet of the dryer (J) and across the
prefilter (3). At this stage, the air is
cleaned from particles and condensate. The condensate is removed via
the level-controlled electronic condensate drain (11).
Via the lower shuttle valve (9), the air
is lead into the adsorption vessel (1),
in which the air is dried down to the
required dewpoint. Via the upper
shuttle valve (9), the air is let into an
afterfilter (4), in which possibly
released particles from the desiccant
bed are retained. Via the outlet (O),
the clean and dry air is lead into the
compressed air network and to the
point of use.
While one vessel is in the drying
phase (adsorption), the other vessel
is being dried again (regeneration).
A partial stream of dried air is expanded to atmospheric pressure via a
nozzle (6) and lead across the desiccant bed for regeneration and via a
solenoid valve (5) and a silencer (7)
to the atmosphere.

Ultrapac
HED/ ALD/ MSD
PDI
2

2
8

PI
1

PI
2
1

15

13
2

PDI
1

3
1

14

Atmosphre

J
Y1

12

MIAH 02
101
MISH 01
101

MT
101

atmosphere

Y2

11

Ro

Ro

* related to 1 bar (abs) and 20 C at


intake of compressor and 7 bar (g) and
35 C inlet temperature

Regeneration air losses


(average)
m3/h
(1 bar, 20C)

Volume flow out


(min.)
m3/h
(1 bar, 20C)

Ultrapac
HED/ALD/
MSD

Volume flow in
m3/h
(1 bar, 20C)*

HED

ALD

MSD

HED

ALD

MSD

0005

0.7

0.8

4.1

4.0

0010

10

1.4

1.5

8.3

8.2

0015

15

2.1

2.3

12.4

0025

25

3.5

3.8

0035

35

4.9

5.3

0050

50

7.0

0080

80

0100

Pressure loss
initial
mbar

Prefilter
(Afterfilter)
M (V)

3.8

50

0035

7.5

50

0035

12.2

11.3

80

0035

20.7

20.3

18.9

80

0070

29.0

28.5

26.4

90

0070

7.5

10

41.4

40.8

37.7

85

0210

11.2

12.0

16

66.2

65.2

60.3

100

0210

100

14.0

15.0

20

82.8

81.6

75.4

105

0210

0150

150

21.0

23.0

30

124.2

121.7

113.1

155

0210

0175

175

24.5

26.3

35

144.9

142.7

132.0

90

0210

0225

225

31.5

34.0

45

186.3

183.2

170.0

105

0450

0300

300

42.0

45.0

60

248.3

244.7

226.2

140

0450

0375

375

52.5

56.0

75

310.4

306.1

282.8

165

0450

0550

550

77.0

83.0

110

455.3

447.9

414.7

165

0600

0650

650

91.0

98.0

130

538.1

529.5

490.1

200

0750

0850

850

119.0

128.0

170

703.6

692.6

640.9

235

1100

1000

1000

140.0

150.0

200

827.8

815.5

754.0

200

1100

Technical alterations reserved (R07/ 2008/11/25)


Donaldson Filtration Deutschland GmbH Industrial Filtration Solutions Bssingstrae 1 D-42781 Haan Telefon +49/21 29/569-0 Telefax +49/21 29/569-100

Technical Data Sheet

GB

Page 2 of 3

HED/ALD/MSD 0005-1000
Features HED/ ALD/ MSD:

Benefits

Product description:

Purification package complete with Turnkey system, no additional installation required, all
pre-,afterfilter and condensate drain components from one hand, technically perfectly matched
to each other

Ultrapac HED/ALD/MSD:
Complete purification package with
heatless adsorption dryer, which
works on the basis of pressure
swing adsorption, with integrated
pre- and afterfilter and electronic,
level controlled condensate drain

Prefilter with electronic, level-controlled drain UFM-T


All dryers in cabinet construction

No compressor air losses due to condensate removal,


therefore reduction of operating costs
Optimum protection against mecanical damage and
against dirt

Generous dimensioned filters

Large filtration surface, therefore low pressure drop and


low operating costs

Display of operating status by LED

High operating safety, since all operating status can be


detected easily at any time

Medium:

Intermittent operation standard

Link between dryer and compressor possible on central


applications, therefore saving of compressed air

Compressed air/ nitrogen

17 sizes available, matched to the


compressor flows, with 3 pressure
dewpoints each, for choice

Custom made solutions possible, matching exactly


customers requirements; no oversizing of compressors
neccessary, since lowest possible regeneration sir
requirements

Pressure dewpoint:

Comprehensive option package:


Dewpoint depending control, startup device, bypass, pneumatics
control, change-over control etc.

Flexibility in application, well thought-o


package for economical operation and safe system
installation in the compressed air network

HED: 20 C, ALD: 40 C, MSD:


70 C at 100% load

Operating pressure:
min. 4 bar (g)
max. 16 bar (g)

Medium temperature:
max. +50 C
Sizing:
Operating
pressure bar (g)

Ambient temperature:
4

10

11

12

13

14

15

16

Correction factor
overpressure (fp)

0.63 0.75 0.88 1.0 1.12 1.25 1.38 1.50 1.63 1.75 1.88 2.0 2.13

PressureType
Dewpoint

Residual
water
content

HED

ALD

MSD

Vcorr =

-20C

-40C

-70C

Vnom
fp * fT

200 m3/h

Vcorr =

1.38 * 1.1

min. +4 C, max. +50 C

Power supply:
Inlet temperature
C

Correction factor HED


Temperature (fT)
Pressure dewpoint (C)
Correction factor ALD
Temperature (fT)
0.11 g/m3
Pressure dewpoint (C)
Correction factor MSD
Temperature (fT)
0.0027 g/m3
Pressure dewpoint (C)

20

230 V/ 115 V AC/ 50 60 Hz,


24 V DC

25

30

35

40

45

50

-1.2 1.2

1.1

1.0

Power consumption:

-20 -20 -20 -20

approx. 40 W

-1.2 1.2

1.0

-40 -40 -40 -40

0.8

0.7

0.5

0.88 g/m3

1.1

-1.0 -1.0 1.0

1.0

-70 -70 -70 -70 -65 -55 -50

Pressure vessel design,


manufacture, testing:
Absorber:acc. to 87/404/EEC
Filter:
acc. to 97/23/EC

Example:

Vnom = 200 m3/h, inlet temperature = 30C, operating pressure = 10 bar (g),

Declaration of conformity:

PDP -40C

Type 0005 0175:


acc. to 2006/95/EC

= 131.8 m3/h. Calculated dryer size: Ultrapac ALD, type 0150

Type 0225 1000:


acc. to 97/23/EC

GB

Technical Data Sheet


Page 3 of 3

HED/ALD/MSD 0005-1000

HED/ALD/
MSD
0005
0010
0015
0025
0035
0050
0080
0100
0150
0175
0225
0300
0375
0550
0650
0850
1000

DN

G 3/8
G 3/8
G 3/8
G 1/2
G 1/2
G 3/4
G 3/4
G1
G1
G1
G 11/2
G 11/2
G 11/2
G2
G2
G2
G2

A
mm
470
470
470
470
470
670
670
670
770
770
770
770
950
950
950
1100
1100

B
mm
340
340
340
340
340
460
460
460
680
680
680
680
770
770
770
880
880

C
mm
700
700
1060
1060
1060
1610
1610
1610
1980
1980
1980
1980
2190
2190
2190
2350
2350

D
mm
255
255
255
255
255
315
315
315
465
465
465
465
530
530
530
650
650

E
mm
145
145
310
310
310
415
415
415
535
535
535
535
660
660
660
650
650

F
mm
390
390
700
700
700
800
800
800
1075
1075
1075
1075
1250
1250
1250
1450
1450

Weight
kg
27
33
41
44
48
107
140
169
200
260
277
321
398
431
506
595
676

BURAN

Refrigeration dryer

DC 0020 AB - DC 0850 AB
Product descritption

Features of Buran dryer


DC 0020 AB - DC 0850 AB

Benefits

Aluminum heat exchanger

No corrosion inside the heat exchanger due to contact with wet


compressed air

High overload capacity to a pressure


dew point of approx.+20 C

In case of overload, the dryer will


only switch off at a dew point
above than appr. +20 C

Complete compressed air


drying system with electronic level controlled condensate drain, dew point
indicator, metal housing,
power plug. The heat exchanger is an aluminum
heat exchanger including
three functions: air-to-air
heat exchanger, air-torefrigerant heat exchanger
and water separator.

Electronic level controlled condensate No compressed air losses due to


drain
condensate removal, therefore reduction of operating costs
All dryer in metal cabinet construction

Optimum protection against mechanical damage and against dirt

Lightweight & compact design

Minimum space requirement (on


stock, for transport and for the installation in the compressed air
network).

Potential free alarm signal

Economical operation and safe


system installation in the compressed air network

Medium temperature:
max. +70C
Noise pressure level:

Protection class:

Operating pressure:

< 70 dB ( A )

IP 20

min. 2 bar (g) / max. 16 bar (g)

Declaration of conformity:

Medium

Ambient temperature:

acc. to 2006/42/EC Annex II A

compressed air

min. +2C max. +50C

Sizing
Comp. air
inlet temp.

30

35

40

45

50

55

60

65

70

Pressure
dew point

10

Factor

fti

1.17

1.00

0.88

0.75

0.58

0.48

0.44

0.42

0.4

Factor

fpdp

1.11

1.21

1.38

b a r
(g)

10

11

12

13

14

15

16

fp

0.60

0.70

0.80

0.88

0.94

1.00

1.04

1.06

1.09

1.10

1.12

1.14

1.15

1.16

1.17

Operating
pressure
Factor
Ambient
temperature

25

30

35

40

45

50

Factor

fta

1.00

0.97

0.94

0.87

0.78

0.63

Technical data

Corrected dryer capacity =


Standard dryer capacity x fp x fti x fta x fpdp

BURAN

Refrigeration dryer

DC 0020 AB - DC 0850 AB
B

Size

mm

mm

mm

360

410

645

480

660

870

645

920

1055

Function diagram

Dimensions

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