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EXT Eva Air: Job Card
EXT Eva Air: Job Card
C3
REV.
01
FLEET
A330
A/C NO.
M/CHECK
PHASE
SEQ. CODE
SERIAL NO.
PRINT DATE
10/06/2016
PAGE: 1/19
S291151-A1-1
AMM
AMM
MAT C
MAT C
MAT C
MAT C
MAT C
MAT C
MAT A
MAT C
MAT C
ZON
PNL
PNL
PNL
PNL
PNL
PNL
M/H
CARD NO.
29055X
REV. DATE
10/05/2015
STEP NO.:
TYPE
JOB CARD
P/N:
S/N:
POS:
REMOVAL/INSTALLATION OF GREEN HYDRAULIC ENGINE PUMP
REMOVAL/INSTALLATION OF GREEN HYDRAULIC ENGINE PUMP
ZONE:415,417,425,427
RESOURCE CODE
29-11-51-000-804-A
29-11-51-400-804-A
MS27595014
MS27595016
MS27595018
NAS1611014
NAS1611016
NAS1611018
3022053000
624912
731178
400
197CB
415AL
417AL
425AL
427AL
811
2 * 3.00 H
EXT
EVA AIR
***RII***
QTY
DESCRIPTION
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
#$ RETAINER
RING,PACKING BACKUP
RING
*PACKING
PCAKING
*PACKING
!!PUMP, ENGINE DRIVEN
PACKING
WASHER
POWER PLANT
UOM
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
JCN:
DONE BY
DATE
ACCEPTED BY
DATE
(EV+IC)
CARD NO.
29055X
EVENT NO.
JOB CARD CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 2/19
WORK INSTRUCTIONS
** ON A/C ALL
TASK 29-11-51-000-804-A
Removal of the Green Engine Hydraulic Pump
FIN: 4000-JG-1
WARNING:
WARNING:
DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS UNTIL THEY ARE COOL.
THE ENGINE COMPONENTS STAY HOT FOR SOME TIME AND CAN CAUSE INJURY.
WARNING:
CAUTION:
1.
2.
REFERENCE
QTY DESIGNATION
No specific
AR
No specific
AR
CAP - PROTECTION
No specific
AR
No specific
AR
COVER - PROTECTION
No specific
AR
No specific
AR
WARNING NOTICE(S)
B.
ZONE/ACCESS
ZONE DESCRIPTION
197CB, 811
FOR 4030-EM-1(DEMOUNTABLE POWER PLANT, ENG1)
415AL, 417AL
FOR 4030-EM-2(DEMOUNTABLE POWER PLANT, ENG2)
425AL, 427AL
C.
Referenced Information
INSP MECH
CARD NO.
29055X
EVENT NO.
JOB CARD CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 3/19
WORK INSTRUCTIONS
REFERENCE
INSP MECH
DESIGNATION
24-41-00-861-801-A
24-41-00-861-801-A-01
Energize the Aircraft Electrical Circuits from the APU (APU Started with APU BAT)
24-41-00-861-801-A-03
Energize the Aircraft Electrical Circuits from the External Power A and B
24-41-00-861-801-A-04
Energize the Aircraft Electrical Circuits from the APU (APU started with External
power A)
24-41-00-861-801-A-05
29-00-00-280-805-A
29-14-00-614-801-A
Check of the Green Hydraulic System after Operation of the Engine Pumps in Possible
Starvation or Cavitation condition.
Check of the Green Hydraulic System after Operation of the Engine Pumps in Possible
Starvation or Cavitation condition.
Put the Related Hydraulic System in the Depressurized Configuration before
Maintenance Action
Depressurization of the Green Hydraulic Reservoir with Ground Equipment
29-14-00-614-801-A-01
78-31-00-040-802-A
29-00-00-280-806-A
29-00-00-864-804-A
78-36-00-010-802-A
78-36-00-010-802-A
3.
Job Set-up
Subtask 29-11-51-861-052-A
A.
(2)
Make sure that the check of Green hydraulic system after operation of the engine
pump in cavitation condition has been performed (Ref. AMM TASK
29-00-00-280-805) (Ref. AMM TASK 29-00-00-280-806).
(3)
Put the Green hydraulic system in the depressurized configuration before maintenance
action (Ref. AMM TASK 29-00-00-864-804).
(4)
Subtask 29-11-51-941-053-A
B.
________
Safety Precautions
(1)
Make sure that the engine 1, (2) shutdown occurred not less than 5 minutes before
you do this procedure.
(2)
(3)
Put a WARNING NOTICE(S) in position to tell the persons not to pressurize the
hydraulic system:
________
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 4/19
WORK INSTRUCTIONS
INSP MECH
Subtask 29-11-51-010-057-A
C.
Open the access door 197CB and put a WARNING NOTICE(S) in position to tell
persons not to pressurize the hydraulic system.
(2)
Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the access
door 811.
(3)
(4)
Subtask 29-11-51-865-057-A
D.
DESIGNATION
FIN
LOCATION
U09
X11
D44
Q73
U09
K49
X45
Q74
Subtask 29-11-51-010-058-A
E.
Get Access
(1)
4.
(b)
(2)
Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK
78-31-00-040-802).
(3)
(b)
Procedure
(Ref. Fig. Engine Hydraulic Pump (4000JG1))
________
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 5/19
WORK INSTRUCTIONS
Subtask 29-11-51-020-054-A
A.
INSP MECH
________
(1)
(2)
Install CAP - PROTECTION on the connector and on the receptacle on the pump.
Subtask 29-11-51-020-055-B
CAUTION:
B.
________
Removal of the Hoses and the Tube from the Hydraulic Pump
NOTE: The reducer and the unions are parts of the hydraulic pump and do not need to be
added to it.
(1)
Put the CONTAINER 20L (5 USGAL) below the hydraulic pump (7).
(2)
(3)
(4)
(5)
Install CAP - PROTECTION in the self-sealing adapter (1), the pressure hose and the
case drain tube.
(6)
Install CAP - PROTECTION in the open ports of the hydraulic pump (7).
Subtask 29-11-51-020-056-A
C.
Loosen the four nuts (6) that attach the hydraulic pump (7) to the accessory gearbox.
(2)
Turn the hydraulic pump (7) clockwise until you can pull off the pump.
(3)
Remove the pump (7), the four nuts (6), the gasket (9) and the spline packing (8).
(4)
Discard the four nuts (6), the spline packing (8) and the gasket (9).
(5)
Install COVER - PROTECTION on the hydraulic pump (7) and the gearbox mount
pad.
________
CARD NO.
29055X
EVENT NO.
JOB CARD
CONTENT
FLEET
A330
PAGE: 6/19
M/CHECK
A/C NO.
WORK INSTRUCTIONS
INSP MECH
A
A
PRESSURE
HOSE
CASE
DRAIN
TUBE
SUCTION
HOSE
STUD
ELECTRICAL
CONNECTOR
(4000JG1A)
4000JG1
F_MM_291151_4_RAN0_01_00
** ON A/C ALL
CARD NO.
29055X
EVENT NO.
JOB CARD CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 7/19
WORK INSTRUCTIONS
** ON A/C ALL
TASK 29-11-51-400-804-A
Installation of the Green Engine Hydraulic Pump
FIN: 4000-JG-1
WARNING:
WARNING:
DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS UNTIL THEY ARE COOL.
THE ENGINE COMPONENTS STAY HOT FOR SOME TIME AND CAN CAUSE INJURY.
WARNING:
WARNING:
CAUTION:
1.
2.
REFERENCE
QTY DESIGNATION
No specific
AR
No specific
AR
BRUSH - BRISTLED
No specific
AR
No specific
AR
No specific
AR
WARNING NOTICE(S)
No specific
Torque wrench: range to between 300 and 320 lbf.in (3.39 and 3.62 m.daN)
No specific
Torque wrench: range to between 2.37 and 2.82 m.daN (17.48 and 20.80 lbf.ft)
No specific
Torque wrench: range to between 3.39 and 3.56 m.daN (25.00 and 26.25 lbf.ft)
No specific
Torque wrench: range to between 9.04 and 10.17 m.daN (66.67 and 75.00 lbf.ft)
No specific
Torque wrench: range to between 10.17 and 12.99 m.daN (75.00 and 95.80 lbf.ft)
B.
Consumable Materials
INSP MECH
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
WORK INSTRUCTIONS
REFERENCE
DESIGNATION
03-ABA1
08-BBD1
C.
ZONE DESCRIPTION
197CB, 811
FOR 4030-EM-1(DEMOUNTABLE POWER PLANT, ENG1)
415AL, 417AL
FOR 4030-EM-2(DEMOUNTABLE POWER PLANT, ENG2)
425AL, 427AL
D.
Expendable Parts
FIG.ITEM
DESIGNATION
spline packing
29-11-51-01-020
nuts
29-11-51-21-020
gasket
29-11-51-21-030
E.
IPC-CSN
Referenced Information
REFERENCE
PAGE: 8/19
INSP MECH
ZONE/ACCESS
A/C NO.
DESIGNATION
12-12-29-611-801-A
12-12-29-611-802-A
20-23-22-910-801-A
24-41-00-861-801-A
24-41-00-861-801-A-01
Energize the Aircraft Electrical Circuits from the APU (APU Started with APU BAT)
24-41-00-861-801-A-03
Energize the Aircraft Electrical Circuits from the External Power A and B
24-41-00-861-801-A-04
Energize the Aircraft Electrical Circuits from the APU (APU started with External
power A)
24-41-00-861-801-A-05
24-41-00-862-801-A
24-41-00-862-801-A-01
24-41-00-862-801-A-03
De-energize the Aircraft Electrical Circuits from the External Power A and B
24-41-00-862-801-A-04
29-00-00-210-801-A
29-00-00-864-801-A
Depressurize the Green Hydraulic System (Pressurized with the Hydraulic Ground
Supply)
29-00-00-864-801-A-01
Depressurize the Green Hydraulic System (Pressurized with the Electric Pump)
29-11-00-710-802-A
29-11-00-710-803-B
29-11-00-870-801-A
29-14-00-614-801-A
29-14-00-614-801-A-01
29-14-00-614-804-A
29-14-00-614-804-A-01
CARD NO.
29055X
EVENT NO.
JOB CARD CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 9/19
WORK INSTRUCTIONS
REFERENCE
DESIGNATION
29-31-00-200-801-A
71-00-00-720-829-A
Cross Check Fluid Level on each Reservoir, on ECAM Hydraulic Page and Ground
Service Panel Indicator
Engine Run-up Leak Check
72-65-41-000-801-A
72-65-41-200-801-A
72-65-41-400-801-A
78-31-00-040-802-A
78-31-00-440-802-A
(Ref.
(Ref.
(Ref.
(Ref.
Fig.
Fig.
Fig.
Fig.
INSP MECH
Engine
Engine
Engine
Engine
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Pump
Pump
Pump
Pump
(4000JG1))
- Standard Tool Modification Instructions (PRE SB 29-010))
- Standard Tool Modification Instructions (POST SB 29-010))
Bleeding)
71-13-00-410-803-A
78-36-00-010-802-A
78-36-00-410-802-A
71-13-00-410-803-A
78-36-00-010-802-A
78-36-00-410-802-A
3.
Job Set-up
Subtask 29-11-51-860-054-A
A.
Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK
24-41-00-861-801).
(2)
Make sure that the Green hydraulic system is depressurized and put it in the
maintenance configuration.
(Ref. AMM TASK 29-00-00-864-801)
(3)
Make sure that the reservoir of the Green hydraulic system is depressurized
(Ref. AMM TASK 29-14-00-614-801).
(4)
Make sure that the engine 1 (2) shutdown occurred not less than 5 minutes before you
do this procedure.
(5)
(6)
Make sure that the WARNING NOTICE(S) is in position to tell persons not to
pressurize the hydraulic system:
On the HYD/FUEL control panel 245VU in the cockpit.
(7)
________
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 10/19
WORK INSTRUCTIONS
INSP MECH
position.
Make sure that the WARNING NOTICE(S) is in position to tell persons not to
supply power to the Electronic Control Unit (ECU).
________
Subtask 29-11-51-010-059-A
B.
Make sure that the access door 197CB is open and that a WARNING NOTICE(S) is
in position to tell persons not to pressurize the hydraulic system.
(2)
Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position
at the access door 811.
(3)
(4)
Make sure that the protective door of the AC/DC emergency power-center 740VU is
open.
(5)
(b)
(6)
Make sure that the thrust reverser is unserviceable for maintenance (Ref. AMM TASK
78-31-00-040-802).
(7)
(b)
Subtask 29-11-51-865-058-A
C.
Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL
DESIGNATION
FIN
LOCATION
U09
X11
D44
Q73
U09
K49
X45
Q74
Procedure
(Ref. Fig. Engine Hydraulic Pump (4000JG1))
Subtask 29-11-51-560-050-B
A.
________
CARD NO.
29055X
EVENT NO.
JOB CARD CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 11/19
WORK INSTRUCTIONS
(1)
(2)
Lubricate the new IPC-CSN (29-11-51-01-020) spline packing (8) with Material No 03ABA1 (Synthetic base Lubricating Oil-Turbine Engine - -) .
(3)
(a)
INSP MECH
Install the new spline packing (8) in the groove on the hydraulic pump spline.
________
Subtask 29-11-51-420-065-A
B.
Use a BRUSH - BRISTLED and Material No 08-BBD1 (Non Aqueous Cleaner-Isopropyl Alcohol -) to clean the stud threads on the engine AGB hydraulic pad
adapter. After cleaning, the stud threads must be free of dirt, debris and
contamination.
(2)
Inspect the condition of the engine AGB hydraulic pad adapter in accordance with
(Ref. AMM TASK 72-65-41-200-801).
(a)
(b)
If the studs are damaged or free to move, the AGB hydraulic adapter must be
replaced or repaired (Ref. AMM TASK 72-65-41-000-801) and (Ref. AMM
TASK 72-65-41-400-801).
Subtask 29-11-51-420-055-A
CAUTION:
C.
(2)
Install the new IPC-CSN (29-11-51-21-030) gasket (9) on the gearbox with the bead
pointed AFT.
(3)
Loosely install new IPC-CSN (29-11-51-21-020) nuts (6) on the four studs on the
gearbox.
RII
________
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 12/19
WORK INSTRUCTIONS
(4)
Install the hydraulic pump (7) on the four studs on the gearbox. Turn the pump
counterclockwise until the studs stop it.
(5)
Do a running torque of the four nuts (6) between 9.5 lbf.in (0.11 m.daN) and 80 lbf.in
(0.90 m.daN). Record the torque for each nut.
INSP MECH
NOTE: Make sure that the nuts do not touch the pump flange.
NOTE: Replace the nut if the running torque is not in the range of 9.5 lbf.in (0.11
m.daN) to 80 lbf.in (0.90 m.daN).
(6)
TORQUE the four nuts (6) to between 300 and 320 lbf.in (3.39 and 3.62 m.daN),
add the running torque value recorded in step (5).
Subtask 29-11-51-420-056-B
D.
________
(1)
(2)
TORQUE the fitting on the case drain tube to between 2.37 and 2.82 m.daN (17.48
and 20.80 lbf.ft).
(3)
(4)
(5)
TORQUE the fitting on the pressure hose to between 10.17 and 12.99 m.daN (75.00
and 95.80 lbf.ft).
(6)
(7)
Attach the self-sealing adapter (1) on the suction hose to the hydraulic pump (7).
(8)
TORQUE the fitting on the adapter to between 9.04 and 10.17 m.daN (66.67 and
75.00 lbf.ft).
(9)
Subtask 29-11-51-420-057-A
E.
RII
CAUTION:
________
CARD NO.
29055X
EVENT NO.
JOB CARD CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 13/19
WORK INSTRUCTIONS
INSP MECH
(1)
Remove the protective caps from the electrical connector and the receptacle on the
hydraulic pump (7). Connect the electrical connector to the hydraulic pump (7).
Tighten the connector ring with your hand.
NOTE: The higher hydraulic pump uses the electrical connector 4000JG1-A. The
lower hydraulic pump uses the electrical connector 4000JG2-A.
(2)
Turn the connector ring 1/8 to 1/4 turn with PLIERS - CONNECTOR, JAW, SOFT
until the connector ring locks.
Subtask 29-11-51-610-050-A
F.
Subtask 29-11-51-870-051-A
G.
________
Bleeding
(Ref. Fig. Engine Hydraulic Pump Bleeding)
(1)
(2)
(3)
Do a check of the reservoir fluid level again (Ref. AMM TASK 29-31-00-200-801).
(4)
(5)
(6)
Disconnect the case drain tube at the connection with the case drain filter and put the
open end in a clean CONTAINER 10 L(2 1/2 USGAL) .
(7)
(8)
________
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 14/19
WORK INSTRUCTIONS
(9)
INSP MECH
(10) Bleed the line until the flow of hydraulic fluid has no air.
NOTE: During the bleeding, monitor the fluid in the Green hydraulic reservoir. Fill
the reservoir if necessary (Ref. AMM TASK 12-12-29-611-801) or (Ref.
AMM TASK 12-12-29-611-802). If the fluid is at low level in the Green
system, the fire shut-off valves close automatically.
(11) On the ENG/FIRE control panel 255VU:
Push and release the ENG1/FIRE and ENG2/FIRE pushbutton switches.
(12) On the ECAM SD:
Make sure that the fire shut-off valves are closed.
(13) Connect the tube of the case drain filter and tighten it.
(14) TORQUE the case drain hose to between 3.39 and 3.56 m.daN (25.00 and
26.25 lbf.ft).
(15) On the ENG/FIRE control panel 255VU:
Push the ENG1/FIRE and ENG2/FIRE pushbutton switches.
Make sure that the pushbutton switch guards go back to their initial position.
(16) On the ECAM SD:
Make sure that the fire shut-off valves are open.
(17) Make sure that the level of hydraulic fluid in the Green reservoir is correct. If
necessary, fill the reservoir (Ref. AMM TASK 12-12-29-611-801) or (Ref. AMM
TASK 12-12-29-611-802).
(18) Make sure that there is no air in the Green hydraulic system (Ref. AMM TASK
29-00-00-210-801).
________
Subtask 29-11-51-865-059-A
H.
Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL
DESIGNATION
FIN
LOCATION
U09
X11
D44
Q73
U09
K49
X45
Q74
Subtask 29-11-51-710-051-B
J.
Make sure that the Electrical Connector(s) is(are) Connected to the Correct Hydraulic Pump
(1)
Bleed the Green hydraulic sense line (Ref. AMM TASK 29-11-00-870-801).
(2)
Do the operational test of the Green hydraulic system (higher pump) (Ref. AMM
TASK 29-11-00-710-802).
(3)
________
EVENT NO.
JOB CARD CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
WORK INSTRUCTIONS
Subtask 29-11-51-710-059-A
K.
5.
A/C NO.
PAGE: 15/19
INSP MECH
________
Do the Operational Test of the Fire Shut-Off Valve (Ref. AMM TASK 29-11-00-710-803).
Close-up
Subtask 29-11-51-410-053-A
A.
Close Access
(1)
Make sure that the work area is clean and clear of tools and other items.
(2)
(b)
(3)
Make the thrust reverser serviceable after maintenance (Ref. AMM TASK
78-31-00-440-802).
(4)
(b)
(5)
(6)
(7)
Subtask 29-11-51-942-051-A
B.
________
Subtask 29-11-51-862-055-A
C.
________
________
CARD NO.
29055X
EVENT NO.
JOB CARD
CONTENT
FLEET
A330
PAGE: 16/19
M/CHECK
A/C NO.
WORK INSTRUCTIONS
INSP MECH
A
A
PRESSURE
HOSE
CASE
DRAIN
TUBE
SUCTION
HOSE
STUD
ELECTRICAL
CONNECTOR
(4000JG1A)
4000JG1
F_MM_291151_4_RAN0_01_00
** ON A/C ALL
EVENT NO.
JOB CARD
CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 17/19
WORK INSTRUCTIONS
INSP MECH
A
A
B
B
CASE DRAIN
TUBE
HYDRAULIC
PUMP
(4000JG1)
CASE DRAIN
FILTER
(5013JM1)
F_MM_291151_4_RBM0_01_00
** ON A/C ALL
EVENT NO.
JOB CARD
CONTENT
M/CHECK
CARD NO.
29055X
FLEET
A330
A/C NO.
PAGE: 18/19
WORK INSTRUCTIONS
INSP MECH
.570
.200
.420
CF680E1
CF680E1 HYDRAULIC PUMP
ATTACHMENT NUT INSTALLATION
SHOP AID MODIFIED SOCKET
1/4" DRIVE
7/16"
ceb16400
F_MM_291151_4_RAQ0_01_00
** ON A/C ALL
CARD NO.
29055X
EVENT NO.
JOB CARD
CONTENT
M/CHECK
FLEET
A330
A/C NO.
PAGE: 19/19
WORK INSTRUCTIONS
INSP MECH
.710
.400
.475
CF680E1
CF680E1 HYDRAULIC PUMP
ATTACHMENT NUT INSTALLATION
SHOP AID MODIFIED SOCKET
1/4" DRIVE
9/16
ceb16500
F_MM_291151_4_RAP0_01_00
** ON A/C ALL