EXON ERE BASIC PRACTICE {his BP is approprfite for attachmont to inquiry or Purchase Document) rr] 12 13 an 22 *23 PRESSURE VESSELS GUC ‘Changes shown By ¢ ‘SCOPE This Basic Practice covers mandatory requirements governing the design, fabrication, and inspection of unticed Pressure vessels, including all waste heat bolers. ‘Small commercial vessels which are not part of process equipment such as sandblast machines, paint sprayers land gunite machines shall be per manutacturer’s standards. ‘An asterisk (*) indicates that a decision by the purchaser is required, or that additional information is furnished by the purchaser. ‘SUMMARY OF ADDITIONAL REQUIREMENTS. ‘This Basic Practice permits design of pressure vessels under the provisions of ASME Code Section VIII, Division 1 ‘or Division 2, or recognized codes of other nations, Fabrication, inspection, and testing requirements shall be based, as a minimum, on ASME Code Section Vill Division 1 plus the additional requrements of this Basic Practice, However, if the design is based on Division 2, fabrication, inspection, and testing shall be based on Division 2 plus the additional requirements of this Basic Practice Pressure vessels may be constructed under the provisions of a code which is accepted by the authorities where the ‘vessolis to be located and by Owner's Engineer. However, fabrication, inspection, and testing shal, as a minimum, meet the requirements of ASME Code Section Vill, Division 1, of this Basic Practice, and BPS-1-2 as applicable, Table 1 lists the Basic Practices and code which shall be used with this Basic Practice. Table 2 lists the Basic Practices, code, standards, specifications, and publication which shall be used with this Basic Practice as specified by the purchaser. TABLE 1 BASIC PRACTICES. BPEa4 Hydrostatic Testing of Unfred Pressure | BP18-7-1 Welding Procedures Vessets. BP20-1-1 _Inspecton of Equipment and Materials. BP18.6-1 __ Impact Requirements for Materials BP3-16-1 Flanges, Gaskets, Doltng and Fittings: cone. ‘ASME Code Section Vill Pressure Vessels, Onision 1 EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ.BP5-1-1 Page 2 of 14 Rov. 9 Mar_ 1990, PRESSURE VESSELS (This BP is approprife for attachment to Inquiy or Purchase Document) SUMMARY OF ADDITIONAL REQUIREMENTS (Cont) TABLE 2 * BASIC PRACTICES P3-16-1 Ping Fabrication Shop or Field aPats Surge Viton Design Loads pats Wind Ovsign Loads Pate Earthquake Design Loads BP5.1-2 ‘Adational Roqurerants for Hosvy Wall Pressure Vessols, Thickness Over 2 Inches. BPS24 Internals for Towors and Drums BP5.2.2 Internals for Faxed Bed Reactors BPtet Permiasiblo Substtutes for USA Spocticaton Materials, Spies) Posigald Hot Tester! of Eaupmart sel Raiding ain toe + hedeptince Erte tor Fgh Strength ‘Materials se epist1 Pant an Prolacve Coatings Beis Met Ling and Cang Spiss2 Canale ings for Pentre Vessls Pons spie41 Glass Remtced ase Lings Spite Natal and Syrbete Fbber ings Sp1se1 Paste Yor Comonon Wonton Process Equipment ‘CODES, STANDARDS, SPECIFI ICATIONS, AND PUBLICATION "ASMEVANSI Standard eres Pipe Flanges and Flanged Fitings ‘API Standards cor Metalic Gaskets for Raised-Face Pipe and Flangod Connections {Double Jacketed Corrugated and Spiral Wound) 605 Large Biameter Carbon Steo! Flanges [ASME Cod Section | Power Boilers Section Vil Pressure Vessels, Allerative Rules, Dv 2 [ASME Publication Prossure Vessel and Piping Design and Anaisis, Voi ASME Copynght 1972 ASTM Standards Stresses in Large Horzontal Pressure Vessels 'A9B/A192M Alloy Stee! and Stainless Stos! Boling Materals for High-Temperature Service [A1B4/A194M Carbon and Alloy Stoo! Nuts for Bolts for hagh-Preseure and High-Temperature Seraice ‘A320/4320M —Aloy Stoo! Bolling Matenals for Low. Temperature Sorace "ASTM Standards (Cont) ‘MMS3/A4SIM.—Spoctiction for Boling Materials, High Temporatur, £0 10 85 KSI old ‘Strength With Expansion Cooticient Comparable to Austonite Stoel Rubber Products in Automotve Applications Elevated Tomperature Tension Tosts of Metalic Matanals F496/F 496M Hardened Stool Washers ANSI/AWS Specifications 2000 ea a81 ‘Covered Carbon Steel Are Welding Electrodes ASAT Carton Steel Electrodes and Fluxes for Submerged Are Welding a5i8 Carbon ‘Stee! Filor Mots for Gas ‘Shiolded Are Welding MSS Specification sP.44 Stoo! Pipe Line Flanges. NACE Standards TM.01-77 Testing of Metals for Resistance to Suifde Stoss Cracking at Ambient Temperatures TM0284 Evaluation of Ppeline Stools for Resistance to Stopwiso Cracking 33 Vendor shalt comply with any local rules or regulations specified by the purchaser. DOCUMENTATION ‘An outline drawing shall be furished for each vessel, the vessel marking or nameplate shall be indicated on this drawing ‘A manufacturer's data report shall be furnished, the ASME Code Section Vill Division not mandatory, properties, speciied or guaranteed, shall Eonaition, The data report shall be signed by the Manufacture ‘and shall contain the same information as required by form U-1 of "if the vessal is constructed for use at a location where the ASME Code is Shall be noted on the form that the vessel does not carry an ASME code symbol. Material strength be included, and shall represent the properties in the as-fabricaled by an Authorized Inspector as defined in par. UG-81 EXON ene Basic PRACTICE 1nd shall contain the data indicated in Table 3. Location of SP the ASME Code, and as otherwise required by the applicable code. Other documentation (code papers, etc,) Chuoring the constuction of vessels ull to the code of another nation shall be signed by the Manutacturer and, where applicable, by others having authority to sign such documentation. Six signed copies of data reports and other required documentation shall be submitted to the Inspector prior to shipment of the vessel. Fabrication drawings shall show weld details and reference applicable welding procedures. The drawings shall {iso include impact test requiremonts, showing (as applicable): ‘a. Component Thickness for impact purposes EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, Nl.EXXON BASIC PRACTICE (This BP is appropriate for attachment to Inquiry or Purchase Document) 34 35 aa 42 43 PRESSURE VESSELS Page 3 of 14 DOCUMENTATION (Cont) ©. Material specification 4. Critical Exposure Temperature ‘© Appropriate Charpy impact requirements (average/minimum values), Welding and weld repair procedures shall be submitted to the purchaser for review prior to start of fabrication, ‘Supporting data. Where proposed allowable stresses are based on guaranteed strength properties, data as defined in par. 4.2 shall be submitted to the purchaser for approval prior to start of fabrication. DEFINITIONS Vessel thickness is dofined as the thickness required for strength of the pressure vessel shell, including corrosion allowance, but excluding weld overlay, ining, integral cladding or non-intogral parts. The following terms, used in relation to allowable stresses, are defined as follows: 4. Guaranteed tensile strength is the minimum tensile strength for the base material, deposited weld metal and weldmonts, as guaranteed by the vessel fabricator. b. Guaranteed yleld strength is the minimum yield strength (0.2% offset for the base material, deposited weld metal and weldments, as guaranteed by the vessel fabricator. ©. Creep and rupture. Average stress and minimum stress are stresses determined from published of manufacturer's data on the subject materia High strength materials aro those matorals having a minimum yiold strength at room temperature greater than 70/000 psi (485 MPa). MATERIALS Materials shall bo por ASME Code Section Vill or their pormissible substitutes per BP18-1-1. Proposals to use any other materials shall be submitted to purchaser for approval by Owner's Engineer Material production shall be by the electric furnace, basic oxygen, or open hearth processes. Proposals to use materials having a specified maximum tensile strength greater than 90,000 psi (620 MPa) at room temperature shall be submitted to purchaser for approval by the Owner's Engineer. For vessels in hydrogen service, extemal welded attachments, and at least an 18 in. (450 mm) course of al skirts, shall be of the Same nominal chemistry as the material used for the vessel Proposals to use alternative materials shall be submitted to purchaser for approval by Owner's Engineer. DESIGN DESIGN REQUIREMENTS 61 62 63 All vessels, except spheres, operating above 1 psig (7.0 kPa) shall have a minimum design pressure of 16 psig (110 kPa), Vessels for vacuum service, including those in which a vacuum may be created inadvertently, shall be designed for an external prossure differental of 15 psi (103 kPa) or an external pressure differential 25% greater than the maximum design value, whichever is less. For purposes of determining the applicability of BPS-1-2, thickness is defined as the thickness “as ordered”, provided the plates actually supplied meet the ASTM tolerances on thickness (weigh!) Vessel pressure components ‘0F Sections which are greater than 2 in. (50 mm) in thickness shall meet the INSPECTION AND TESTING requirements 01 BPS-1-2, In addition, nozzle forgings shall also meat the NOZZLE AND CONNECTIONS design requirements of BPS-1-2. Weld overtay, lining, integral cladding, non-integral parts, flat closures, tubesheets, flanges, nozzle/manway reinforcing pads; and areas of reinforcoment or over-thickness provided for plate thinning during forming or scale losses during heating, up to 12% in excess of the specified thickness noad not be considered in determining the applicability of BPS-1-2. DESIGN LOADS tea 65 tes 67 Loadings to be considered in designing a vessel shell be per the ASME Code Section Vill and shall include cyclic conditions and erection loadings. Additional loadings. Vessels containing circulating suspensions of solids in fluids (luid-solids processes) shall be subjected to additional horizontal loadings per BP4-1-4. During erection, start-up, or operation, al! applicable loads shall be considered as acting simultaneously, including either wind or earthquake, whichever governs. During hydrostatic testing, wind load (wind pressure) equivalent to a 95 mph (16 m/s) wind speed shall be considered acting simultaneously with the hydrostatic test load. EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, N.J.BP5-1-1 Page 4 of 14 _ EXON PRESSURE VESSELS ERAE BASIC PRACTICE (This BP is appropriate for attachment to Inquity of Purchase Document) DESIGN (Cont) ALLOWABLE STRESSES ‘The maximum allowable stress in tension shall be either of the following 68 69 6.10 ent a b. ‘As specified in the applicable code. ‘The lowest of the following values, using either the materia's specified minimum or guaranteed strength properties: 4.1/9 of the tensile strength at room or design temperature, whichever strength is lower 2. 2/3 of the yield strength at room or design temperature, whichever strength is lower 3, The average stress to cause 1% creep in 100,000 hours 4 2/3 of the average, oF 80% of the minimum, stress required to cause rupture in 100,000 hours whichever is. ower Use of the criteria per subpar. b. above requires accoptance by the authorities where the vessel is tobe located and by the Owner's Engineer. Longitudinal stresses. The maximum allowable stress in compression shall not exceed the following: a b ‘The maximum allowable stress in tension. “The compressive strength determined using procedures in the ASME Code Section Vill Division 1, par. uce9(b)(2). Vessel supporting skirts. Allowable tensile and compressive stress basis for vessels shall also apply to vessel ‘supporting skirts, Earthquake-Induced stress in combination with stresses arising from other loadings, shall be limited to the following values: b “The tensile stress shall neither exceed the yield strength of the material at the design temperature, nor 1-1/2 times the maximum allowable stress in tension. The compressive stress shall not exceed the maximum allowable compressive strength per par. 6.9. VESSEL THICKNESS 612 "6.13 ‘The following additional crit shall be considered in calculating the required thickness of vessels and supporting skirts: . Horizontal drums on saddle supports shall be investigated for buckling, local circumferential bending and shear stresses. “The method of L. P. Zick (see Pressure Vessels and Piping: Design and Analysis. Vol. i ASME Copyright 1972) may be used for this investigation. Vessels shall be designed for hydrostatic testing with water, with the vessel in the operating position. For this weeGition, the maximum shell membrane stress in the vessel shall not exceed 90% of the specified minimum Jiald strength for ferric steels, nor 100% of the specified minimum yield strength for austentic steels oF non Hee erenMterais. ‘The appropriate weld joint efficiency factor shall be used in these calculations. Integral Gadding. weld ovetiay, or additional thickness provided in excess of thickness required for strength, may be Considered effective in calculating hydrostatic test stresses only. “The maximum detlection of vertical vessels forall loadings, except earthquat His overall vossol height, , shall not exceed H/100, where Minimum corrosion allowances shall be as follows: MATERIALS OF WINIMUM CORROSION ALLOWANCE CONSTRUCTION ‘n, mom Garton and Low Alloy Sogis : Intermediate Alloy Stevis () ve oa High Alloy Stools @) IAP Non ferrous Materials a a ‘Vessels with meta ining oor 028 oF cladding (exemnal allowance) Notes: (Q) Includes all steels with an alloy content not exceeding 9Cr tMo. (2 includes al stoets wih an alloy content of 12Cr or greater. EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NtEXON eRAE BASIC PRACTICE (This BP is aporopfate for attachment to Inquiry of Purchase Document) HEADS at 14 6158 PRESSURE VESSELS Page 5 of 14 DESIGN (Cont) \ND TRANSITION SECTIONS. Inside radius of knuckles for torispherical heads, toriconical heads, or conical transition sections where knuckles. are required, shall be as follows: a. For knuckles 3/4 in, (19 mm) thick or loss, minimum inside radius shall be not less than 6% of the outside diameter of the adjoining cylindrical section For knuckles thicker than 3/4 in., minimum inside radius shall be not less than 10% of the outside diameter of the adjoining cylindrical section. Intermediate heads shall be attached to shell per ASME Code Section Vill Division 1, Figure UW13.1-() with filet welds. NOZZLES, MANHOLES, VENTS AND CONNECTIONS 616 617 "618 619 620 621 *e22 623 "624 "625 626 627 628 629 620 ‘Nozzles larger than 2 in. NPS (50 mm) shal be flanged or studded, and shall have the same P-number as the ‘vessel shell. Corrosion protection equivalent to that of the vessel shall be provided. Connections 2 in. NPS (50 mm) and smaller may be threaded, except for pressure rolef valve connections. ‘Couplings shall be used for threaded connections. ‘Additional coupling thickness shall be provided for corrosion allowance, as required. All couplings shall be installed with complete penetration welds. Half couplings welded to the ‘outer surface of the vessel may be used. ‘Threaded connections shall have tapered threads. Connections used 88 drains shall not extend into the vessel beyond the interior surface except when specified Nozzles in portions of vessels with gunite linings shall have internal projections such that the nozzle end is fush with the lining Nozzles shall be attached to the vessel by complete penetration welds. Partial penetration welding is acceptable for attachment of reinforcing pad plates. Flanges larger than 24 in. NPS (600 mm) shall be per API 605 or designed por ASME Code Section VIII Division 1, wilh allowable stresses as determined per that Code. Flanges for nozzles with attached piping, it not covered by ASME/ANS! B16.5, API 605, or MSS SP-44 shall be 850°F VESSEL DIAMETER (ase) oF Flange Rating {nominal size) ANSI Class 900. ‘ALLOWABLE TOLERANCES, + (1) in mm in mam in, rom a < 375 1732 10 03 010 235 10.90 > 975 10 750 0.006 35 530 to 8S > 750 t0 1125 0.008 020 Sas > 1125, [cor 030 Note: (1) The tota tolerance on peripheral gasket contact surtaces shall not occur in less than 2-20" are 75 For confined joint construction (peripheral gasket confined on OD): a. Nubbins, if provided, shall be located on the female (grooved) flange . b. The clearance between flanges after assembly shall be not joss than 3/16 in. (5 mm). This clearance shall extend from the periphery of the flange to within the bolt circle. # 7.6 Gasket design and material shall be in accordance with BP3-16-1. . Proposals to use other gasket types, materials, and their applicable standards, shall be submitted to purchaser for review with Owner's Engineer. 7.7 Carbon steel jacketed gaskets are acceptable for carbon steel vessels having a maximum corrosion allowance of 4/16 in, (1,5 mm. *78 — Jacketed gaskets of materials other than carbon steel shall be used ifthe corrosion allowance is greater than 1/16 in. (1.5 mm). The jacket material selected shall be based on a corrosion rate of less than 10 mils/yr (0.25 mm/a) in service, *7.9 The metal windings of spiral wound gaskets shall be of 18Cr 8Ni unless other special materials are requited by the process fluid. For operating temperatures below ~50°F (-45°C), the centering ring shall also be 18Cr 8Ni material BOLTING 710 Boling shall be selected per the following DESIGN METAL TEMPERATURE BOLTS T NUTS * “c ora ‘ASTM Sta. ‘ASTM Std, ’ ~20 10 650-20, 87 ‘A193/A105M 20, ‘AIgerATGAM . 350 10 1100 > 349 B16 ‘ISS/At9aM 2H ‘Aisa/AtgeM F000 to 1500 538, Bem (4, (©) | Aiga/argam au ‘AIBA7AIAM M25 to “11-255, Be (4) ‘aszorazom (3) | 8 ‘AIGA/AtGAM T1601 20. “101 re ‘5220/8320 428) AISA/AI9AM Notes: (2). Nuts larger than 1/2 in. (12 mm) shall not be machined from barstock (2 Nuts 1/2. and smaller shall not be machined from cok! fnished barstock (@) ASTM A199 Grade BB bolls wih ASTM A194 Grade 8 nuls may bo Used as an alleratve. (2) GeM and 88 bots shat be strain harsaned. (8) Tho test tomporatuee for impact testing of all L7 bolls and grade 4 nuts, per ASTM A320, shall be -150°F (-101°C), © (8 ASTW'A4S® Grade 660 bolle with matching nts may be Used as an akenatnv. 7.11 Stud bolts shall be threaded full length with continuous threads. 7.42 Bolt length specitiod is the effective thread length. Rounded or chamfered end points shall not be included when measuring length of bolts. EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ.] EXON PRESSURE VESSELS ERAGE (This 8° ts appropsite for attachment to Inquiry or Purchase Document) BASIC PRACTICE ADDITIONAL REQUIREMENTS FOR FLANGED SHELL GIRTH JOINTS (Cont) 719 For bolt diameters 1-1/2 in (38 mm) and larger, bolt lengths shall be specified one nut thickness fonger than formally required to accommodate use of bolt-on type bolt tensioners. 7.14 Bolts 1-1/2 in (38 mm) and larger In diameter shall be fitted with hardened washers per ASTM F436.06 fitted under one nut. FABRICATION 8.1 Tolerances shall be per Figure 1. Vessels that will contain cartridge or pedestal tray assemblies shall be checked with a template to ensure that aeeassemblies can be inserted ane withdrawn without interference or binding. The diameter of the template shall be no smaller than the specified 10 of the vessel minus 1/4 in. (6 mm). 82 Maximum angle of head skirt. The straight skit portion of a head may be conical to a maximum angle of 5 degrees fom the longitudinal axis of the vessel, in order to compensate for a dimensional difference between a head diameter and the vessel shell diameter. 83 Vessel marking or nameplate shall be as required by the ASME Code Section Vill. Where this code is not mandatory, the code symbol shall be omitted. 6.4 For vessels in alkaline service, markings shall not be stamped directly on the vessel after postweld heat treatment, Bat may be placed on a plate welded to the vessel before postweld heat treatment. "65 Inwet H,S service, carbon steel used for vessels that are not fully ined shall meet the following requirements: a. Ail pressure containing components fabricated of plato shall be manufactured and tested per par. 9.23 for Tesistance to Hydrogen Induced Cracking. The steel shall be supplied in the normalized condition. c._ The fabricated vessel shall be PWHT. The PWHT procedure outined in the ASME Code Section Vill, par, UW- 20. UW-49, UHA-32 and UCS-56 shall be followed, except that notes in Tables UHA-32 and UCS-56 do not apply Alt welds, regardless of typo or size, that are exposed to wet HS shall be PWHT at @ minimum Poeorature of 1150°F (620°C), Extornal altachments or seal welded threaded connections on P-1 Group 1 and 2 materials do not require PWHT. WELDING 3.6 Head and shell oints shall be welded with full penetration and full fusion. Welds shall be per ASME Code Section VIII Division 1, Tablo UW-12, No. 1. 87 _Non-consumable backing strips may be used for steam or air service when the back side of the weld is not accessible, 88 _Electrosiag, electrogas, and other single pass butt welds through the full thickness of the material are Feceptable” provided a grain refinement heat treatment (such as austenitizing) is performed on wolds in ferric Materials over 1/4 in, (6 mm) in thickness. 88 Skirt and other attachment welds shall have complete fusion for the full length of the weld, and shal be free from Stfereut, overlap, or abrupt ridges of valleys. All Internal attachment welds shall be continuous. INSPECTION AND TESTING 9.1 The term Inspector, as used in this Basic Practice, refers to the Owner's representative, 8.2 Manufacturer's data reports shall be made available to the Inspector at the time of inspection. *93 Manufacturer's Examinations/Testing plan. The vendor shall submit for purchaser's approval, a detailed plan of wiaileabie examinations and tests requred for the individual components and weldments of each vessel. Speciic aoe Ninations applicable to linings of claddings shall be included to the extent of vendor's responsibilty. INSPECTION METHODS AND ACCEPTANCE CRITERIA Q4. Spot radiography shall be per the ASME Code Section Vill Division 1, par. UW-52, except that the acceptance standards shall be per par. UW-51 8.5 100% radiography shall be per the ASME Code Section Vill Division 1, par. UW-51 96 __Radiographie fllm. Fluorescent intensifying screens such as calcium tungstate shall not be used. 97 Radiographic film length shall be 10 in. (250 mm) minimum, except if the weld is less than 10 in. long, in such Cases, fim length shall be full length of the weld. 8 Magnetic particle examination and acceptance criteria shall be por the ASME Code Section Vill Division 1; Rowendiix 8. The O-C prod methoa shall bo used pri to final postweld heat treatment, and the A-C yoke or coll method after final postweld heat treatment EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ.—~ [Leasic practice (This BP is appropriate for attachment {0 Inquiry or Purchase Document) as 910 BPS. Pago 9 of 14 PRESSURE VESSELS INSPECTION AND TESTING (Cont) rant examination and acceptance criteria shall be per the ASME Cade Section VIII Division 1, ‘Appendix 8. For nonmagnetic materials, a liquid penetrant examination shall be used in place of any required magnetic particle examination. Ultrasonic examination and acceptance criteria shall be per the ASME Code Section Vill Dvision 1, Appendix 2 WELD QUALITY CONTROL mt » 912 913 ona 915 016 Detective welds. in the opinion of the Inspector, welds fall to moot applicable acceptance criteria, they shall be repaired using an approved repair welding procedure. Each ropair shall be re-inspected using the original Inspection method, or an equivalent method approved by the Inspector. For vessels or sections of vessels where buttwelded seams are 100% radiographed, all other pressure containing welds and all attachment welds to pressure containing parts shall be examined as follows ‘&. Welded joints covered by reinforcing pads shall be 100% radiographed prior to installation ofthe reinforcing pad. b. Support skirt and lifting lug welds, and pressure containing wolds other than butt joint, shall be examined by the ultrasonic method using either the straight beam or shear wave modo. Alternate inspection methods, such as in-process magnetic particle examination, may be substituted if approved by the Owner's Engineer. ¢. Allattachment welds to pressure containing parts on materials other than P1, Groups 1 and 2, shall be ‘examined by the magnetic particle method. If the material is non-magnetic, the liquid penetrant inspection ‘method shall be used in place of the magnetic particle method. Accessible welds subject to PWHT shall be inspected after PWHT. 4. Aillocations of temporary attachment welds on materials other than P1, Groups 1 and 2, shall be inspected per Par. 9.12¢. Wt 100% radiography Is not specified, spot radiographs shall be made as follows: For cylindrical vessels, one spot shall be examined in each circumferential joint, and in each longitudinal joint between adjacent circumferential joints, at locations designated by the Inspector. b. For spherical vessels, a spot radiograph shall be taken at each wold intersection, and one for each 20 ft (6 m) ‘of weld seam, at locations designated by the Inspector. Examination by sectioning is prohibited. ‘Any main seam (category A and B welds per ASME Code Section Vill) shall be inspected as follows — when not hydrostatically tested to at least that seam's stress under: 24 in OD | _ of word Base Metal | As roquired None None HAZ None None ‘None PS Pa wold the greater of: two spots per wold for | the great aps pele _] im 3°efal welded joints | components <24 in. OD | 1/8 of all welded joints @P6 (2 | Base Metal or or few, cone spot por 50 ft fone spot por weld for cone spot per 50 oho bar of wale Components >"24:n 0D | of weld Rear Notes: (1) Test only welds made by the: . . « or @ a 918 9.19 920 SAW process using fete filer metal othor than Class E60-70%X per ANSI/AWS 5.1 HAW ErIG), GMAW (MIG or MAG) processes using filer metal other than ER7OS-2 thvough ER7OS-5 per ‘ANS/AWS AS. 18 PURW wrocess,uting electrodes other than E7XT-1 with pure CO; or E7XT-5 per ANSI/AWS A520. SRW idaberged s2) process using lor metal other than a comberation of ELX or EMX wires por ANSI/AWS [A5.17 and a noutal thx approved by the Owner's Engines. AST Stuy nested tor bending oF svaghtoning and nol rocehing a subsequent PWHT shall be hardness tested Acceptable Metric Equivalent in On mm. em ‘Additional hardness tests (tracer examination). For each weld component found to exceed the specified hardness, like components of two additional welded joints selected by the Inspector shall be hardness tested. ‘These additional examinations shall be progressive. Fillet welds on Intermediate heads shall be given a magnetic particle or liquid penetrant examination after hydrostatic testing. Except for austenitic stainless steels and nickel steels, materials having either: a. A minimum specified tensile strength of 80,000 psi (550 MPa) or greater, or . A total nominal alloy content greater than 4% ‘shall have all attachment welds and all areas where fitup bars etc. were temporarily attached examined by magnetic particle techniques before final PWHT and after hydrostatic testing Vertical vessel support skirts. The finished skirt-to-shell weld shall be examined by the magnetic partie Mnethod after any required postweld heat treatment (PWHT). For field welded skits, the top skirt course if of alloy ded" with a carbon steel extension prior fo any required PWHT. Skirt butt welds shall be ‘a. Finished welds shall be inspected by spot radiography. b. Atleast one radiograph shall be made for every two gith seams, and one for every two vertical seams, at uate selected by the Inspector. At least two radiographs shall be taken of each welder’s work. In iu of spot radiography, magnetic particle examination shail be used on any back gouged area prior to rewelding and on the OD and ID cover pass. EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ.[__BPs-+ Page ti of 4 EXON RAE BASIC PRACTICE PRESSURE VESSELS ‘(This BP is appropriate for attachment to Inquiry or Purchase Document) Rov. 9 INSPECTION AND TESTING (Cont) MATERIALS TESTING 9.21 Heat treated materials. Specimens for testing shall be prepared from actual vessel material which has been subjected to an equivalent total thermal treatment as the vessel material in the final fabricated condition, 922 Hot tension tests. When stresses are based on guaranteed strength properties which exceed those published by the recognized code authority, and design metal temperature exceeds 200°F (83°C). tension tests atthe design temperature shall be made in addition to room temperature tests. Such tests shall be por ASTM E21. ‘The number, orientation, and location of specimens for hot tension tests shall be per the applicable material ‘specification for room temperature tests Hot tension test data (including yield, tensile, elongation and reduction of area) shall be reported to the Inspector. Failure of these data to meet the guaranteed properties shall be cause for rejection, © °9.23 — Inwet H,S service, carbon stool used for vessels that are not fully ined shall be tested in accordance with NACE ‘TM-02-84 but using the test solution of NACE TM-01-77., a. The acceptance criteria is a Crack Length Ratio of less than 15% for each of the three sections from each ‘coupon. b. One set of three specimens shall be tested trom each thickness of plate from each heat in the as received or PWHT condition, c. In adaltion to the Reporting Requirements of NACE TM-02-84, photographs of the examined surface of all test ‘samples showing cracking, if present, shall be submitted to ihe Owner's Engineer. Photomlcrographs of the ‘examined surface shall also be submitted unetched to show the type of inclusions and etched to show the microstructure, 9.24 Charpy impact tests are required for deposited weld metal trom electroslag, electrogas, and other single pass butt welds through the full thickness of the material. Tests shall be made on weld production impact test plates (runoft tabs), Required impact values shall be the maximum values listed for the applicable combination of material class. and thickness per BP18-6-1, Table 3, _ PREPARATION FOR SHIPMENT 10.1 Cleaning and blanking. Vessels shall be free of loose scale, dirt and foreign material, Liquid used for testing or cleaning shall be completely drained. Vessel openings shall be blanked. High alloy vessels shall be blown dry with air, and all nozzle, manhole, vent and connection openings shall be blanked plugged or capped to prevent the entry of moisture. 102 Machined or threaded exterior surfaces of carbon steel, and ferrous alloys with a nominal chemistry of 12Cr and below, shall be protected from corrosion during shipment and subsequent storage by coating with a rust Preventive of a type: (1) o provide protection during outdoor storage for a period of twelve months exposed to & ormal industrial environment, and (2) to be removable with mineral spirits or any Stoddard ‘solvent. "10.3 Protection from salt water. Austonitc stainless steols used in vessels shall not be exposed to wetting by salt water ‘oF salt spray. Protective coating or coverings used to prevent such exposure shall be approved by the Owner's Engineer. 10.4 Temporary supports in contact with high alloy vessels, for shipping and storage, shall not be of a moisture fetaining material such as raw wood. EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, Na.BP5-1-1 EXON Page 12 of 14 PRESSURE VESSELS ERE BASIC PRACTICE (This BP is appropriate for attachment to Inauly_ or Purchase Document) Revision Memo 9168 Ogee! tse 675 Revision § 6169 Rewson 1 676 Reason 6 670 Revaon 2 Wey Rewson 7 $7) Revson 2 1785 Rowson 6 473 Revson & 2190 ew (9P3-16-1 moves tom Table 210 Table 1, Adiions to Table 2 BPI-I6-1; NACE TM.OV-77 and TH-02-86 ASTAL Redaratsan ano F436/H4QEM. Par 17 foptaces reel valve” wih "pessute rele! vaNe” ane 2nd Par. ets tapered ‘bread requremcrs. Par. 623 modtcatons cary inant el tmp feducbons ae ml appcae to ih anges Par. 857 aude rosticon fo pad forloced mosses at loved tovoetahsge. Pat. 75 b, doles releence to othe an [crpressed asbestos or omovalon geste Pu, 78 gasket abe sect ac reeronce fo BPO-16-1 added ar, 7.10 albog ‘ecuereents evsed ropartng sso se temperature fo BY bas, ASTM Grade 680 bots itoduced es antral fo [BEM New Par. 13 vconres eager thar cms ba length fe bot comers 1/2 and larger. New Pa. 7.44 rogues thal Rardones washots be used fr bol amare 4/2 nd ager Mew ar. 85 species equrerents or carbon and re icy nce im wet'5 sormee Par. nadteaton equres thar] attachment wols be coninvous New Pa. 9.18 2605 Sston procedure tor handkag wei not moeteg ascptance cera. Revieed Pat. 9.12 rcieasos wed vnspechon ‘ecurement for 100% radoyaphed vessla, and pects sltasene inepecton lor ital non oessure cotaing welds ‘in pressure contaring mode tat ae not bit nie Pa. 8.23 proses test reqrerents for materi exposed 1 wa HS. Eoitoral changes: Par 017. word valves" changed 10 "valves. Pat 820 coractsspeling of dography. Table 2 and par 622, 826 72 and 13 correct degraton ot stancivde io ASME/ANS!, Deleted Paragraph: £8, Reoumbered Paragraphs (6 Par. No. New Par. No. 5-068 86-89 sean gec910 EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ.EXON | PRESSURE VESSELS BASIC PRACTICE (This BP is appropriate for attachment to Inquiry or Purchase Document) TABLE 3 Page 13 of 14 PRESSURE VESSEL DATA Design Pressure, psig Design Temperature, *F Maximum allowable stress at Design Temperature, psi Hydrostatic Test Pressure at uppermost part of vess Hydrostatic Test Temperature (metal *F Ottentation of vessel in hycrotest Corrosion Allowance: a) shell, in, ) had, i. Etfcioncy of Longitudinal Shell Joins, 9% Efficiency of Hoad Joints (mult:piace heads), % Postweld heat treatment required Vessel is (100%) (spot) Radiographed I psig Flanges for nozzles and manholes are Class per standard, of designed per code. Weight of vessel empty (including all internals), tb Weight of vessol filed with water, 1b SPECIFICATIONS ‘This Vessel is Constructed to ERAE BPS-1-1, Rev. ‘and ___ Code MATERIALS Head: Spec. Min. of Guarantood: Yield Psi, Ultimate __ psi Shel: Spec. Min: of Guaranteed: Yield si, Ultimate si Forgings or Castings: Spec. Nozzles: Spee. Basis Used for Establishing Allowable Stresses: (Code used or Basis) Iempact requirement (each component): (average/minimum) ttib @ (specified Critical Exposure Temporature) *F General Not For data reporting in SI units: Fluid pressure in kPa, Temperature in °C. Linear measurements in mm, material stress in MPa, Energy values in EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, Nat.BP5-1-1 Page 14 of 14 EXON ERAE PRESSURE VESSELS (This BP is approprdte for attachment to inguey of Purchase Document) BASIC PRACTICE Figuee 1 PRESSURE VESSEL TOLERANCES. soe ton ox @ ‘Acceptable Metric Equivalents 16 15 a | 1200 ve 3 TC F00, ane 3 6 | 4860 J wate Kim wep {ti 4 64" per foot | 04 mm per 300 mem + TIS" in any 1OFe | 3 ram in any 3000 mm VW pe SO SHS: iL 3 = 79 mm par 15.000 umber] (arar | 04:0" 0 720" | 1720" wo 16-0" line ot veal fai cane 6 2ane a 7 ae we _ EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NolE +1. ?KON ADDITIONAL REQUIREMENTS FOR HEAVY WALL BPS5-1-2 a ss es? [an 1673 susie Phactice ener ee Oe EERE Page 1 oF 5 score 111 Ths Save Practice covers tonal mandatory requirements governing the design ad fabiation of united pene veel havng' kes in ences oF 3 ES S—CC=CN pct. 1.3__An muni (* indicts tat a dection by the prc reqied ¢ tet additonal information is furnished by the purchaa ‘SUMMARY OF ADDITIONAL REQUIREMENTS. ‘Table 1 lists the Basic Practices, codes and standards which shall be used with this Basic Practice Table 2 lists the Basle Practice, code and standard which shall be used with this Basic Practice as specified by the purchaser, TABLET Taste 2* { BASIC PRACTICES BASIC PRACTICE F511 Premure Veni 18P19.21 Meal Lining and Cladding for Pressure Verses P1861 Impact Requirement for Mi ‘CODES AND STANDARDS CODE AND STANOARD ‘ASME Codes ‘ASME Cove Section VIII Presiure Vesls, Division | ‘Section VIII Pressure Veils, Alternative Rules, Division 2 Scetion IX Welding Qualification ASTM Standards ASTM Standards 435 Longitudinal — Wve Utrasonic Inpection of e Elevated Temperature Tension Tests of Stee Pater for Pressure Vests etate Matera ‘A 503 Quencned and Tempered Vacuum Treated Carbon and Alloy Stee! Forgings tor Proswre Vessels E94 Radiographic Testing DESIGN ALLOWABLE STRESSES 3.1. * Tensile Strength. When approved by the Owner's Engineer, and when the vessel fabricator will guarantee strength Properties, the maximum allowable stress in tension shall be the lowest of 8, 42.5% of the guaranteed tensile strength at room or design temperature, whichever strength is lower, ». 66.7% of the guaranteed yield strength at room or design temperature, whichever strength is lower 1. The average stress to cause 1% ereep in 100,000 hours. 4. Tworthirds of the average, or 80% of the minimum, sess required to cause rupture in 100,000 hours, whichever is lower. ANALYSIS 32 * Thermal Stress. When thermal gradients exceed 150°F in a distance equal to VAT, where R and t are the radius and thickness of the vessel component in question, a thermal stress analysis shall be performed. The procedures of the ASME Code Section VIII - Division 2 may be used for this analysis. The thermal stress shall not exceed the minimum guaranteed Yield strength of the material, 33 A fatigue analysis shall be performed when the allowable stress in tension exceeds 33.3% of the guaranteed tensile strength. The procedure of ASME Code Section Vill, Division 2 may be used for this analysis, HEADS AND TRANSITION SECTIONS 34 Formed heads shall be 2:1 elliptical or hemispherical 35 Knuckles for conical transition sections shall have an inside radius no less than 14% of the outside diameter of the adjoining cylindrical section EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NAa ADDITIONAL REQUIREMENTS FOR HEAVY WALL Rev. 2 [Jon 1973 PRESSURE VESSELS, THICKNESS OVER 2 INCHES Page 2 of § a ee basic Practice DESIGN (Cont) NOZZLES AND CONNECTIONS. 3.6 Slip-on flanges shall not be used. 37 neue coven anos on 1 sale er Figces UB. (9), 2), (or 0) of ASME Cade Seale ea aeons iio is al or el athe Puce Son sre SE UMeTN etor ot 28 Thema niece! eo al eps lb the ese he flowing 4. 1/4 of the thickness of the vessel component penetrated b. 1/4 of the finished inside diameter of the opening ©. 3/4 in. 39 No exterior radius for attachments s be less than 1/4 in. VESSEL SKIRT ATTACHMENT ~N 10 * For vessels with design temperatures above 500°F, excluding internally lined vessels, the skirt to shell attachment shall be mode by means of a forged head ring with stub, or weld build-up on the shell. A support skirt “hot box", a5 shown, shall be provided at the junction between the skirt and the vessel ‘Sir 10 Shell attachment iets buildup method shown) Continuous Ring, Welded “or Bolted Construction (approe Gunite FABRICATION WeLOING 4.1 Full penetration welding with full fusion is required for all pressure retaining welds, 4.2 Attachment welds on the vest, including those for platform clips, shall be continuous. INSPECTION AND TESTING 5.1 Inspection and testing requirements for heavy wall pressure vessels covered by this Basic Practice are summarized in Table 3. EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, Ntene Basic Practice BPS-1.2 Rev. 2 [Jan. 1973 Page 3 of 5 ADDITIONAL REQUIREMENTS FOR HEAVY WALL PRESSURE VESSELS, THICKNESS OVER 2 INCHES INSPECTION AND TESTING (Cont) INSPECTION METHODS AND ACCEPTANCE CRITERIA 52 53 54 55 56 57 58 59 Noro 511 Ultrasonic examination of plates, Plates (and platesike forgings such as forged shell rings) shall be ultrasonically examined per ASTM A 435, Two or more defects smaller than the wcceptance limits of ASTM & 435, which have caused a complete loss of back reflection shall be unacceptable, unless separated by a minimum distance equal to the greatest diameter of the larger defect, unless the defects are contained in an area acceptable by A435, Uttrasonic examination of forgings. All forgings (except plate-like forgings and standard flanges per ANS! and API) shall be ultrasonically examined per ASTM A 508, par, 7.3. Transdurers shall be 1 to 1-1/8 mn, diameter oF 1 in square for normal bear testing, and 1 x 1 in, or 1 x 1/2 in., 45 degree, for angle beam testing For ultrasonic examination of welds and forgings, 9 report shall be submitted to the Inspector indicating diagrams ‘of surfaces scanned and indications obtained, repaired areas, nature of defects repaired, and repair procedures used. The following information shall also be provided: 2. Pulse echo unit menufecturer, model, and damping control setting b. Search unit manufacturer, model, dimensions, and couplant . Frequency used and test angle to component surface {. Wedge medium for angle beam examination, Magnetic particle examination of edges prepared for welding and openings. Prior to welding all edges prepared for ‘welding and plate openings shall be examined by the magnetic particle method (0:C prod only), Indications found shall be cleared and back welded to provide a minimum depth of 1 in. of sound metal Mognetic particle examination of welds. All pressure retsining welds shall be inspected by the magnetic perticle method. ‘The backside of the root pass, if applicable, shall be examined after being prepared for welding, and both sides of the completed wel. Radiographic examination of welds, All pressure retaining welds shall be 100% examined by radiography per par. UW-5T of the ASME Code Section VIII, Division 1. Radiographic film shall be equivalent to Type 1 or 2 per ASTM E94, For nozzles less than 4 in, 1D which are not readily radiographable, 2 magnetic particle examination (D-C prod onty) shall be applied to every 1/4 in, of weld build up in place of the radiographic examination, Ultrasonic examination of welds. Subsequent to postweld heat treatment, all pressure retaining welds shall be ultrason ically examined per Appendix U of ASME Code Section VIII, Division 1, such that the entire volume of deposited weld ‘metal is examined from two directions. Prior to the above examination, the base material adjacent to welds shall be longitudinal bear examined with a 100% scrub, for a distance of twice the plate thickness beck trom the weld. A diagram shall be prepared which indicates all areas larger than 1/2 in. In diameter showing 50% or more loss of back fellection Magnetic particle examination shall be made of all attachment welds on the vessel including those for platform lips, etc, and after grinding, of all areas where temporary lugs have been removed Hardness of the base metal, and of the weld metal and the related heat affected zone (HAZ) of all welds shall not exceed the limits given below. These tests shall be made with 2 Brinell Testing Machine or a portable hardness tester such a6 2 Telebrineller using a 10 mm ball. The hardness test for the HAZ shall be made with the ball centered in the HAZ (representing a composite ‘of weld metal, HAZ and base metal) ‘PNomber ARINELL HARONESS Pat : a | Papa 25 5, P6,0.7 ceeteeees 238 P10, P12 28 Note: (1) Base metal hades tests ae not required on P-1 material ‘The vessel fabricator shall check the weld hardness of the initial production weld for each welding process, filler metal, and technique used. If the clearances are such that itis not possible to check the production weld, # mockup with identical conditions shall be used. Subsequent to hydrostatic test, all accessible pressure retaining welds shall be examined by the magnetic particle method {AC yoke or coil only) EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ.Psst BPEA2 Rev. 2 [ Jan. 1973 ADDITIONAL REQUIREMENTS FOR HEAVY WALL UG =e PRESSURE VESSELS, THICKNESS OVER 2 INCHES basic Practice INSPECTION AND TESTING (Cont) WELD QUALITY CONTROL TEST PLATES sz ‘Test plates are required when the design stress is based on guaranteed strength properties or when the vessel thickness Sree Tia The plates shall be prepared after completing 200 ft of each type of finished weld. The following require ‘ments shall also apply ‘2 One plate shal be prepared for each electrosiag type weld seam, if any, and at least one plate shall be prepared for teach type of shell welding in each vessel b. The plates shall be subjected to the equivalent total thermal treatment as the finished vessel, and shall be tested per aT ribs ce. The test plates shall be prepared from materia actually used in construction of the vessel, having a thickness within 40% of the finished vessel thickness. MATERIALS TESTING 5.13 5.14 5.15 516 517 5.18 Chemical analysis per applicable material specification shall be provided for base materials. Weld metal analysis shall be performed on weld quality control test plates. Tension tests, The number, orientation and location of specimens for both room temperature and hot tension tests shal be per the applicable material specification. Hot tension tests. When stresses are based on guaranteed strength properties which exceed those published by the Tecognised code authority, and the design metal temperature exceeds 200°F, tension tests at the design temperature Shall’be made in addition to room temperature tests. Such tests shall be per ASTM E 21. ‘The number, orientation and location of specimens for hot tension tests shall be per the applicable material specification for room temperature tests. Hot tension test data (including yield, tensile, elongation and reduction of area} shall be reported to the Inspector. Failure of these data to meet the guaranteed properties shall be cause for rejection. [All weld metal tension tests shall be conducted when stresses are based on guaranteed strength properties in excess of te Mihimurn guarantees by the governing specifications. Specimens from weld procedure qualification plates shali be {ested at room and design temperature, Specimens from weld quality control test plates need be tested at design temper ature only. Transverse tension tests shai be per the ASME Code Section IX. Specimens from weld quality control test plates need be tested at design temperature only. Bend tests shall be per the ASME Code Seetion IX. Revision Memo 9768 Original swe AM Revision 1 fRov,2 Par, 28 adds “mirimum’ ras for clarification, Par 3.10 adds seich to show configuration Se? Tey Norox at vem atacrnet pot, ar 8.1 change: {1 requtes hares chek apt Tomato oneept Pt lonesiouy fot formed sections’ (2) defines number and fcation Of oe at eS ioevusy canton’) Par 81 clarifies intent fo Inclae acces iMeior eset coe orev wets, Por, -12-e. canine intent that fst pater to be of actual Sister Bar 8.13 s0dr term “quality coniol”tet plates, for clr eation Par, 5.14 [ELT ieaulnemens any to room temperature” teste aso. Pa. 5.15 ode Stas of Cet Cees ea or imis based on guaranteed properties defining wien ters ae Cau, ‘Pisn'3 Beets term "or equivalent” fom rina hardness Tes citi change: Par. 3.2 revises term “speified” to “gurantend.~ EXXON RESEARCH AND ENGINEERING COMPANY ~ FLORHAM PARK, Ntme BP5A2 ADDITIONAL REQUIREMENTS FOR HEAVY WALL 2 | sen. 1973 ‘BASIC PRACTICE PRESSURE VESSELS, THICKNESS OVER 2 INCHES an. Page 5 of 5 TABLE 3 INSPECTION AND TESTING REQUIREMENTS sean, | Eat | ls } Flue |e 2 5 El" leg] Elel, Fé MateniaLs 10 gle HElElELEI ELE] te nsrecreo Pla gre/e Ele yaleda ld blf |? [és fe [3]s]2 |S |e 1, ove Mae 11 Piste sia}514]sas | ey 82 2) Forgings sa|sia[sas | a) 83 2 Pipe s13]sta| sas | il 5 4) trate 51a |ste [sas | : 8. Welding Qualification Pines 1 Weld met siajsiefsasfar|- | | |- s 2 Weld etal and tated Sone ~ [- |- |ar|sre|ss|s7 fs s10 31 Wet ovr, any eof JEL fare 8 7 ©. Weld Guay Control Fem Favs ‘cor pan oa) 1) Weld eat s13}sis/sis| a ]- | — . 2) Weld metal ane en atts Sone E 1 [sre | 507 510 All Prsure Retaining Welds 11 gest be welded - [safes | |- 2) befor overlay sr f= |se] [= 2) attr Pen (3) =" [se | * S10 2 ater hydrnest = auf} [EF E_Aliechent and Teng Wee 39 F Weld Ovray 1) Betore PHT o wf} fe 2) ater POOIT and myers | a mn Nowe: (1 Inspection requirements shal be per 8P18.241 12) Impact All other numerals shown in Table 3 refer 10 corresponding paragranhs within this Basic Practice EXXON RESEARCH AND ENGINEERING COMPANY — FLORHAM PARK, NJ