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Chapter 1-3 Design Against Failure
Chapter 1-3 Design Against Failure
ENGINEERING DESIGN
Learning Objectives
LEARNING OBJECTIVES
Identify various kinds of loading commonly encountered by
Fatigue Loadings
Introduction
Machine members are found to fail under the
Fatigue Loadings
development:
Fatigue Loadings
Fatigue Life Methods in Fatigue Failure Analysis
Let
- For
- For
Three major fatigue life methods used in design and analysis are
Fatigue Loadings
Fatigue Loadings
S-N Curve
Fatigue Loadings
Characteristics of S-N
Curves for Metals
In the case of steels, a knee occurs
where
= surface condition modification factor
= size modification factor
= load modification factor
= temperature modification factor
= reliability factor
= miscellaneous-effects modification factor
= rotary-beam test specimen endurance limit
Surface factor, ka
Surface Factor : the surface modification factor depends
Size factor, kb
For axial loading,
Loading factor, kc
Temperature factor, kd
Reliability factor, ke
Most endurance strength data are reported as mean values.
To account for the scatter of measurement data, the reliability modification factor is
written as
Miscellaneous-Effect factor, kf
Fatigue Strength
Fatigue Strength
Fatigue strength is defined as the maximum
Fatigue Strength
For actual mechanical applications, the fatigue
: cycle to failure
Next figure is a plot of f for 490 < Sut < 1400 MPa
For Sut < 490 MPa let f = 0.9.
Fatigue Strength
Fatigue Stress
Concentration Factor
Stress concentration factor is defined as the localisation
of high stresses due to regulates or abrupt changes of
the cross-section.
Where
https://www.youtube.com/watch?v=ywDsB3umK2Y
Mohrs Circle Applet:
http://www.ijee.ie/OnlinePapers/Interactive/Philpot/mohr_l
earning_tool.htm
Moment of Inertia; Shear-Bending Moment Diagrams etc
http://bendingmomentdiagram.com/
THANK YOU!
REFERENCES:
[1] Keith Nisbett, Richard Budynas. 2014. Shigley's Mechanical
Engineering Design. 10th ed., McGraw-Hill, NY.
[2] Joseph Shigley, Charles Mischke. Eds. 1996. Standard Handbook of
Machine Design. 2nd ed. McGraw-Hill, NY.