Project Title

Project

Page

File Reference

Pipelines Cost Estimate

D3
D2
D1
B1
Rev No

3/13/2007
/ /
Issued for
f Approved for
f Project Use
3/9/2007 Issued for Approved for Project Use
12/5/2006 Issued for Approved for Project Use
Issued for IDC/Client comment
Description
Date

MW
MW
YA
YA
Issued
By

DH
DH
SL
SL
Checked
By

DH
DH
DH
DH
Approved
By

DD

Client
Approval

FIELD DEVELOPMENT
PIPELINES COST ESTIMATE

NOTES
This Cost Estimate is for the detailed design, procurement, fabrication, installation and pre-commissioning of the
16" export line and the 10" flow line with following boundary limits:
- 16" export line; Riser tie-in flange to landfall tie-in point including golden weld
- 10" infield line; Riser tie-in flange at NI-P1 to riser tie-in flange at NI-P2
1. The estimate includes 10% of laying cost for weather down time and none for mechanical
failures or schedule delays.
2. Cost of Pig launchers and Pig receivers and risers to tie-in flanges are included in the related platform cost estimate.
3. Costs are for the 4th Quarter of 2006 with no allowance for escalation
4. Exchange rates assumed: : US$ 1.80
Euro : US$ 1.30
5. Cost Accuracy is + 10% excluding impact of currency fluctuations
6. No allowance for project management cost has been added including CAR insurance etc
7. Pipeline coating is assumed to be done by Petrojet in Port Said, Egypt
8. Pipe laying and shore pull is assumed to be done by PMS of Egypt
9. No allowance has been made for mobilization of PMS lay barge from outside the Mediterranean Sea.
10. No allowance has been made for interference with drilling schedule, PMS is assumed to have free access to site
11. No allowance for overall Project contingency is added
12. No custom duties, berthing or any other Port cost included

REVISIONS & HOLDS

HOLDS

REVISIONS
Rev. D3 - Correction of typo error 16" x 12.7mm spool material and contingency changed to 16" x 14.3mm
spool material and contingency

xxxxxxx Company
Cost Estimating Department
Client
Description
Project

xxxxxxx
Pipelines
Development

OVERALL SUMMARY
Totals

Rev.

D3

Equipment
Number

Description

Added cost

cost carried forward

Total USD

Remarks

1,171,925

1,171,925

16" line Material

6,395,969

6,395,969
7,567,895

Coating

5,072,942

Transportation

D3

added cost

10" line Material

Subtotal Material
D3

Overall

Subtotals

5,072,942

2,211,600

2,211,600

Shore Approach

4,343,000

4,343,000

Pipe Laying

12,793,094

12,793,094

Testing and Precommissioning

314,100

Subtotal Laying

314,100
24,734,736

D3

PMS/ Petrojet(coating)
management/ planning and
construction engineering

5.0%

983,090

D3

Freight / insurance

8.0%

605,432

Vendors Reps

0.0%

Commissioning Spares

0.0%

0 Included in vendor cost

TOTALS

Pipelines Cost Estimate 2006 Egypt - Summary

32,302,630

32,302,630

3 of 10

1,588,521

983,090 Management of coating work is included in the unit rate / m.

605,432 Percentage based on previous experiences

33,891,151

Printed 10/11/2016 12:10 PM

xxxxxxx Company
Cost Estimating Department
Client
Description
Project

xxxxxxx
Pipelines
Development

10" Line Pipe Material

ALL COSTS IN USD
Material Supply

Rev.

Reference
Number

Description

Unit cost

Total quantity

total cost

Overall
Total USD

Remarks

Norm

Qty

6452.20

142

6,452

914,599

914,599

Based on quotation

428.80

142

429

60,782

60,782

Based on quotation

202.40

142

202

28,690

28,690

Based on quotation

48.80

142

49

6,917

6,917

Based on quotation

10" ASME 1500 RTJ

No.

14

1,008

14

14,112

14,112

Based on quotation

10" ASME 1500 RTJ c/w

bleed valve

No.

1,260

2,520

2,520

Based on quotation

No.

10

9,843

10

98,432

98,432

Based on quotation

No.

28

324

28

9,072

9,072

Based on quotation

No.

23

1,600

23

36,800

36,800

Based on quotation

Line pipe
10" x 15.9mm Grade X65 line
pipe
10" x 15.9mm Grade X65
Contingency pipe
10"x 15.9mm Grade X65
spool material
10"x 15.9mm Grade X65
spool contingency
Flanges and Fittings

Bends
10" x 18.3mm, API 5L X65
(5D)
Anodes
10" anodes
Concrete Mattresses
concrete mattresses

1,171,925

Pipelines Cost Estimate 2006 Egypt - 10" line material

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xxxxxxx Company
Cost Estimating Department
Client
Description
Project

xxxxxxx
Pipelines
Development

16" Line Pipe Material

ALL COSTS IN USD
Material supply

Rev.

Reference
Number

Description

Norm

Qty

13,973

Unit cost

Overall
Total USD

total quantity

Total cost

Remarks

157

13,973

2,188,172

2,188,172

based on quotation

568.80

157

569

89,074

89,074

based on quotation

20012.20

176

20,012

3,530,152

3,530,152

based on quotation

1364.40

176

1,364

240,680

240,680

based on quotation

109.80

176

110

19,369

19,369

based on quotation

61.00

176

61

10,760

10,760

based on quotation

16" ASME 900 RTJ

No.

5,200

41,600

41,600

based on quotation

16" ASME 900 RTJ c/w bleed

valve

No.

5,850

11,700

11,700

based on quotation

No.

9,230

83,070

83,070

based on quotation

No.

131

432

131

56,592

56,592

based on quotation

No.

78

1,600

78

124,800

124,800

based on quotation

Line pipe

D3
D3

16" x 12.7mm Grade X65 line

pipe
16" x 12.7mm Grade X65
Contingency pipe
16" x 14.3mm Grade X65 line
pipe
16" x 14.3mm Grade X65
Contingency pipe
16"x 14.3mm Grade X65
spool material
16"x 14.3mm Grade X65
spool contingency
Flanges and Fittings

Bends
16" x 14.3mm, API 5L X65
(5D)
Anodes
16" anodes
Concrete Mattresses
concrete mattresses

6,395,969

Pipelines Cost Estimate 2006 Egypt16" line material

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xxxxxxx Company
Cost Estimating Department
Client
Description
Project

xxxxxxx
Pipelines
Development

Pipe line Coating

ALL COSTS IN USD
Technical Data

Rev.

Reference
Number

Description

$/m

Unit Rates
Quantity

Total price

Overall
Total USD

Remarks

Norm

Qty

7,005

67

7,005

469,348

469,348 Based on recent project data

No.

28

170

27

4,590

4,590 Based on recent project data

30

0 Based on recent project data

585

85

585

49,725

6,251

90

6,251

562,626

562,626 Based on recent project data

2.2mm 3L PE+110 Concrete

14,542

134

14,542

1,948,601

1,948,601 Based on recent project data

2.2mm 3L PE+105 Concrete

9,048

130

9,048

1,176,266

1,176,266

2.2mm 3L PE+120 Concrete

5307

145

5,307

769,515

769,515 Based on recent project data

No.

131

170

131

22,270

22,270 Based on recent project data

10" Line Pipe

2.2mm 3L PE +40mm
Concrete
Anode installation
16" Line pipe
3L PE coating
2.2mm 3L PE+40mm
Concrete
2.2mm 3L PE+70mm
Concrete

Anode installation
Storage of joint pipes

49,725

70,000 Based on recent project data for up to two months

5,072,942

Notes:
1. Prices for concrete coating are derived from previous experiences in the Mediterranean . The unit rates include allowance for material / mob / inspection and demob cost.

Pipelines Cost Estimate 2006 Egypt - Coatings

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Cost Estimating Department
Client
Description
Project

Rev.

Reference
Number

Linepipe transportation to Lay barge

xxxxxxx
Pipelines
Development

Description
10" Line pipes
16" Line pipe

ALL COSTS IN USD

Pipeline Technical data
joints /
No. of
Barge
Pipe length
Joints
trips

Unit Rates
vessel
hauls

7,132

585

75

36,089

2,958

55

54

Mobilization cost (3 OFF)

transportation vessel (3 off)

Day rate

No. of days

172,800

24,000

Total

Overall
Total USD

Remarks

172,800 unit rate = 57600 x3 (based on recent project data

49

1,176,000

Day rate = 8000 x3 (based on recent project data)

duration=laying time (49 days) plus 5 days intitial and
final cleaning less 5 days for early demob. Of two
vessels

Demobilization

172,800

Land transportation including

port fees / berthing/storage
etc

This cost covers collection of pipe from Petrojet coating

690,000 yard, establishment of a storage in the port etc. based
on recent project data undertaken by PMS

2,211,600
Note: Estimates are based on use of supply vessel for transportation of line pipe jopints to the lay barge.

Pipelines Cost Estimate 2006 Egypt - Transportation

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Cost Estimating Department
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Pipelines
Development

Shore Approach

Totals

Technical data
Rev.

Reference
Number

Description

Unit

Length

Unit rate

Total length

Total cost

Overall
Total USD

Remarks

Inshore Cofferdam / trench

(2m water depth)
Mobilization cost

55,000

Based on recent project plus 10%

onshore beach base

110,000

Based on recent project plus 10%

Cofferdam / causeway
construction

200

5,250

200

1,050,000

1,050,000

Based on recent project data

Near shore trench

200

6,500

200

1,300,000

1,300,000

Based on recent project data

Shore pull & trench backfilling

Removal Cofferdam /
causeway / site reinstatement

200

1,500

200

900,000

900,000

Based on recent project data (refer note below)

300,000

300,000

Based on recent project data

Demobilization cost

55,000

Trench ( 2m water depth to

4m water depth)
Mobilization
Trenching

200

615

200

123,000

Demobilization

13,865
D1

200

3,673,000

369,000

based on three days vessel time

123,000

Based on one day work for a spread of 123000 $/day

recent project basis +10%

246,000

based on two days vessel time

4,343,000

Note: Estimate is based on Lump Sum for 800 m shore pull and 200 m trench back fill.

Pipelines Cost Estimate 2006 Egypt - Shore approach

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Cost Estimating Department
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Pipelines
Development

Pipe Laying
ALL COSTS IN USD
Pipeline Technical Data

Rev.

Reference
Number

Description

Norm

Pipe length

No. Of joints

Laying norms
Joints / day

Unit Rates

No. of days

daily rate

total duration

total cost

Overall
Total USD

Remarks

Mobilization cost
Lay Barge

384,000

Survey vessel

75,000

10" Pipeline

7,132

585

Pipe lay Barge + Two Tugs

85

117,500

1,043,133

Supply Vessel

8,000

72,000

72,000

Survey vessel

25,000

13

325,000

325,000

150,500

1.54

232,021

232,021

mattresses inst
Onshore prefab of tie-ins

37
welds

24

1.54

13

1,250

16,250

1,043,133 Barge rate is inclusive of water and fuel

150,500

752,500

752,500

tie-in to riser at NI-P2

150,500

752,500

752,500

317,715

317,715

10%

16" Pipeline

36,089

2,958

pipe lay barge + two tugs

117,500

41

4,869,405

Supply Vessel

75

8,000

40

320,000

320,000

Survey vessel

25,000

45

1,125,000

1,125,000

150,500

3.42

514,208

514,208

Crossings/mattresses inst
Onshore prefab of tie-ins

82
welds

24

41

3.42

1,250

11,250

4,869,405 Barge rate is inclusive of water and fuel

150,500

752,500

752,500

Golden weld at land fall

35,000

35,000

35,000

761,611

761,611

10%

5 days allowed for completion of survey

after laying

11,250 material cost is included in line pipematerail

tie-in to riser at NI-P1

Weather Allowance

4 additional days allowed for prelay survey

ahead of the barge

16,250 material cost is included in line pipematerail

tie-in to riser at NI-P1

Weather Allowance

based on two day mob. Time plus USD

25000 allowance for mob. Of technical team
/equip.

Demobilization cost
Lay barge

384,000

Survey vessel

50,000

Based on one day vessel plus

personnel/equip.demob.

12,793,094
Notes:
1. All rates are based on recent project undertaken by PMS in 2006.
2. Estimate for Tie-in Installation is based on use of lay barge

Pipelines Cost Estimate 2006 Egypt - pipe Laying

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Pipelines
Development

Pipeline testing

Unit Rates
Rev.

Reference
Number

Description

Materials

Fabrication

Mob. Vessel and crew

Totals
Erection

No. of days

daily rate

Total

Overall
Total USD

14,400

43,200

43,200

Remarks
Based on three days of vessel time

10" Pipeline
Survey vessel

incl.

testing / dewatering vessel

14,400

72,000

72,000

pipeline reinstatement

14,400

43,200

43,200

Included in survey scope / pipe laying

Vessel daily rate is based on vessel ($8000) + a crew of
10 people at 45 $/hr+equipment 1000 $/day

16" Pipeline
Survey vessel

incl.

testing /dewatering vessel

14,900

89,400

89,400

Pipeline reinstatement

14,900

29,800

29,800

Demob. Vessel and crew

14,900

44,700

44,700

As built Documents

Included in survey scope / pipe laying

Vessel daily rate is based on vessel ($8000) + a crew of
10 people at 45 $/hr+equipment 1000 $/day+ onshore
base 500$/day

35,000

19

279,100

314,100

Note: Dewatering of 16" line is assumed to be from shore to platform

Pipelines Cost Estimate 2006 Egypt - testing &precommissioning

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