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8202 2
8202 2
8202 2
Werknorm
8202-2
August 2001
Dimensions in mm
Contents
1
2
3
3.1
3.2
4
5
Page
Layout, pipe configuration.......................................................................................................... 1
Piple supports, dimensions........................................................................................................ 2
Mounting the pipe support ......................................................................................................... 4
Mounting system types A, B and C............................................................................................ 4
Mounting system types D1 and D2 ............................................................................................ 6
Pipeline thermal expansion........................................................................................................ 8
Weights, drawings ..................................................................................................................... 9
Pos. U
FPS
Pos. V
Pos. U
SBS
SBSL
FPS
max. 30 m
Fig 1.
Table 1.
Designation
Slide bearing, standing
Slide bearing, standing, side movable
Fixed point, standing
Fixed point, standing, side movable
Code
SBS
SBSL, U, V
FPS
FPSL
Dim. standard
CS 8202-2
CS 8205-2
CS 8202-2
CS 8205-2
Pipe supports are selected on the basis of Company Standard 8202-2 according to:
-
Standards Leverkusen
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h2
h1
h3
d1
s1
T 80
l1
FPS:
SBS:
l1 = 200 mm
Insulation thickness s1 is selected with reference
inside pipe temperature
to inside pipe temperature in accordance with
20 C to 200 C
l1 = 200 mm
CS 81011.
over 200 C to 300 C
l1 = 300 mm
Fig. 2. SBS-type pipe support for all mounting system types, FPS for mounting system types D1 and D2
In the case of FPS-type pipe supports for mounting system types D1 and D2, additional parts (flat steel bar
35x8x35) are welded to the T-profile. See Section 3.2. for positioning.
FPS pipe supports for mounting system types A, B and C, l1 = 200 mm
s1
Cam,
angle steel
Nocken
L- Stahl DIN 1028
h1
h3
d1
h2
DN 25 bis DN 50 L20x3x30
DN 65 bis DN 200 L30x4x50
ND 25 to ND 50 L20x3x30
ND 65 to ND 200 L30x4x50
T 80
200
Fig. 3.
Standards Leverkusen
Seite 2 von 10
d1
25
33.7
32
42.4
40
48.3
50
60.3
65
76.1
80
88.9
100
114.3
125
139.7
150
168.3
200
219.1
Pipe support type
40
80+0
102
106
109
116
124
130
145
158
172
198
1
h1
Insulation thickness s1
60
80
100
h2 + h3
80+20 80+40 80+60
122
142
126
146
129
149
136
156
144
164
184
150
170
190
165
185
205
178
198
218
192
212
232
218
238
258
2
3
4
120
80+80
252
278
5
Nomenclature for a pipe support for a ND 50 pipe, slide bearing, standing, temperature up to 200 C, insulation thickness s1 = 60 mm, prepared for mounting system types A1, anti-corrosion treatment as specified in
CS 8110-F
Pipe support, CS 8202-2-50 SBS 200-60 A1-F
Table 3: FPS pipe supports for mounting system types A, B and C
Pipe
Nominal
diameter
d1
25
33,7
32
42,4
40
48,3
50
60,3
65
76,1
80
88,9
100
114,3
125
139,7
150
168,3
200
219,1
Pipe support type
40
1
h2 + h3 )
100-20
102
106
109
116
124
130
145
158
172
198
1
h1
Insulation thickness s1
60
80
100
h2 + h3
100+0 100+20 100+40
122
142
126
146
129
149
136
156
144
164
184
150
170
190
165
185
205
178
198
218
192
212
232
218
238
258
2
3
4
120
100+60
252
278
5
) For this insulation thickness, the bridge of the T 100 profile must be shortened by 20 mm.
Nomenclature for a pipe support for a ND 50 pipe, fixed point, standing, temperature up to 200 C, insulation
thickness s1 = 60 mm, prepared for mounting system type A1, anti-corrosion treatment as specified in CS
8110-F
Pipe support, CS 8202-2-50 FPS 200-60 A1-F
Standards Leverkusen
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3
3.1
SBS
Fig. 4.
Table 4: Parts list, mounting system for slide bearing, standing, with hook bolts as shown in Fig. 4
Quantity
for
mounting
A
B
C
1
2
Nomenclature
Material
Pos.
no.
DIN no.
CS no.
Part no.
Remarks
USt 37-2/
RSt 37-2
1.4510
CS 8226
1 292 001
for
ND 125
1.4510
CS 8226
1 291 002
for
ND 150
4.6/5
CS 8227
1 304 506
galvanized
4.6/5
CS 8227
1 304 508
galvanized
Washer 16
St
DIN EN
ISO 7091
1 345 035
St 37-2
CS 8399
1 290 752
Washer 17,5
St
DIN 436
1 345 115
Pipe support
)
)
)
Standards Leverkusen
Seite 4 von 10
FPS
Mounting
Nomenclature
Material
Pos.
no.
DIN no.
CS no.
Part no.
Remarks
USt 37-2/
RSt 37-2
1.4510
CS 8226
Hex bolt M 16 x 45
5.6/5-2
galvanized
5.6/5-2
galvanized
Washer 16
St
St 37-2
CS 8399
1 290 752
Washer 17,5
St
DIN 436
1 345 115
Pipe support
)
)
)
) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.
Standards Leverkusen
Seite 5 von 10
3.2
SBS
Mounting system D
Nomenclature
Pos.
no.
DIN no.
Drawing no.
Part no.
EL 44 599 - 4N
1 292 405
GTW 40
EL 44 598 - 4N
1 292 400
Material
Remarks
D1
D2
Pipe support
Hex bolt M 12 x 65
5.6/5-2
galvanized
Hex bolt M 12 x 85
5.6/5-2
galvanized
USt 37-2/
RSt 37-2
GTW 40
)
)
)
) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.
Standards Leverkusen
Seite 6 von 10
FPS
Mounting system D
Pos. 5 for mounting
system D2
Nomenclature
Pos.
no.
DIN no.
Drawing no.
Part no.
Remarks
EL 44 599 - 4N
1 292 405
GTW 40
EL 44 598 - 4N
1 292 400
Material
D1
D2
Pipe support
Hex bolt M 12 x 65
5.6/5-2
galvanized
Hex bolt M 12 x 85
5.6/5-2
galvanized
USt 37-2/
RSt 37-2
DIN 1017-1
USt 37-2/
RSt 37-2
GTW 40
)
)
) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment required are to be indicated in the order.
Standards Leverkusen
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Seite 8 von 10
Weights, drawings
Table 8:
Nom.
diameter
25
32
40
50
65
80
100
125
150
200
25
32
40
50
65
80
100
125
150
200
40
120
h2+h3
80+0
80+20
80+40
80+60
80+80
Inside pipe temperature 20 C to 200 C, and l1 = 200 mm
2.87
3.00
3.13
2.94
3.06
3.19
2.99
3.11
3.24
3.47
3.59
3.72
3.63
3.75
3.88
4.00
3.81
3.93
4.06
4.19
5.65
5.77
5.90
6.03
6.04
6.16
6.29
6.42
6.54
6.66
6.79
6.92
7.04
7.67
7.80
7.92
8.05
8.17
Inside pipe temperature over 200 C to 300 C, and l1 = 300 mm
3.94
4.07
4.20
4.00
4.13
4.26
4.06
4.18
4.31
4.54
4.66
4.91
4.70
4.83
4.95
5.08
4.88
5.00
5.13
5.26
6.71
6.84
6.97
7.09
7.11
7.24
7.36
7.49
7.61
7.74
7.86
7.99
8.11
8.74
8.86
8.99
9.11
9.24
Pipe support
drawing no.
LE 994 717-2N
LE 994 718-2N
LE 994 719-2N
LE 994 720-2N
LE 994 721-2N
LE 994 722-2N
LE 994 723-2N
LE 994 724-2N
LE 994 725-2N
LE 994 726-2N
Table 9: FPS-type pipe support weights for mounting system types A, B and C, l1 = 200 mm
3
Nom.
diameter
25
32
40
50
65
80
100
125
150
200
Standards Leverkusen
Insulation thickness s1
60
80
100
h2+h3
100+0
100+20
100+40
3.97
4.10
4.03
4.16
4.08
4.21
4.67
4.80
4.83
4.96
5.09
5.01
5.24
5.37
7.18
7.31
7.44
7.58
7.71
7.84
8.08
8.22
8.35
9.20
9.33
9.46
120
Pipe support
drawing no.
100+60
8.48
9.59
LE 994 727-2N
LE 994 728-2N
LE 994 729-2N
LE 994 730-2N
LE 994 731-2N
LE 994 732-2N
LE 994 733-2N
LE 994 734-2N
LE 994 735-2N
LE 994 736-2N
Seite 9 von 10
DIN 1017-1
Steel bars; Hot rolled flat steel for general Purpose, dimensions, weights, permissible
variations
DIN 1025-2
Hot rolled I-beams; Part 2: Wide flange I-beams, IPB-series; Dimensions, masses,
sectional properties
DIN EN 10 056-1
Structural steel equal and unequal leg angles; Part 1: Dimensions; German version
EN 10056-1:1998
DIN EN 10 056-2
Structural steel equal and unequal leg angles; Part 2: tolerances on shape and dimensions; German version EN 10056-2:1993
EN
EN
Hexagon nuts; Product grade C (ISO 4034:1999); German version EN ISO 4034:2000
Plain washers; Normal series, Product grade C; (ISO 7091: 2000); German version
ISO 7091:2000
CS 8101-1
CS 8110
CS 8205-2
Pipe supports, standing, laterally mobile, for pipes with heat insulation, surround pipe
support, slide bearing and fixed point; temperature 20 C to 300 C; nominal diameter
25 to 200
CS 8226
Pipe supports; glide plates and separator plates for piping from ND 25 to 100
CS 8227
CS 8250
CS 8252
CS 8399
EN
Previous versions
CS 82-2: 1970-12; 1974-05; 1976-05; 1980-10; 1982-04; 1988-03; 1998-10; 2000-08
Changes
The following changes were made to the version of August 2000:
a) Company Standard 8202, version of March 1988, was revised and issued separately as CS 8202-2 for
ferritic steel.
b) DIN standards updated.
Standards Leverkusen
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