Professional Documents
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Introduction of Simplex Castings
Introduction of Simplex Castings
ON
PROCESS OF COMPANYS AUDITING
Prepared and Presented to
ACKNOWLEDGEMENT:
I am neither a research expert nor a trend spotter; I am a management student with
foundation of management principles and theories, who is curious about various
sectors and its latest happenings.
Definitely, I cant ignore the technology, with Internet as the backbone and those search
engines which helped me in building up this research project.
To being with, I am obliged to Ms. BHAWNA TOMAR (Manager of Tax and Audit
of SIMPLEX CASTINGS LIMITED).who allotted me this interesting topic and without
whose guidance and constructive criticism this report might have not been completed .I
would like to thank all the Employees and individuals. I appreciate for their cooperation
and contributions for helping me in making project factual and information.
Lastly, I would like to thanks to the ALMIGHTY and my parents for their moral and
financial support and my colleagues with whom I shared my dad-to-day experiences
and received lots off suggestions that improved my work quality.
SHUBHANSI AGRAWAL
VIKASH GAVEL
DECLARATION
the
award
of
degree/diploma/certificate
MBA
in
this
degree
or
University
any
or
any
other
other
SHUBHANSI AGRAWAL
VIKASH GAVEL
CORPORATE PROFILE
Simplex Castings Limited (SCL) started in the year 1970 as a small Grey Iron
Foundry. Subsequently, it was converted into a Private Limited Company registered
under the Indian Companies Act, with its registered office at Mumbai India, on 30 Jan
1980.The Company went Public in 1993.It's Shares are listed in Mumbai Stock
Exchange. SCL is a well managed dividend paying company making profit since it's
inception.
The company is engaged in manufacturing of Heavy Engineering Castings in various
grades (as cast, machined & assembled condition) for all industrial sectors (both from
Domestic & International markets) like Steel Plants, Power Plants (Thermal, Hydro,
Wind), Railways, Mines, Cement, Chemical, Oil, Defense, Sugar, Earth Moving,
Machine Tools, Heavy Valves & Pumps Castings, Ship Building etc.
The company believes in developing new products in line with changing technology
and requirements of customers. Monitoring the international market in the present
scenario of changing economic condition , is a continual process adopted by the
company. Customer's satisfaction is embedded into the corporate culture. Each
employee is committed for quality adherence.
VISION
"Global Player in Foundry, Heavy Engineering & Projects"
CORPORATE MISSION
Projects from Concept to Commissioning and to Manufacture Engineeringoriented Eco-friendly Products for various Industrial Sectors involving Castings,
Machining & Fabrication.
CORE VALUES
- Customer Satisfaction
- Total Quality
- Cost Consciousness
- Care for Employees, Stake holders & Society
AWARDS & CERTIFICATIONS
Both Units of the company are ISO 9001:2000 Certified for its quality products. SCL is
registered with major Integrated Steel Plants, Power Plant Builders, Wind Mill
Manufacturers etc.. It is RDSO approved for Railway COCO Bogies, Casnub Bogies,
Truck frames, etc., .Our Labs are approved by International Inspection Agencies like
Lloyds. Bureau Verita, RITES, etc.
MAJOR ACHIEVEMENTS
First to export steel plant equipment to Russia.
First to bring Japanese Technology of Sinter plant in India.
First Indian Company to develop emission free coke oven doors in collaboration
with IKIO / YAMASAKI of Japan.
Completed Sinter Plant ( III ) on Turnkey contract basis in consortium with Mitsui
/ Kawasaki & Hitachi Zosen of Japan.
Developed critical castings of S.G. Iron pallets for Sinter Plants.
Successfully supplied 150 T Hot metal transfer car.
Machined 'A' &'B' radius segment of Slab Caster.
Successfully supplied chokes / cascades for rolling mills in finished
machined condition.
Fabricated Cooling Bed, Roll tables for Bar & Rod.
Regularly supplying SG Iron & C I Round Moulds.
A-Brackets, P-Brackets for ship building industry.
BHILAI PLANT
It has Induction and Cupola furnaces with an annual production capacity of 28000 MT.
It is a world class renowned Foundry. 30% of its annual production is exported to
different countries. It can make single piece of Grey Iron Castings weighing upto 45
MT. It is capable of producing a wide spectrum of cast iron castings like heat resistant,
acid resistant, Hi-chrome, wear resistant, Compacted Graphite iron castings etc.
It has Green Sand Molding Line - ARPA 1300 Jolt Squeeze Machine with fixed box size
of 1000 mmx1000mm and height 200-400 mm. Besides, it also have Hand Molding
facilities , a large sophisticated Design setup, Pattern Shop, Annealing furnace,
Machine Shop including CNC Machines, Fabrication shop, Assembly Shops, Sand
Blasting & Shot Blasting Plants. Unit has modern testing laboratories equipped with
spectrometers, Ultrasonic Testing facilities, modern physical lab, Micro structure testing
machine, etc.
URLA PLANT
It is a Mini Steel Plant manufacturing Engineering Special Steel Castings. It is
equipped with DETEM Plant imported from Germany for Metal Refining by Vacuum
Degassing method. Its single piece manufacturing capacity is up to 25 MT. This foundry
has sophisticated testing facilities Spectrometers, Hydrogen Analyzers, Cobalt X-ray
Machines, Ultrasonic Testing equipment etc.
KEY PERSONS
Shri Arvind Kumar Shah
Shri Ketan M. Shah
Shri Shailesh A. Shah
Shri Govardhan Gopalswamy
Shri Kisan Ratilal Choksey
Shri Hasmukhlal S. Parikh
Shri Shivji R. Shah
Shri Rajendra A. Shah
Chairman
Managing Director
Whole-time Director
Whole-time Director
Director
Director
Director
Director
CASTING PRODUCTS
Carbon & Alloy Steel Castings - Upto 35000 KGS
Steel Plants
Sinter Car Pallet
Body
Slag Cup / Ladle
Gear Wheel
Girth Gear
Kiln Tyre
Railways
Power Plants
Cement
Truck Frame
Valve Components
Mill Head
Rotor Hub
Grinding Ring / Balls
Pump Casing
Bearing Housing /
Girth Gear
Kiln Tyre
Kiln Support Rollers
Linner Plate
Support Rollers
Forged Wheels
&Axles
Rolling Mills Stand
Chocks
Grinding Ring &Balls
Bell &Hoppers
Cross Beam
Bearing Housing
Drop balls
Mainipulator Guard
Magnet Frame
Suspension Tube
Rollers
Journal opening
frame / Cover
Support Rollers
Sugar
Oil &Gas
Valve
Bearing Rollers
Components
Head Stock
Wheels
Crown Pinion
Butter Fly Valves
Mill Head
DPCV Valves
Girth Gear
QCNRV Valves
Support Rollers Gate Valves
Mill Head
Disc
Trash Turn
Door
Beam
Pump Bodies
Mining
M/C Tools
Gringing Ball
Gear Wheel
Bearing Housing
Support Rollers
Others
Gear Wheel
Bracket
Cross Beam
Linner Plate
Dragline Bucket
Sigma Line Pan
PE / CE Barrel
Bearing Rollers
Pulley
Gear Box
P Bracket
A Bracket
VALUED CUSTOMERS
The company is a global player. The customers are spread across the globe. Our
customers belong to wide spectrum of industries like Steel Plants, Power Plants
(Thermal, Hydro & Wind), Railways, Mines, Cement, Chemical, Oil & Gas, Sugar, Earth
Moving, Machine Tools, Heavy Valves and Pumps, Ship Building etc.
Few of our valued customers:
INDIA
Atomic Energy
Bharat Heavy Electricals
Bharat Earth Movers
Essar Group
Garden Reach
HEC
Indian Railways
Jindal Group
Larsen &Tubro
NTPC
Steel Authority of India
Suzlon
Tata Iron and Steel Company
Triveni
ABROAD
China Steel Corp., Taiwan
Danieli Corus Europe BV, The Netherlands
DMW Corpoation, Japan
GE Transportation System, USA
Hoogovens Tech., Netherland
Hyundai Heavy Industries Ltd., Korea
Ingersoll Dresser Pomp, France
Kawasaki Heavy Industries, Japan
Man Ferro Staal, Germany
Tyazhpromexport, Russia
VAI Siemens, Germany
INTRODUCTION
The word audit is derived from the Latin word audire which means to hear. It is an
important tool of management. It is concerned with making an analytical and critical
analysis of the books of accounts, checking and verification of evidence in support
of entries appearing in the books of accounts, and ascertaining the authenticity of the
financial statements. It is also concerned with the examination of accounting data to
determine the extent of an audit examination is too made on the basis of evidential
document such as invoice, money receipts and other records by the authorized
representative of the client. Auditor has used to send for the accountants and
hear whatever they had to say in connection with the accounts. The auditor has to look
into the facts behind figures and he must certify their accuracy. Auditing is to ascertain
the balance sheet and profit and loss account that they show a true and fair view of the
financial state of affairs of a concern. The Institute of Charted Accountants of India has
issued a number of statements of standard auditing practices and accounting
standards for guidance of Auditor of India.
Verifying that a proper distinction is made between capital and revenue items.
Ver i f i c a t i o n o f t h e t i t l e , e x i s t e n c e a n d v a l u a t i o n o f a s s e t s
a p p e a r i n g i n t h e b a l a n c e sheet.
Examination that the statutory requirements are complied with.
Verifications of the liabilities stated in the balance sheet.
Comparison of balance sheet and profit and loss account and other
statements with underlying records in order to see that they are in accordance
there with.
Checking the results shown by the balance sheet and profit and loss
account to see whether the results shown are true and fair.
Reporting to the proper person as to what extent, accounts reveal a true and fair
viewof the state of affairs and of the profit and loss account of the organization.
FUNCTION
Important functions of auditing can be summed up as follows:
Reviewing systems and procedures of business.
Examining documentary evidence to establish the accuracy of recorded
transactions.
Reviewing the system of accounting and Internal Controls.
To verify the valuation and existence of assets.
To examine the mathematical accuracy of accounting statements.
To see whether the statutory requirements have been complied with.
Reporting as to what extent, accounts exhibit true and fairness.
To make recommendations for improvement in Internal Control and Accounting
System.
To verify the distinction between capital and revenue items.
Audit ascertains whether the necessary books of account and allied records
have been properly kept and helps the client in making good deficiencies or
inadequacies in this respect
As an appraisal function, audit reviews the existence and operations of various
controls in the organizations and reports weaknesses, in adequacies , etc., in
them.
TYPES OF AUDITING WHICH ARE TO BE PREPARED IN MANUFACTURING
UNIT :
1. Tax audit
2. Cost audit
3. Internal audit
TAX AUDIT
Introduction
The Tax Audit season has started and its the time when the Assessees rush to their
Chartered Accountants (CA) to get their Tax Audit done in time and CAs work overnight
to get the audits of their clients done in time.
Background:The Tax audit was introduced by section 11 of the Finance act, 1984 by insertion of a
new section 44AB to the Income Tax Act, 1961 w.e.f. 1st April, 1985.
Applicability
1.A Person carrying on business is required to get his books of account compulsorily
audited u/s 44AB If the total sales, turnover or gross receipt in business for the
previous year relevant to assessment year exceed or exceeds Rs. 60 Lakh for the
Assessment year 2011-12 and 2012-13 (Rs. 1 Crore from the assessment year 201314).
2. A person carrying on profession is required to get his books of account compulsorily
audited u/s 44AB, if his gross receipts in profession for the previous year relevant to
the assessment year exceeds 15 lakh for the assessment year 2011-12 and 2012-13
(Rs. 25 lakh from the assessment year 2013-14).
3. A person covered u/s 44AE, 44BB or 44BBB is required to get his books of account
compulsorily audited u/s 44AB if such person claims that the profits and gains from the
business are lower than the profits and gains computed under these
sections(irrespective of the turnover)
4. A person covered u/s 44AD is required to get his books of account compulsorily
audited u/s 44AB if such person claims that the profits and gains from the business are
lower than the profits and gains computed in accordance with the provisions of section
44AD(1) and if his income exceeds the maximum amount which is not changeable to
tax(i.e basic exemption limit).
Auditors Responsibility:It is the professional duty of the CA to ensure that the audit accepted by him gets
completed on or before the due date. If there is any unreasonable delay on his part, he
is answerable to ICAI, if the complaint is made by the client. However, if the delay in
the completion of audit is attributable to his client, the tax auditor cannot be held
responsible.
OBJECTIVES OF AUDITING
There are two main objectives of auditing. The primary objective and the secondary or
incidental objective.
a. Primary objective as per Section 227 of the Companies Act 1956, the primary
duty (objective) of the auditor is to report to the owners whether the balance sheet
gives a true and fair view of the Companys state of affairs and the profit and loss A/c
gives a correct figure of profit of loss for the financial year.
b. Secondary objective it is also called the incidental objective as it is incidental to
the satisfaction of the main objective. The incidental objective of auditing are:
i. Detection and prevention of Frauds
ii. Detection and prevention of Errors.
Auditing
1. Meaning
2. Nature
It is concerned with
establishment of reliability of
financial statements.
3. Objects
The object is to
ascertain the trading results.
4. Commencement
5. Scope
(6) Errors. omission, fraud and mistakes can be detected and prevented due to
effective auditing of
Cost Accounts.
(7) It facilitates cost control and cost reduction.
(8) It creates cost consciousness among employer and employees.
(9) It assists in valuation of stock of materials. work in progress and finished goods.
(10) It ensures maximum utilization of available resources.
II. Usefulness to the Government:
(1) Cost Audit helps in fixing contract price in cost plus contract.
(2) Helps in fixing of selling price for essential commodities.
(3) Enables Government to focus attention on inefficient work.
(4) Enables Government to give protection to certain industries.
(5) Facilitates settlement of trade disputes.
(6) It imposes an automatic check on inflation.
III. Usefulness to the Shareholders:
(1) It ensures more profit and high return to the shareholders.
(2) It creates an image of creditworthiness of the concern.
(3) It reflects a high degree of reliability to cost data.
(4) It ensures efficient management in utilization of plant and machinery, land and
building, worker and employees etc.
COST ACCOUNTING RECORDS
The areas of activity in respect of which cost accounting records are to be maintained
under Cost Accounting Record Rules are :
(1) Raw Materials, Components, Stores and Spare Parts
(2) Salaries and Wages
(3) Service Department Expenses
(4) Utilities
(5) Depreciation
(6) Other Overheads
(7) Conversion Cost
(8) Research and Development Expenses
(9) Interest
(10) Joint Products and By-products
(11) Work in Progress and Finished Goods Stock
(12) Cost Statements
(13) Records of Physical Verification
(14) Packing
(15) Production Records
COST ACCOUNTING RECORDS RULES,2011
MCA had earlier issued 44 'Cost Accounting Record Rules' in respect of number of
products / industries (as listed under section 209 (1) (d) of Companies Act)
Each book of account and the Performa prescribed by the rules made for specific
industry should be completed within the prescribed time limit after the end of the
relevant financial year of the company
However, in super session of 36 out of 44 cost accounting record rules, MCA issued
the general Cost Accounting Records Rules known as The Companies (Cost
Accounting Records) Rules, 2011 vide G.S.R. 429(E) dated 3 rd June, 2011.
According to these rules, all companies engaged in activities of production or
manufacturing, etc. (for which cost accounts records have been prescribed) should
maintain accounting records relating to the utilisation of materials, labour and other
items of cost
As per subrule (2) of Rules1, these rules have come into force on the date of
publication in the Official Gazette i.e. 3rd June, 2011 .
APPLICABILITY
India aggregate value of net worth as on the last date of immediately preceding
financial year exceeds Five crores of rupees.
Wherein the aggregate value of the turnover made by the company from sale or
supply of all products or activities during the immediately preceding financial
year exceeds Twenty crores of rupee.
Wherein the companys equity or debt securities are listed or are in the process
of listing on any Stock exchange, whether in India or outside India aggregate.
(3) The cost records shall be maintained in accordance with the generally accepted
cost accounting principles and cost accounting standards issued by the Institute; to the
extent these are found to be relevant and applicable. The variations, if any, shall be
clearly indicated and explained.
(4) The cost records shall be maintained in such manner so as to enable the company
to exercise, as far as possible, control over the various operations and costs with a
view to achieve optimum economies in utilization of resources. These records shall
also provide necessary data which is required to be furnished under these rules.
(5) All such cost records and cost statements, maintained under these rules shall be
reconciled with the audited financial statements for the financial year specifically
indicating expenses or incomes not considered in the cost records or statements so as
to ensure accuracy and to reconcile the profit of all product groups with the overall
profit of the company. The variations, if any, shall be clearly indicated and explained.
(6) All such cost records, cost statements and reconciliation statements, maintained
under these rules, relating to a period of not less than eight financial years immediately
preceding a financial year or where the company had been in existence for a period
less than eight years, in respect of all the preceding years shall be kept in good order.
(7) It shall be the duty of every person, referred to in sub-section (6) and (7) of section
209 of the Companies Act, 1956 (1 of 1956), to take all reasonable steps to secure
compliance by the company with the provisions of these rules in the same manner as
he is liable to maintain accounts required under sub-section (1) of section 209 of the
said Act.
Form of the Compliance Report
Every company to which these rules apply shall submit a compliance report, in respect
of each of its financial year commencing on or after the 1st day of April, 2011, duly
certified by a cost accountant, along with the Annexure to the Central Government, in
the prescribed form. 6. Time limit for submission of Compliance Report Every
company shall submit the compliance report referred to in rule 5 to the Central
Government within one hundred and eighty days from the close of the companys
financial year to which the compliance report relates.
Authentication of Annexure to the Compliance Report
The Annexure prescribed with the compliance report, as certified by the cost
accountant, shall be approved by the Board of Directors before submitting the same to
the Central Government by the company.
Appointment of Cost AuditorAs per Rule 5, the Compliance Report and annexure thereto is required to be certified
by a cost accountant as defined under Rule 2(c).
As per Rule 7, the annexure to the Compliance Report is to be duly approved by the
Board of Directors.
A cost accountant within the definition of these Rules does not include:
a) A member holding a part-time certificate of practice; or
b) A member who is in full time employment whose membership fees are in arrears;
c) A member of ICWAI who has been admitted as a member through reciprocal
arrangement of membership by virtue of being a member of Institute of Management
Accountants USA.
Capacity
Determination
CAS2
(Revised
2012)
Capacity
Determination
CAS3
Overheads
CAS3
Overheads
9
1
6
3
For determination of capacity
4
9
8
8
To bring uniformity and consistency in the principles and
2
methods of determination of capacity with reasonable
6
accuracy.
4
9
For Collection, Allocation, Apportionment and Absorption of 4
overheads
0
1
8
To bring uniformity and consistency in the principles and
4
(Revised
2011)
CAS4
CAS5
CAS6
CAS7
CAS8
CAS9
CAS10
CAS11
CAS12
CAS13
CAS14
7
3
3
Cost of
To determine the assessable value of excisable goods used 6
Production for
for captive consumption.
1
Captive
2
Consumption
7
Average
To determine averaged/equalized transportation cost
4
(equalized) Cost
0
of Transportation
8
3
Material Cost
To bring uniformity and consistency in the principles and
5
methods of determining the material cost with reasonable
1
accuracy in an economically feasible manner.
7
0
Employee Cost
reasonable accuracy.
CAS15
Selling and
Distribution
Overheads
CAS16
CAS17
Interest and
Financing
Charges.
3
6
3
6
1
4
1
4
4
9
Production report
Rejections/Wastages/Scrap report
Report on stoppage of Machines with reasons
Idle time report with reasons
Machine utilization report
By-product & joint Products
2.Work-in-Progress and Finished Goods
Process stock register-cost center-wise and product wise
Finished goods stock register-product-wise
Daily Stock Accounts (DSA) maintained under Central Excise Law
3.Raw Materials and Stores Accounting
Goods Received Register
Bin Cards
Materials/Stores ledgers
Packing Materials
4.Employee Cost Attendance registers/Sheet
Wages/Salary Sheets
Leave and Gratuity payments
5.Repairs and Maintenance Works order register/card showing material and spares consumed and labour
utilized.
Procedure followed for routine maintenance.
Details major breakdowns & Repairs.
Details of Abnormal Repairs & Reconditioning activities.
6.Utilities (water, Steam, Power, DM Water, Air, Effluent Treatment) Record of input and output.
Records of cost center-wise allocation of outputs.
7.Overheads Details such as production hours, labour hours, machine hours to facilitate
distribution of overheads.
Overheads Keys.
8.Cost Accounts Overheads analysis register.
Cost center-wise assets register.
Product ledger.
Annexures and proformae as per rules.
Reconcilation of profit/loss as per cost records and financial records.
9.Sales Product-wise sales analysis.
Stock Transfer.
INTERNAL AUDIT
Internal audit is an independent management function, which involves a continuous
and critical appraisal of the functioning of an entity with a view to suggest
improvements thereto and add value to and strengthen the overall governance
mechanism of the entity, including the entity's strategic risk management and internal
control system.
Evolution of Internal Audit
Understanding the evolution of internal audit is important because the old image still 1
exists to some extent for modern internal auditors. K. H. Spencer Pickett , a noted
author in the field of internal audit, has identified the following stages in the evolution of
modern internal audit:
As a Sibling of External Audit
In the initial stages, internal audit began as an extended arm of an external/statutory
audit of financial statements. The main, but rather restricted, function of the internal
audit at this stage was verifying the reliability of the financial information included in the
financial statements. The internal audit function in this stage of evolution could not
understandably add much value to functioning of the entity.
As a Cross Check
In this stage of its evolution, internal audit was also required to test non financial
information and transactions in terms of their correctness and compliance with the laid
down policies and procedures.
As a Probity Policy
At this stage of its evolution, the internal audit came to be more concerned about the
probity aspects of the transactions especially those involving liquid and highly movable
assets such as cash, stocks, etc.
transactions. Thus, emerged the modern internal audit where the latter was
established as a separate function, in house or outsourced, with clearly laid down
missions and objectives to be achieved. As of today, internal audit undeniably is the
backbone of a sound corporate governance system.
Enhanced compliance requirements
Increase in the geographical spread of the businesses has also led to crossing of
political frontiers by businesses in a bid to tap global capital. This has thrown up
compliance with the laws of the home country as well as the laws of that land as a
critical factor for existence of businesses abroad.
MAJOR AREAS OF INTERNAL AUDIT
Purchase audit
Sales audit
Accounts audit
Operation audit etc.
CONCLUSION
The goal of an audit is to form and express an opinion on financial statements and
resource utilization. The audit is performed to get reasonable assurance on whether
the financial statements are free of material misstatement. An audit also includes
assessing the accounting principles used and the significant estimates made by the
management. Audit conclusions and reporting are one of the principles governing an
audit. Reporting is the last procedure of the process of an audit.
The auditor discusses his observations with those charged with governance, such as
the audit committee of the company, before finalizing the report. The auditor should be
firm in his opinion, and exercise his independence at this level. This part of the audit is
critical, and calls for resilience on the part of the auditor. An audit report, being a public
document, should be drafted skilfully. The code of conduct prohibits an auditor from
divulging any information received by him in the course of his professional assignment,
unless legally required so to do.