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cutting|the|world

Cutting tools
for rotary drum cutters

CONTENT

Round attack picks,


pick boxes,
retaining clips
For erkat and erket rotary drum cutters and cutter wheels

erkat and erket rotary drum cutters work under extremely hard conditions in trenching, demolition, rock
excavation and tunnelling, in steel mills as in other
unusual applications. This puts very high demands on
the cutter drums and cutting tools.

In our range of cutter picks, we have paid special


attention to the optimum shape, high quality materials
and sustainFromle quality of the production process.
This helps you to keep your consumFromle costs to
a minimum.

The result of many years experience, with machines


working in thousands of applications aroand the
world, can be seen in the type of picks used and their
cutting pattern on erkat equipment. This unique combination provides maximum productivity with minimum
wear, ensuring the economical performance of erkat
drum cutters even in the hardest conditions. Modern
technology and continuous product development are
the basics for ensuring the economic benefits of using
our drum cutters and cutting tools.

This catalogue should provide an overview of our


standard range of cutter tools, pick boxes and retainer
clips, suitable for a wide range of applications.
If you have an extremely unusual application or requirement, dont hesitate to contact us. Our specialists are pleased to provide advice and support in your
search for the most suitable cutter tools.

In addition to alternative design cutter drums, we also


offer a large variety of pick types even for unusual
applications.

Profiling cutter head

Tunnelling cutter head

Several picks piece by piece


Cutting tools for
Symbol

erkat Product
catalogue
Page

erket Product
catalogue
Page

Tool catalogue
Page

Transverse drum
cutters

16
16
16
16
16
16
16
16
16
16

6
7
7|8
9
9
10
10
10
12
13

ER 100 L
ER 250 L
ER 400 L
ER 450 L
ER 600 L
ER 1500 L
ERL 700
ERL 1100

Longitudinal drum
cutters

22
22
22
22
22
22
22
22

7
7
7
8
8
10
8
11

EX
EX
EX
EX

20
30
45
60

Surface Planers
(Exactor)

16
16
16
16

6
7
7
7

ES
ES
ES
ES

20
30
45
60

Universal cutters
(Flexator)

18
18
18
18

6 | 14
7 | 14
7 | 14
7 | 14

20

14

Model

Cutter type

ER
ER
ER
ER
ER
ER
ER
ER
ER
ER

50
100
250
600
650
1200
1500
2000
3000
5500

NEW EST 600

Trencher For slot


cutting

ERW
ERW
ERW
ERW

Cutter wheels
(Erwetor)

22
22
22
22

9 | 10
9 | 10
10
10

NEW ETR 3

chain trencher

24

10

EK 600
EK 800

Chain cutterS
(Erkator)

26
26

10
10

400
600
1000
1200

Non-standard and special picks


Tools for installation and removal

Wood cutting head

ES RANGE with wood and slotting wheels

4-5

14 - 18
19

An ER range transverse drum cutter cutting rock

Additional head designs are in main product catalogue.

Several picks
piece by piece

Roand attack picks


The tungsten carbide insert braised into the body
of the pick is at the heart of the cutting operation and
is subject to extreme stresses due to it coming
continuously into contact with the rock.

Tungsten carbide insert

Head

The pick body, (head and shaft) is made from heattreated steel and serves as the support for the
tungsten carbide insert and also as protection for the
pick box. The tungsten carbide insert is extremely
wear resistant and tough to withstand impact.

The optimum shape


The type of roand attack picks and their pattern on
the cutter drum determines how effectively rock is cut
which requires specialist knowledge and expertise in
geology and cutting technology.

Pick
Pick box

The insert is a sintered material made up of tungsten


carbide with a cobalt binder. Depending on application, a variety of carbide grades and shapes are
availFromle.

It is the pick that breaks portions of rock out during


the cutting operation. Due to the range of rock types,
their hardness and toughness, a variety of drum design are required to achieve optimum penetration
in each type of rock.

Depth of penetration

Rock

Crushing zone

For each model of drum cutter, erkat offers a range of


pick types allowing the best possible solution for each
application. For example:

ER 17/75/70/30 (2)
Standard pick head with medium diameter insert, for use in soft to
medium hard rock
ER 22/75/70/30 (3)
Standard pick head with medium diameter insert, for use in medium to
hard rock
ER 25/77/70/30 (4)
Standard pick head with large diameter insert, for use in very hard rock

Rock

ER 30/77/70/30 (5)
Standard pick head with large insert cap, for use in soft to medium
hard but Fromrasive rock

Groove for retainer clips

Pick Boxes

Pick boxes with wear resistant,


exchangeFromle wear sleeves

Pick boxes welded onto the cutter head determine


where and how picks penetrate into the rock. The
special attack angle ensures a continuous rotation
of the pick creating a self sharpening action for the
tungsten carbide insert during the cutting action.
The correct angle ensures maximum productivity
with minimum wear. Pick boxes are also made from
specially heat treated steel and depending on applications, are availFromle with exchangeFromle wear
sleeves.

Standard pick boxes without


wear sleeves

Cutter drum

ER 15/90/70/30 (1)
Narrow pick head with small diameter insert, for use in soft rock

Pick spacing

Shaft

Retaining clips
Retaining clips ensure that picks do not fly out of
the pick boxes. Various types of retaining clip are
availFromle depending on pick type and application
area e.g. retaining collars for soft rock or circlip
type systems for hard rock applications.
For quick and easy changing of picks, erkat offers
the QuickSnap retaining system, which allows picks
to be changed in a matter of seconds. This represents
a saving of over 50% in time compared with normal
circlip or knock on retainer systems.

H
Retainer
sleeve on
the shaft

K
Knock on
retainer

C
Retaining
clip

S
Circlip
retainer

QS
erkat
QuickSnap

Easier and quicker pick changes with erkat QuickSnap

ER 100|ER 250 X |ER 250


ER 100 L|250 L|400 L
EX 30|45|60 ||ES 30|45|60
EST 600

Till 06-2012

EX 20
ES 20

12

Cutter drum

20

14

15

11,4

86

From 06-2016

48

ER 50

45

Till 05-2016

86

ER 50 X

Cutter drum

20
38

20
27

Pick box

PH 50

Pick box

PH 50 N

Pick box

PH 80

Pick box

PH 250

Pick type

ER 12/45/38/20 K

Pick type

ER 09/51/25/20 K

Part Number

70 04 99

Part Number

70 04 50

Part Number

71 12 22

Part Number

72 10 24

Part Number
Application

12 45 38 20

Part Number
Application

9 51 25 20

Concrete, soft to
medium hard rock

Soft rock, salt, gypsum

16
15

89

100

55

48
15
30

28

63

33

28

54

11,4
24

19

16

46

16

19

88

11,5

48

13

20
44

14
26

20
38

20
44

Pick type

ER 11/28/24/12 C

Pick type

ER 19/33/30/15 S

Pick type

ER 16/28/26/14 H

Pick type

ER 13/48/44/20 H

Pick type

ER 16/46/38/20 C

Pick type

ER 16/48/32/20 H

Part Number
Application

11 28 24 12

Part Number
Application

19 33 30 15

Part Number
Application

16 28 26 14

Part Number

13 48 44 20

16 48 32 20

Pick type

ER 15/48/44/20 H

16 46 38 20
Concrete, soft to
medium hard rock

Part Number

Asphalt, concrete, soft


to medium hard rock

Part Number
Application

Pick type

ER 19/48/36/20 H

Part Number
Application

15 48 44 20

Part Number
Application

19 48 36 20

Concrete, soft to
medium hard rock

Asphalt, concrete, soft


to medium hard rock

Concrete, soft to
medium hard rock

Retainer

Retaining clip
ES 50

Retainer

Circlip retainer
SG 100

Retainer

Retaining clip
ES 250

Part Number

99 99 99 51

Part Number

99 99 99 90

Part Number

99 99 99 91

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Asphalt

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


6

ER 250
ER 450 L|600 L
ERL 700

ER 600|ER 650
ERW 400|600

From 07-2012

W < 130 mm

64
25

91

51
22
45

113

22

19

25
60

Pick box

PH 450 UA

Pick type

ER 19/51/45/22 H

Pick box

PH 600

Pick type

ER 22/64/60/25 H

Part Number

72 10 25 UA

Part Number
Application

19 51 45 22

Part Number

76 10 25

Part Number
Application

22 64 60 25

Asphalt, soft and


abrasive rock

17

17

46

64

64

64
22
38

102,5

45

105

45

98,5

22
38

19

15

139,5

12

12

Asphalt, soft and


abrasive rock

142,5

replaces the previous type


PH 450
(part number 72 10 25)

142,5

22

Till 12-2015

22
38

25

25

25

60

60

60

Pick type

ER 12/45/38/22 HC

Pick type

ER 12/45/38/22 C

Pick type

ER 15/46/38/22 C

Pick type

ER 17/64/60/25 C

Pick type

ER 17/64/60/25 Q

Pick type

ER 19/64/60/25 Q

Part Number
Application

12 45 38 23

Part Number
Application

12 45 38 22

Part Number
Application

15 46 38 22

Part Number
Application

17 64 60 25

Part Number
Application

17 64 60 26

Part Number
Application

19 64 60 26

Retainer

Retaining clip
ES 450

Retainer

Retaining clip
ES 450

Retainer

Retaining clip
ES 450

Retainer

Retaining clip
ES 600

Retainer

QuickSnap
QS 600

Retainer

QuickSnap
QS 600

Part Number

99 99 99 96

Part Number

99 99 99 96

Part Number

99 99 99 96

Part Number

99 99 99 94

Part Number

99 25 00 25

Part Number

99 25 00 25

Concrete, medium hard


and abrasive rock

Concrete, medium hard


rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Concrete, medium hard


rock

Concrete, medium hard to


hard rock

Concrete, medium hard to


hard rock

Concrete, medium hard to


hard rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


8

ER 650

From 01-2016

75

75

151

17

17

151

W > 130 mm

ERL 1100
ETR 3
30

30

30

ER 1200|1500|2000
ERW 400|600|1000|1200
EK 600|800

30
70

30
70

Pick type

ER 17/75/70/30 S

Pick type

ER 17/75/70/30 C

Part Number
Application

17 75 70 30 E

Part Number
Application

17 75 70 30 S

Medium hard rock

Medium hard rock

Pick box

PH 1200

Pick box

PH 1500

Pick box

PH 1000

Part Number
For drum
cutter model

71 10 26

Part Number
For drum
cutter model

71 10 22

Retainer

Circlip retainer
SG 1500

Retainer

ERW 400, ERW 600,


ERW 1000, ERW 1200

Retaining clip
ES 1500

Part Number

99 99 99 99

Part Number

99 99 99 98

Part Number
For drum
cutter model

71 16 10
ER 650
ERL 1100

ER 1200

Replacement wear sleeve


Part Number

71 10 29

15

30
70

30
70

30
70

155

77

77

157

75

75

155

75
30
70

30

25

155

22

19

155

90

170

17

29
70

30
70

Pick type

ER 15/90/70/30 Q

Pick type

ER 17/75/70/30 Q

Pick type

ER 19/75/70/30 Q

Pick type

ER 22/75/70/30 Q

Pick type

ER 25/77/70/30 Q

Pick type

ER 30/77/70/29 Q

Part Number
Application

15 90 70 35

Part Number
Application

17 75 70 35

Part Number
Application

19 75 70 35 E

Part Number
Application

22 75 70 30

Part Number
Application

25 75 70 35

Part Number
Application

30 77 70 32

Retainer

QuickSnap
QS 5000

Retainer

QuickSnap
QS 5000

Retainer

QuickSnap
QS 5000

Retainer

QuickSnap
QS 5000

Retainer

QuickSnap
QS 5000

Retainer

QuickSnap
QS 5000

Part Number

99 50 00 30

Part Number

99 50 00 30

Part Number

99 50 00 30

Part Number

99 50 00 30

Part Number

99 50 00 30

Part Number

99 50 00 30

Salt, gypsum, medium


hard, fractured rock

Concrete, medium hard


rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Concrete, medium hard


rock

Concrete, medium hard


to hard rock

Steel, concrete, hard to


very hard rock

Soft to medium hard,


abrasive rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


10

11

ER 5500

38

38/3

ER 3000

Pick box

PH 5300

Pick box

Part Number

75 30 10

Part Number

75 30 20

Replacement wear sleeve

Replacement wear sleeve


Part Number

PH 5500

Part Number

75 30 11

75 30 21

19
19

80

176

100

77

157

90

170

38/30
80

38/30
80

156

25

25

38
80

38
80

Pick type

ER 19/90/80/38-30 Q

Pick type

ER 25/77/80/38-30 Q

Pick type

ER 19/100/80/38 S

Pick type

ER 25/80/80/38 S

Part Number
Application

19 90 80 38 E

Part Number
Application

25 77 80 35 E

Part Number
Application

19 100 80 38

Part Number
Application

25 80 80 38

Retainer

QuickSnap
QS 5000

Retainer

QuickSnap
QS 5000

Retainer

Circlip retainer
SG 5500

Retainer

Circlip retainer
SG 5500

Part Number

99 50 00 30

Part Number

99 50 00 30

Part Number

99 55 00 38

Part Number

99 55 00 38

Soft rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Concrete, medium hard to


very hard rock

Soft rock

Concrete, medium hard to


very hard rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


12

13

Picks For Cutting wheels


ES 20|30|45|60
EST 600
ES Range
Wood wheels

ES 20|ES 30
slotting wheels

ES 20|ES 30|ES 45|ES 60


Straight tooth for Wood wheels
From 04-2016

14

15

Till 12/2015

ES 45|ES 60
EST 600
slotting wheels

Pick box

for ES drag picks

Pick box

PH 70

Pick box

PH 100 N

Part Number

79 10 35

Part Number

71 10 32

Part Number

79 10 04 E

Pick type

Part Number
Application
26

Straight tooth with


thread connection

Part Number
Application

57 13 70
Wood, tree stumps

Straight tooth
(right) with hole
57 13 71
Wood, tree stumps

Pick type

Straight tooth
with hole
57 13 73
Wood, tree stumps

10

14
25

63

33

55

29

66

26

Pick type

19

16

22

Straight tooth
(left) with thread
connection
57 13 72
Wood, tree stumps

15
30

Pick type

ES drag picks

Pick type

ER 16/29/25/14 C

Pick type

ER 19/33/30/15 S

Pick type

Part Number
Application

79 10 34
Wood, tree stump

Part Number
Application

16 29 25 14
Asphalt, concrete, soft
to medium hard rock

Part Number
Application

19 33 30 15
Asphalt, concrete, soft
to medium hard rock

Part Number
Application

Retaining pin

ES 06

Retainer

Retaining clip
ES 70

Retainer

Circlip retainer
SG 100

Part Number

70 50 69

Part Number

99 99 99 76

Part Number

99 99 99 90

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Part Number
Application

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


14

15

Special and
non-standard
picks
ER 250|ER 600|er 650|ER 1500|er 2000 RANGE
Dragon-Tooth-Picks

25

22

Pick box
Part Number
Typ
till 12/2014
from 01/2015

for threaded
side

72 63 25 44
70 66 00 G

Pick box
Part Number
Typ
till 12/2014
from 01/2015

for nut side

38/3

ER 600-W|ER 650-W Range


Wood cutting picks for HolzCutter drum

Pick box

PH 450 UA

Pick box

PH 600 UA

Pick box

PH 5300 DT

Part Number

72 10 25 UA

Part Number

76 10 25 UA

Part Number

71 16 11 UA

72 63 25 43
70 66 00 S
22

22

70 65 57 14 R
70 65 00 R
Wood, tree stump

Pick type
Part Number
Typ
till 12/2014
from 01/2015
Application

20 cutters
left

70 65 57 14 L
70 65 00 L
Wood, tree stump

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Pick type
Part Number
Typ
till 12/2014
from 01/2015
Application

22
38

40 cutters
straight

70 65 58 14
70 65 00
Wood, tree stump

67

127

58

Part Number
Typ
till 12/2014
from 01/2015
Application

20 cutters
right

89

46

Pick type

115

22

25
46

38 / 30
50

Pick type

DT 22/46/38/22

Pick type

DT 22/58/46/25

Pick type

DT 22/67/50/38-30

Part Number
Application

22 38 46 22
Soft to medium hard,
abrasive ground and
rock

Part Number
Application

22 46 58 25
Soft to medium hard,
abrasive ground and
rock

Part Number
Application

22 67 50 38
Soft to medium hard,
abrasive ground and
rock

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


16

17

Special and
non-standard
picks

Mounting and
dismantling
tools

ER 650|ER 1200|Er 1500 Range


Picks for mixing applications

ES Range
Steel brush for
brush drum

Pick box

PH 3000 MIX

Pick box

PH 600 MIX

Part Number

76 50 05

Part Number

76 50 01

160

135

25

38/3

15

Tool
Part Number
for picks with shaft diameter 20-30 mm

Knock-out tool

Tool

Puller for picks with retaining sleeves

Part Number
for picks with shaft diameter 20-22 mm
for pick ER 16/48/32/20 HC (S. 7)

99 99 99 97
99 99 99 13

99 99 99 95

M16

55

63

80

162

97

174

for ES 20 and ES 30
Steel brush type

BR 14/100/M16

Part Number

64 27 51

Part Number
for retaining clip ES 250
for retaining clip ES 450
for retaining clip ES 600
for retaining clip ES 1500

25
45

Pick type

EF 55/97/62/38-30 S

Pick type

EF 63/80/45/25 W

Part Number
Application

76 50 06
homogene, soft and sticky
ground

Part Number
Application

76 50 02
homogene, soft and
sticky ground

M24

Retainer

ES 3000 MIX

Retainer

Fastening disk and


lock nut

Part Number

76 500 60

Part Number

Disk 76 50 03
Nut 62 30 06

Mounting tool
for retaining clips

Dismantling tool
for retaining clips

99 99 99 42
99 99 99 47
99 99 99 83
99 99 99 39

99 99 99 43
99 99 99 48
99 99 99 82
99 99 99 36

300

250

22

38/30
62

Tool

fr ES 45 and ES 60
Steel brush type

BR 22/200/M24

Part Number

64 27 52

Tool
Part Number
for picks with shaft diameter Till 25 mm
for picks with shaft diameter From 30 mm

Mounting gripper for circlip retainers

Tool
Part Number

Puller tool for QuickSnap retainers

Tool
Part Number
for picks with shaft diameter 20-25 mm
for picks with shaft diameter 30-38 mm

Knock out tool for stuck picks

99 99 99 40
99 99 99 46

99 99 50 00

99 99 99 38
99 99 99 37

Dimension in mm | Associated installation and removal tools on page 19


Delivery ex stock |
Delivery upon request

Order hotline +49 (0)3695 85025-0 | www.erkat.de | info@erkat.de


18

19

cutting|the|world

Canada

Russia

United Kingdom
Germany
Austria/Switzerland

France
Spain

USA
USA

Marokko

Turkey
Algeria

Qatar
Saudi Arabia

Egypt
Mexico
Columbia

China
India

Kenya

Ecuador
Brasil
Namibia
Chile

South Africa
Argentina

Australia

Hauptsitz Deutschland
Tochterfirmen/Handelspartner

erkat has a global network of experienced business partners including


their own subsidiaries and distributors.
For more information please contact:
www.erkat.de

Ansprechpartner:

erkat | spezialmaschinen | service | gmbh


jeremiasstrae 4
d-36433 leimbach | germany
erkat | spezialmaschinen | service | gmbh
service | production
ulmenstrae 3
d-36469 hmbach | germany
This catalogue is used to describe our products and the accessories.
The information contained in it does not imply any certified properties
or indicate any suitability for certain or assumed purposes. Technical changes
are reserved without prior announcement. We disclaim any liability arising
from the illustrations and information in the catalogue and from
all our representatives.
2016 | Englisch | V1.0

tel
fax
e-mail
internet

+49 3695 85025-0


+49 3695 85025-99
info@erkat.de
www.erkat.de

Japan

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