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Industrial Shed
Industrial Shed
Location:
Bangalore , KARNATAKA
INDUSTRIAL SHED
The Structure is Framed and has a proper steel rooftop with triangular
trusses as the support and a well illuminated and ventilated work premise
of this industry.
STRUCTURE OF BUILDING
Introduction
Building structure used by the apparel industry to store raw materials or
for also production floor, manufacturing products of the industry is known
as an industrial building. The buildings are used for production shop floor,
warehouses etc. These building require large and clear areas unobstructed
by the columns. The large floor area provides sufficient flexibility and
facility for later change in the production layout without major building
alterations. The industrial buildings are constructed with adequate
headroom for the use of an overhead travelling crane.
Building construction
Typically the bays in the building have frames spanning the width direction.
Several such frames are arranged at suitable spacing to get the required
Cutting Section
Sub assembly section
Assembly Section
Finishing Section
Floor
Different types of floor are required in any factory from their use
consideration such as production, workshop, stores, amenities, and
administration. The service condition will vary widely in these areas, so
different floors types are required. Industrial floors shall have sufficient
resistance to abrasion, impact, acid action and temperatures depending
on the type of activity carried out. High strength and high performance
concretes can satisfy most of these requirements economically and is the
most common material used. Foundation for vibrating machinery (such as
reciprocating and high speed rotating machinery) should be placed upon
rock or firm ground and it should be separated from adjacent floor to
avoid vibrations.
Roof
The type of roof covering, its insulating value, acoustical properties, the
appearance from inner side, the weight and the maintenance are the
various factors, which are given consideration while designing the roof
system. Brittle sheeting such as asbestos, corrugated and Trafford cement
sheets or ductile sheeting such as galvanized iron corrugated or profiled
sheets are used as the roof covering material.
Following table has building space detailsCUTTING DEPARTMENT AREA
AREA
Spreading/Cutting
1616
Ticketing
256
2185
Total Area
7403
2813
SEWING LINE A
AREA
3680
Passage
2220
Total Area
6350
SEWING LINE A
AREA
4245
Passage
2090.88
Total Area
6336
SEWING ASSEMBLY
AREA
3384
Passage
2857.92
Total Area
7328
FINISHING
AREA
700
Thread Sucker
190
Passage
2365.92
Boiler
306
Total Area
6572
ADMINISTRATION
Administration
AREA
4037
Production
33989
Store
3518
Parking
2665
Total Area
17326
AIR CIRCULATION
Air conditioning is the process of treating air also as to control
simultaneously its temperature, humidity, cleanliness and distribution to
meet the requirements of "conditioned space". An air conditioning system
may use heating, cooling, humidifying, de-humidifying and filtering units
of combination of these depending upon the outside weather. At aquarelle
all codes for industrial ventilation is used.
Air conditioning plants are installed to maintain correct ambient condition
for spinning and weaving process to work smoothly. Norms of temperature
and relative humidity for Garment industries are established through
controlled experiments in laboratories and mills.
Engineering controls at aquarelle include:
The use of increased general ventilation throughout the factory by
opening windows, by ensuring that doors etc are not blocked;
The use of spot cooling by the use of fans to reduce the temperature in
certain sections of the factory.
The use of local exhaust ventilation systems in hot spots such as the
ironing section to directly remove the heat as close to the source of the
heat as possible
VENTILATION
Ventilation of industrial buildings is also important. Ventilation will be used
for removal of heat, elimination of dust, used air and its replacement by
clean fresh air. It can be done by means of natural forces such as aeration
or by mechanical equipment such as fans. The large height of the roof
may be used advantageously by providing low level inlets and high level
outlets for air. It is not only essential to provide a comfortable temperature
inside the factory, you must ensure;
An adequate supply of fresh air;
The removal of stale air; and
The prevention of any build up of contaminants (dust, spot cleaning chemicals,
etc).
General ventilation by allowing the free flow of air through the factory
from one side to the other referred to as horizontal air-flow. This can be
achieved by opening doors and windows and putting more air bricks in the
walls to take advantage of any prevailing wind. However it is all to
common to find doors and windows etc., locked for security reasons or
blocked with excess stock or boxes of finished goods awaiting export. As a
result, ventilation is limited.
Ensure that the air-flow to and from fans is not blocked.
Proper Exhaust at proper distance
NOISE DISTRIBUTION
Noise is probably one of the most widespread and underestimated of
industrial hazards. High noise levels are experienced in many parts of the
LIGHTING
From the workers perspective, poor lighting at work can lead to eye
strain, fatigue, headaches, stress and accidents. On the other hand, too
much light can also cause health and safety problems such as glare
headaches and stress. Both can lead to mistakes at work, poor quality and
low productivity. Various studies suggest that good lighting at the
workplace pays dividends in terms of improved productivity and a
reduction in errors. Improvements in lighting do not necessarily mean that
you need more lights and therefore use more electricity it is often a case
of making better use of existing lights; making sure that all lights are
clean and in good condition; and that lights are positioned correctly for
each task. It is also a case of making the best use of natural light. It may
sound like common sense, but it is essential for the light to focus on the
work in hand and not directly, or indirectly in to the workers eyes. The
more detailed the task, the more light that is needed for the workers to
carry out the job efficiently
ELECTRIFICATION
Electrification is done to ensure equipped and effective energy
consumption at the plant.
Electrification is designed according , With the systematization of production,
distribution and consumption of energy in the plant ,critical points for energy
savings at each level and area.
General overview:
In Garment Sector, Planned electrification is necessary as:
Departme
nt
Departmen
tal
breakup
based on
activity
Sewing
FAN
Nos
Watt
Lux
12
250
800
36
600
Unloading
36
800
Ticketing
250
28
800
Bundling
150
36
800
Allies
200
36
800
400
36
800
Factory
surroundi
ng
Fabric
Store
Cutting
LIGHT
EXHAUST
Nos
WATT
Nos
WATT
42
70
250
80
70
160
Finishing
Carton
Packing
Utility
area
Thread
cutting
Ironing
150
28
800
48
70
36
28
800
90
Folding
24
28
800
Tagging
12
28
800
Bagging
28
800
20
28
800
10
70
Washroom
20
28
600
Canteen
15
28
600
Boiler Room
36
600
Electric
room
36
600
90
70
160
160
50
16