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Procedure For Design of Flat Belts
Procedure For Design of Flat Belts
Procedure For Design of Flat Belts
V= dN1 /60
m/sec
1.
2.
3.
4.
5.
6.
Upto 100 mm
100-200mm
200-300mm
300-400mm
400-750mm
Over 750mm
0.5
0.6
0.7
0.8
0.9
1.0
Unit 1
Over view Design of Transmission System
Length correction factors (Fc) (refer PSG data book P.NO.7.58-7.60)
Correction factor for arc of contact ( Fd) (refer PSG data book P.NO.7.68)
Service Factor (Fa) (refer PSG data book P.NO.7.69)
6. Calculation of maximum power capacity(refer PSG data book P.NO.7.62)
7. Determination of no. of belts(refer PSG data book P.NO.7.70)
8. Calculation of actual center distance(refer PSG data book P.NO.7.61)
6x 7
0.38 d2
6x 19
0.4 d2
6x37
0.4 d2
6. Selection of weight of rope (Wr) (refer PSG data book P.NO. 9.5 & 9.6)
7. Calculation of wire diameter (dw)
dw = d / [ 1.5
each strand
8. Calculation of various loads:
i.
Direct Load Wd= W + Wr
ii.
Bending Load Wb= { Er x dw } x A / D
where Er = 0.84 x 105N /mm2
iii.
Acceleration load Wa= (W + Wr) x a /g
where a = ( v2 v1 ) / t
v2 = final velocity
v1= initial velocity
t =time
iv.
Starting load (Wst)
Prepared byMr.M.Subramanian ASP, & Mr. B.Charles, AP, Department of Mechanical Engineering
Adithya Institute of Technology
Unit 1
Over view Design of Transmission System
a. if there is no slack in the rope
Starting load = 2 x Wd
b. When there is slack in the rope
Starting load = (W+Wr ) [ 1+
Where
2. a. h . Er
1+()/ . l . g
rope
= Wd/ A
9. Calculation of Effective loads:
i.
ii.
iii.
Unit 1
Over view Design of Transmission System
8. Calculation of design Load
Design Load = P x ks
9. Calculation of Working factor of safety(Fsw )
Fsw = Breaking Load ( table value) / Design load
10. Check for factor of safety (refer PSG data book P.NO.7.77)
if Fsw> n - the design is safe , if not satisfactory change the chain model and proceed the
design calculation from step 5 up to satisfactory level.
11. Check for the bearing stress in the roller (refer PSG data book P.NO. 7.77 )
12. Calculation of actual length of chain (L) (refer PSG data book P.NO.7.75)
13. Calculation of exact center distance (refer PSG data book P.NO.7.75)
14. Calculation of pitch circle dimensions of sprockets (refer PSG data book P.NO. 7.78 )
Prepared byMr.M.Subramanian ASP, & Mr. B.Charles, AP, Department of Mechanical Engineering
Adithya Institute of Technology